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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
Series VAP131 Victaulic Lean Fabrication Cell for European Market
VAP131R VICTAULIC HYDRAULIC, ADJUSTABLE PIPE STAND
VAP131F VICTAULIC HYDRAULIC POSITIONER
VAP131T VICTAULIC ASSEMBLY TABLE
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com
TM-VAP131.EUR REV_A
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
Original Instructions
WARNING
TM-VAP131.EUR
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Summary of Contents for Victaulic VAP131 Series
- Page 1 • Save the operating and maintenance manual in a place accessible to all operators of the tool. If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com Original Instructions TM-VAP131.EUR REV_A...
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Page 2: Table Of Contents
UK Declaration of Conformity ..19 Contents of Victaulic Lean Fabrication Cell Option......6 Contents of Victaulic Hydraulic, Adjustable Pipe Stand Option . -
Page 3: Hazard Identification
Store this manual in a clean, dry area where it is always readily available. Additional copies are available upon request through your Victaulic Sales Representative, or a PDF version can be downloaded at victaulic.com. - Page 4 Maintain pipe preparation tools and accessories with care. Keep equipment clean at all times to ensure proper and safe performance. Follow the instructions for lubricating components. Use only Victaulic replacement parts and accessories. Use of any other parts may result in a voided warranty, improper operation, or hazardous situations. Refer to the “Parts Ordering Information”...
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Page 5: Introduction
VAP131R Hydraulic, Adjustable Pipe Stands are designed specifically for supporting pipe to be grooved with Victaulic Roll Grooving Tools. The VAP131R is a heavy-duty unit that permits ease of pipe rotation on ball transfers, which are mounted to permit the use of pipe slings. A slot system is incorporated into the rotating table of the VAP131R, which permits adaptation of the ball transfer assemblies for accommodating various pipe sizes. -
Page 6: Load Ratings
TM-VAP131.EUR / Operating and Maintenance Instructions Manual LOAD RATINGS Series VAP131 components support pipe sizes 25.4–610 mm/1–24 inches (0.5-meter/11/2-foot to full, single 6-meter/20-foot random lengths). The load rating for VAP131R Hydraulic, Adjustable Pipe Stands is 975 kilograms/2150 pounds. The load rating for VAP131F Hydraulic Positioners is 998 kilograms/2200 pounds with the wheels installed. -
Page 7: Receiving The Shipment
Upon receipt of the shipment, verify that all necessary parts are included. If any parts are Qty. Description missing, contact Victaulic. Tool Support and Hardware CONTENTS OF VICTAULIC LEAN FABRICATION VAP131R Hydraulic, Adjustable Pipe CELL OPTION Stand with Track Casters and Mounting Hardware Track (3.0-meter/10-foot Length) -
Page 8: Vap131R Hydraulic, Adjustable Pipe Stand Nomenclature
• Drawings and/or pictures in this manual may be exaggerated for clarity. • VAP131R Hydraulic, Adjustable Pipe Stands, along with this operating and maintenance instructions manual, contain trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic Company. Rotating Table Ball Transfer... -
Page 9: Vap131F Hydraulic Positioner Nomenclature
• Drawings and/or pictures in this manual may be exaggerated for clarity. • VAP131F Hydraulic Positioners, along with this operating and maintenance instructions manual, contain trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic Company. Positioner Wheels Failure to follow instructions and warnings could result in serious personal injury, property damage, and/or product damage. -
Page 10: Vap131T Assembly Table Nomenclature
• Drawings and/or pictures in this manual may be exaggerated for clarity. • VAP131T Assembly Tables, along with this operating and maintenance instructions manual, contain trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic Company. Slots to Accommodate Various Pipe Sizes... -
Page 11: Example Of Fabrication Shop Layout
The layout shown below is for reference only. Series VAP131 components accommodate a variety of fabrication shop layouts and can be configured in multiple positions. Contact Victaulic with questions regarding layout options. NOTE: VAP131F Hydraulic Positioners SHALL be kept a minimum of 76 mm/3 inches away from the VAP131T Assembly Table during operation of the hydraulic lift. -
Page 12: Assembly Of The Vap131F Hydraulic Positioner
TM-VAP131.EUR / Operating and Maintenance Instructions Manual WARNING • Secure all electrical wiring. • DO NOT attempt to roll the VAP131R or VAP131F over any electrical cords. Failure to follow these instructions could result in serious personal injury and product damage. The VAP131R operates on 220VAC single phase and is equipped with a hand-controller that shall be plugged into the motor control base. -
Page 13: Assembly Table
TM-VAP131.EUR / Operating and Maintenance Instructions Manual ASSEMBLY OF THE VAP131T ASSEMBLY ROLL GROOVING TOOL AND VAP131R SETUP TABLE 1. When grooving pipe that is supported with a VAP131R Hydraulic, Adjustable Pipe Stand, select a location for the tool and VAP131R by taking into consideration the following factors: 1a. -
Page 14: Pipe Preparation
TM-VAP131.EUR / Operating and Maintenance Instructions Manual PIPE PREPARATION 3a. Place the sections of track on the floor so that the VAP131R will be approximately in Prepare pipe for roll grooving in accordance with line with the tool’s grooving rolls or slightly to the Operating and Maintenance Instructions the left or right to obtain the proper “tracking Manual for the applicable tool being used to roll... -
Page 15: Final Adjustments
TM-VAP131.EUR / Operating and Maintenance Instructions Manual Using the hand-held control switch, adjust the VAP131R height to a position that Ball Transfer will support the pipe in an approximate Ball Transfer Location for 323.9; 457; and 610-mm/ level position when one end of the pipe is 12, 18, and 24-inch Pipe positioned on the roll grooving tool’s lower Friction Slide/Brake Location for... -
Page 16: Vap131R Hydraulic, Adjustable Pipe Stand Turnstile Procedure
VAP131R HYDRAULIC, ADJUSTABLE PIPE operating condition. Replacement parts shall be STAND TURNSTILE PROCEDURE ordered from Victaulic to ensure proper and safe operation. For the VAP131R and VAP131F, always With the VAP131R positioned slightly beyond refer to the hydraulic lift manufacturer’s service... -
Page 17: Parts Ordering Information
TM-VAP131.EUR / Operating and Maintenance Instructions Manual PARTS ORDERING INFORMATION When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s). Order parts by calling 1 800 PICK VIC. Model Number Quantity, Part Number, and Description... -
Page 18: Pipe Ratings
TM-VAP131.EUR / Operating and Maintenance Instructions Manual PIPE RATINGS Pipe Size Nominal Wall Thickness Dimensions - mm/inches* Stainless Steel Actual Pipe Steel Pipe Pipe Wall Aluminum Pipe PVC Pipe Nominal Outside Wall Thickness Thickness Wall Thickness Wall Thickness Size Diameter DN/inches mm/inches Min. - Page 21 TM-VAP131.EUR OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL Series VAP131 Victaulic Lean Fabrication Cell for European Market VAP131R VICTAULIC HYDRAULIC, ADJUSTABLE PIPE STAND VAP131F VICTAULIC HYDRAULIC POSITIONER VAP131T VICTAULIC ASSEMBLY TABLE TM-VAP131.EUR 20664 REV A UPDATED 01/2024 RMEUVAP131 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES.
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