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North Star Proven Performance M268197C Owner's Manual

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Instructions for Assembly, Testing, Operation, Servicing, and Storage
Skid Sprayer: Outdoor agricultural product used to spray
READ and UNDERSTAND the Ow ner's Manual completely before using this sprayer. Assemble, test,
and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical contact,
poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protectiv e gear w hen filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials aw ay from children and pets. Pesticides are especially toxic to them.
EXERCISE CAUTION in vehicle handling w hen driving with filled sprayer to avoid loss of control or
rollover.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious inj ury or illness to the
operator or nearby persons/animals, or could cause damage to the environment.
** This sprayer is recommended fo r use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-fl ammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even aft er the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Customer Service 1-800-270-0810
©Northern Tool and Equipment Co.
Owner's Manual
herbicides, pesticides and insecticides.**
ITEM NUMBER:
SERIAL NUM BER: _____________
TM
WARNING
M268197C
268197

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Summary of Contents for North Star Proven Performance M268197C

  • Page 1 M268197C ITEM NUMBER: 268197 SERIAL NUM BER: _____________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Skid Sprayer: Outdoor agricultural product used to spray herbicides, pesticides and insecticides.** WARNING READ and UNDERSTAND the Ow ner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions.
  • Page 2 Hazard Signal Word Definitions...

  • Page 3: Table Of Contents

    Table of Contents Intended Use ..........................4 Summary of Important S afety Information................5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • Transporting Safety • Chemical Accident Procedures During Storage / Troubleshooting Warning Label Locations......................8 Unpacking Unpacking.............................

  • Page 4: Intended Use

    Intended Use The sprayer is intended for use in spraying agricultural pesticides and other non- flammable liquids. SPRAYING PES TICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.

  • Page 5: Summary Of Important Safety Information

    Summary of Important Safety Information WARNING Read and understand this owne r’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.

  • Page 6: Transporting Safety

    Summary of Important Safety Information (continued) During Spraying • DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manu facturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. • DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling chemicals and spraying.

  • Page 7: Chemical Accident Procedures

    Summary of Important Safety Information (continued) Chemical acci dent procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable.

  • Page 8: Warning Label Locations

    Warning Label Location Call 1-800-270-0810 to order new labels. Order Part No. 777499 for Chemical label. Order Part No. 6022 for Carbon Monoxide label. Order Part No. 305546 for Hot Muffl er label. Order Part No. 32362 for Antifreeze label.

  • Page 9: Unpacking

    Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have damaged components: Contact the freight company that delivered the unit and file a claim. • If you have missing components: Contact NorthStar Customer Service at 1-800-270-0810. The following items are found in the manual bag.

  • Page 10: Assembly

    Assembly Step One: Attach hose reel handle to the hose reel. 1. Attach the hose reel handle to the hose reel with the handle bolt and handle nut. Handle Hose Reel Handle Handle Step Two: Attach the sprayer to the vehicle 1.

  • Page 11: Step T Hree : Connect Electric Rewind Reel To Battery

    Assembly Step Three: Connect electric rewind hose reel to battery. WARNI NG Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion.
  • Page 12 Assembly NOTE: Only dashed wires need to be connected. M otor 10 AWG (ext. battery only) Ground = sprayer frame Open Push-Button Switch Open Solenoid Terminal (located on backside of Terminal panel)

  • Page 13: Step Four: Check And Test Completed Assembly

    Assembly Step Four: Check and test completed assembly WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to make sure the sprayer is properly assembled. Never modify the sprayer design.

  • Page 14: Machine Components

    Machine Component Identification Fill Cap. T he fill cap is vented to allow air to enter the tank as the chemical is used, but doesn’t allow chemical to escape the tank. Agitator. The agitator sends flow from the pump back to the tank. This flow agitates the fluid in the tank and keeps chemicals well mixed.

  • Page 15: Operation - Important Safety Information

    Operation - Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer.

  • Page 16: Chemical Application Safety

    Operation - Important Safety Information Chemical Application Safety: WARNING Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully. Be fore Spraying • Spraye r pre p. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual.

  • Page 17: Chemical Accident Procedures

    Operation - Important Safety Information Tranporting Safety: WARNING Serious injury can occur if the vehicle on which the sprayer is mounted is driven unsafely. • Read vehicle instructions. Review safety instructions in your vehicle manual with regard to carrying heavy cargo loads. •...
  • Page 18 Operation - Important Safety Information 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion. When seeking medical advice, be sure to bring the chemical product label.

  • Page 19: Operation - Preparing The Sprayer For Each Use

    Operation – Preparing the Sprayer for Each Use Step One. Inspect/Repair If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment.
  • Page 20 Operation – Preparing the Sprayer for Each Use NOTE: It is not unusual for the operator to be exposed to chemical residue while cleaning the strainer— wear chemical resistant gloves. a. Close the suction line ball valve. b. USING CHEMICAL RESI ST ANT GLOVES, unscrew the strainer cap and remove the strainer element.
  • Page 21 Operation – Preparing the Sprayer for Each Use 5. Inspect & repair Inspe ct and test the spraye r thoroughly a. Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. b. Inspect fittings for cracks and leaks. Replace all damaged fitting with original NorthStar parts.

  • Page 22: Step T Wo: Fueling

    Operation – Preparing the Sprayer for Each Use S tep Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine off / cool The engine must be off and allowe d to cool at least two minutes before adding fuel.

  • Page 23: Operation-Using The Sprayer

    Operation—Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area.
  • Page 24 Operation – Using the Sprayer Ensure tank is flushe d of all chemicals from prior uses. 6. Ensure tank - Chemicals can interact dangerously when mixed, and residue chemicals are also flushe d a health hazard. To flush the tank the strainer cap has to be removed and the suction line ball valve has to be in the open position to allow the tank to be completely drained after flushing.

  • Page 25: Step Three: Operate The Sprayer

    Operation – Using the Sprayer 8. Ensure Ensure chemical is thoroughly mixe d in tank. - Stirring device should be made of metal or plastic, non-chemical absorbing chemical material, and then properly cleaned and stored after use. mixe d Re place fill cap and tighten se curely. 9.
  • Page 26 Operation – Using the Sprayer 4. O pen ball valve O pen the suction line ball valve . 5. Rotate bypass Rotate the bypass le ve r to the START POSITIO N. See following figure for le ve r to start START position .
  • Page 27 Operation – Using the Sprayer 8. Begin agitation if 1. De cide if agitation is re quire d nee de d Some formulations of liquid pesticides do not remain in solution and should be agitate d to maintain a uniform mix. This sprayer is equipped with an agitator that should be used when spraying pesticides classified as “...
  • Page 28 Operation – Using the Sprayer 4. O perate the agitator Begin agitation by opening the agitation valve. The agitation fluid can be visually monitored in the clear PCV tubing. Pre ssure Regulator Spray Gun Valve Agitation Valve 9. Adjust pressure Turn the pressure regulator until desire d pressure is achie ve d.

  • Page 29: Step Four: Clean Sprayer And Decontaminate After Use

    Operation – Using the Sprayer IMPO RTANT: ALWAYS hold the spray gun with a firm grip when spraying at higher pressures to prevent gun from whipping. Keep good footing and balance at all times. If the spraye r must be left unattende d at any time : 11.
  • Page 30 Operation – Using the Sprayer 2. Unuse d chemical Prope rly store or dispose of unuse d chemical: a) If the unused pesticide is to be stored for future use: Store all unused pesticide in its original, or a suitably marked, container in a secure location out of the reach of children &...

  • Page 31: Storage

    Operation – Using the Sprayer Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage area away from sources of heat, flame, or sparks.

  • Page 32: Troubleshooting

    Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 200 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.

  • Page 33: Specifications

    Specifications Sprayer Specifications Engine……………………………… 5.0 HP Honda GC160 Pump……………………………….. COMET MP-30 Tank Maximum Capacity………….. 200 Gallons Maximum GPM……………………. 7.7 GPM Maximum Pressure………………… 435 PSI Overall Dimensions………………... 72”L x 38”W x 45”H Dry Weight………………………… 455 lbs. Weight full of liquid……………….. Approx. 2055 lbs. Available Accessories Boom kit……………………………...

  • Page 34: Parts Breakdown

    Exploded View – 268197 – Rev. C...
  • Page 35 Exploded View 268197 Rev C Item Part Number Description Qty. 60599 5.0 HP Honda 36520 Pump Assembly 36520A Gear Reducer 36520B Comet Diaphragm Pump 36520C Control Unit 2263 1/2” Hose Clamp 30192 1/2” 600# PVC Hose 30” 30192 1/2” 600# PVC Hose 300’...

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