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Dupont IntegraTec P Series Assembly Instructions Manual

Mb 55 vertical modules
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Water Solutions
DuPont™ IntegraTec™ P Series
MB 55 Vertical Modules
Assembly Instructions
Version 3
October 2022
NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no
obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED
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Summary of Contents for Dupont IntegraTec P Series

  • Page 1 October 2022 Powered by NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED...

  • Page 2: Table Of Contents

    Index Table of Contents Legal Notice ................................. 4 Product ..........................................4 Change Policy ........................................4 About these Instructions .............................. 5 Objective of these Instructions ................................. 5 Target Groups ........................................6 2.2.1 Qualified Persons ..................................6 2.2.2 Skilled Persons with a Supervisory Capacity........................6 2.2.3 Involvement of Other Persons ..............................
  • Page 3 Index 5.5.2 Stackability ....................................23 5.5.3 Checking the Available Space ............................. 23 Installation / Assembly ..............................24 Warnings .......................................... 24 General Specifications ....................................26 6.2.1 Calculation of Personnel Requirements ......................... 26 6.2.2 Tools and Consumables ................................27 6.2.3 Preparation of gaskets and O-rings ............................ 27 Preparing for Assembly .....................................

  • Page 4: Legal Notice

    Legal Notice Product This manual applies to DuPont™ IntegraTec™ pressurized UF In-Out MB 55 Vertical Modules for Open Platforms, parts and components for installation, assembly and disassembly Duplication and archiving in any form whatsoever – including of excerpts – is only permitted with the written consent of the manufacturer.

  • Page 5: About These Instructions

    In the event of making a warranty claim, the customer agrees to automatically provide DuPont™ with a complete set of documentation. Please contact DuPont™ if you wish to deviate from any of the guidelines or specifications provided in this document and request written approval in advance.

  • Page 6: Target Groups

    About these Instructions Target Groups 2.2.1 Qualified Persons These instructions are intended for skilled persons with the following qualifications: • Technical education The skilled person must have technical education as a mechanic or mechatronics technician, for example. • Several years of experience with the installation of industrial systems The skilled person must also have several years of experience with the installation of industrial systems.

  • Page 7: Symbols In This Manual

    About these Instructions Symbols in this Manual 2.3.1 Instructions Activities are described as numbered steps that are presented in a table. The headings of the activity descriptions are primarily intended for personnel with extensive experience in the application of these instructions. They make it possible for the personnel to assemble or disassemble the equipment primarily by reading these headings and observing the graphics.

  • Page 8: Safety

    The completely installed PES-UF Modules MB 55 Vertical are intended only for the commercial ultrafiltration of water. The intended installation and disassembly includes adherence to all specifications in these instructions. Any other method of installation or disassembly is considered to be unintended use. DuPont™ cannot be held liable for damage that results from unintended use.

  • Page 9: Residual Risks

    Safety 3.2.1 Residual Risks Despite the inherently safe design the following residual risks remain: • Danger of crushing from falling raised loads • Danger of crushing by industrial trucks and other equipment at the construction site • Danger of injury from faulty and incomplete assembly •...

  • Page 10: Standards And Laws

    Safety Standards and Laws • The PES-UF Modules MB 55 Vertical of DuPont™ are subject to the EC pressure equipment directive 2014/68/EU, Article 4, Sector 3. • The locally applicable normative and/or statutory requirements for the installation and disassembly of the PES-UF Modules MB 55 Vertical must be complied with.

  • Page 11: General Information On Safety And Warning Instructions

    Safety General Information on Safety and Warning Instructions 3.6.1 Categories and Structure Depending on the severity of the impending or potential danger, the following types of safety and warning instructions are differentiated: DANGER DANGER TO LIFE! Personal injury due to an imminently hazardous situation. If this situation is not avoided, it will lead to serious injury or death.

  • Page 12: Warning Symbols

    Safety 3.6.2 Warning Symbols The following warning symbols are used in this manual: WARNING DESCRIPTION SYMBOL GENERAL DANGER SIGN If the necessary safety instructions are not followed, this may lead to death, serious injury and serious property damage. SUSPENDED LOADS If the necessary safety instructions are not followed, this may lead to death, serious injury and property damage due to falling loads.

  • Page 13: Signs Giving Instructions

    Safety 3.6.3 Signs Giving Instructions The following signs giving instructions are used in this manual for the required personal protective equipment (PPE): SIGNS GIVING DESCRIPTION INSTRUCTIONS WORKING WITH A HELMET Failure to wear a helmet may result in head injuries. •...

  • Page 14: Safety Instructions

    Safety 3.6.4 Safety Instructions The following safety instructions are used in this manual: DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! •...
  • Page 15 Safety WARNING CONSIDERABLE DANGER OF INJURY! Danger of falling when using ladders, scaffolding and other climbing aids. • Only use flawless and approved ladders, scaffoldings and other climbing aids! • Use a secured safety cage or safety harness when you are being raised by a fork lift truck! •...

  • Page 16: Position Of Warnings

    DANGER OF INJURY! Danger of injury during operation due to the installation and use of damaged parts. • Only use undamaged parts or parts approved by DuPont™! 3.6.5 Position of Warnings • General warnings on activities are found at the beginning of each main section.

  • Page 17: Device Description

    Device Description Device Description Components 4.1.1 Overview Graphic Components of the P Series PES-UF Modules MB 55 Vertical 4.1.2 Parts List for P Series PES-UF Modules MB 55 Vertical Part Quantity Single part Feed port (bottom) Central connector Composite coupling set (2.5”) Filtrate / Backwash port Feed port (top) End cap (top) with open filtrate port...

  • Page 18: Functional Description

    The PES-UF Modules MB 55 Vertical and corresponding Connecting Kit are designed to enable one-to-one replacements of existing vertical UF systems with Multibore™ membranes. For detailed information, see • DuPont™ IntegraTec™ MB 55 PES-UF In-Out Module for Open Platform Product Data Sheet (Form No. 45-D04373-en) Page 18 of 44 Form No. 45-D02229-en, Rev. 3...

  • Page 19: Loading, Transport And Storage

    Modules and components that are irreparably destroyed due to improper loading, transport or storage shall not be covered by DuPont™ IntegraTec™ warranty provisions. Therefore, it is important to always follow the loading, transport and storage instructions provided in these Assembly Instructions.

  • Page 20: Warnings

    Loading, Transport and Storage Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! DANGER DANGER TO LIFE! Danger of crushing by industrial trucks and other...
  • Page 21 Loading, Transport and Storage WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. • Wear safety gloves! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. •...

  • Page 22: Loading

    Loading, Transport and Storage Loading Fork-Lift Truck Requirements • To lift and transport pallets in a longitudinal direction, only use fork-lift trucks or lift trucks with a fork length of 120 cm or more. • The use of removable fork extensions or telescope extensions is permissible as long as a fork length of at least 120 cm is ensured when transporting the pallet in the longitudinal direction.

  • Page 23: Transport

    Loading, Transport and Storage Transport 5.4.1 Transport Conditions • During transport, adhere to a temperature range of -20°C to 40°C. • Ensure that the equipment is transported and stored in an enclosed area to keep the components from getting wet and to protect them against excessive heat and direct sunlight. 5.4.2 Checking the Freight Check on IPPC Pallets...

  • Page 24: Installation / Assembly

    Installation / Assembly Installation / Assembly Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!
  • Page 25 Installation / Assembly WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. • Wear safety gloves! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. •...

  • Page 26: General Specifications

    Installation / Assembly General Specifications 6.2.1 Calculation of Personnel Requirements Personnel Requirements for mounting a module without a Crane CAUTION DANGER OF INJURY! Danger of injury due to physical strain. • Determine the weight of the module in use! • Always note the locally applicable maximum permissible load of persons! •...

  • Page 27: Tools And Consumables

    Installation / Assembly 6.2.2 Tools and Consumables NOTE CAUTION, PROPERTY DAMAGE! If the tightening torques specified in these instructions are exceeded, the system parts may become damaged and leaks may occur during operation. • Always adhere to the specified tightening torques! NOTE The composite couplings (2.5”...

  • Page 28: Preparing For Assembly

    Installation / Assembly Preparing for Assembly 6.3.1 Checking the Available Space NOTE CAUTION, PROPERTY DAMAGE! Potential damage due to exposure to the weather or impermissible temperatures. Weather and Temperature Protection At the location where you are planning to assembly the PES-UF Modules MB 55 Vertical, ensure the following: •...

  • Page 29: Protecting The Work Area

    Installation / Assembly 6.3.2 Protecting the Work Area Structure of the Work Area The work area consists of the following areas: • The single parts of the PES-UF Modules MB 55 Vertical that are in storage, have been unpacked, are being tested and/or are being processed.

  • Page 30: Checking The Delivery

    Damaged modules and parts with written approval from DuPont™ with a specific reference to the damaged module or part DuPont™ decides on the procedure (approval or block) for all damaged modules or parts that have not been approved. CAUTION DANGER OF INJURY! Danger of injury during operation due to the installation and use of damaged parts.

  • Page 31: Checking The Delivery For Completeness

    Check the completeness of the delivery against the packing list. All packages on the packing list must be present. Promptly inform your contact at DuPont™ if the number of pieces differs between the packing list and the existing packages. 6.4.4...

  • Page 32: Installation Of Pes-Uf Modules Mb 55 Vertical In Conventional Racks

    Installation / Assembly Installation of PES-UF Modules MB 55 Vertical in Conventional Racks NOTE CAUTION, PROPERTY DAMAGE! Sufficient stability and building-side attachment of the PES-UF Modules MB 55 Vertical must be guaranteed. The brackets must connect the module to the module rack tightly, tension-free and vibration-free. NOTE For proper installation of the PES-UF Modules MB 55 Vertical in conventional racks, heed correct orientation of the module connections.
  • Page 33 Installation / Assembly Step Activity Figure Lubricate the gaskets with glycerin Lubricate the O-rings of the two central connectors with glycerine on the side with the larger diameter. Place a lubricated central connector with the side with the larger diameter into the end caps. Placing the 8”...
  • Page 34 Installation / Assembly Step Activity Figure Placing the end cap Mount the prepared end cap with central connector onto the module body. Press it in until it's flush. Pull the O-ring over the module and the end cap so that both connections are covered.
  • Page 35 Installation / Assembly Step Activity Figure Place a flexible coupling 8” half-shell around the gasket. • Ensure that the contact surfaces of the coupling half-shells are resting in the provided grooves. Place the second flexible coupling 8” half-shell on the first and insert the bolts in the openings.

  • Page 36: Mounting Pes-Uf Modules Mb 55 Vertical With A Crane

    Installation / Assembly 6.5.1 Mounting PES-UF Modules MB 55 Vertical with a Crane Mounting with a Crane Step Activity Figure Attach the module using a mounting strap (min. load capacity of 60 kg) directly under the filtrate port and place the loop into the crane hook.

  • Page 37: Service And Maintenance

    Service and Maintenance Service and Maintenance Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!
  • Page 38 Service and Maintenance WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. • Wear safety gloves! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. •...

  • Page 39: Checks During Operation

    When exchanging parts, only genuine parts from DuPont™ are permitted to be used. Returning Modules Returns shall only be accepted if this has been agreed in advance with DuPont™ and authorized in writing. Returns that have been previously agreed and approved by DuPont™ are subject to the following mandatory requirements: •...

  • Page 40: Disassembly And Disposal

    Disassembly and Disposal Disassembly and Disposal Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!

  • Page 41: Disassembly

    Disassembly and Disposal WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. • Wear a safety helmet! • Wear safety shoes! CAUTION DANGER OF INJURY! Danger of injury due to physical strain. •...

  • Page 42: Customer Service

    Customer Service Service Hotline Contact us if you have problems with modules of the PES-UF Modules MB 55 Vertical and to order spare parts: E-Mail: inge@dupont.com https://www.dupont.com/brands/integratec-ultrafiltration.html Ordering Spare Parts Order Details The following details are required to place an order: •...

  • Page 43: 10 Technical Documentation

    10.1 Other Applicable Documents The following other applicable documents are available: • DuPont™ IntegraTec™ PES-UF In-Out P Series Process & Design Guidelines (Form No. 45-D02234-en) • Spare parts lists (project specific) As a component supplier, inge™ refers to the system supplier for further documents (for example ‚System Operating Instructions‘).
  • Page 44 ARE EXPRESSLY EXCLUDED. No freedom from infringement of any patent or trademark owned by DuPont or others is to be © 2022 DuPont. DuPont™, the DuPont Oval Logo, and all trademarks and service marks denoted with ™, ℠ or ® are owned inferred.

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