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Dupont IntegraTec P Series Assembly Instructions Manual

Ultrafiltration t-rack
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Water Solutions
DuPont™ IntegraTec™ P Series
Ultrafiltration T-Rack™

Assembly Instructions

Version 7
October 2022
NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no
obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED
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  • Page 1: Assembly Instructions

    October 2022 Powered by NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED...

  • Page 2: Table Of Contents

    Index Table of Contents Assembly Instructions ................................1 Legal Notice .................................. 5 Product ..........................................5 Change Policy ........................................5 About these Instructions .............................. 6 Objective of these Instructions ................................6 Target Groups ........................................7 2.2.1 Qualified Persons ..................................7 2.2.2 Skilled Persons with a Supervisory Capacity........................
  • Page 3 Index Warnings .......................................... 28 General Specifications ....................................30 6.2.1 T-Rack™s and Sub-Units ................................. 30 6.2.2 T-Rack™ Geometric Flexibility .............................. 31 6.2.3 Calculation of Personnel Requirements ......................... 32 6.2.4 Tools and Consumables ................................33 6.2.5 Preparation of gaskets and O-rings ........................... 33 Preparing for Assembly .....................................
  • Page 4 Index Customer Service ................................ 82 Service Hotline ......................................82 Ordering Spare Parts ....................................82 Technical Documentation ............................83 10.1 Other Applicable Documents ................................. 83 Page 4 of 84 Form No. 45-D02230-en, Rev 7 October 2022...

  • Page 5: Legal Notice

    Legal Notice Product This manual applies to DuPont™ IntegraTec™ P Series Pressure UF In-Out T-Rack™ and T-Rack™ Modules, parts and components for installation, assembly and disassembly. Duplication and archiving in any form whatsoever – including of excerpts – is only permitted with the written consent of the manufacturer.

  • Page 6: About These Instructions

    In the event of making a warranty claim, the customer agrees to automatically provide DuPont™ with a complete set of documentation. Please contact DuPont™ if you wish to deviate from any of the guidelines or specifications provided in this document and request written approval in advance.

  • Page 7: Target Groups

    About these Instructions Target Groups 2.2.1 Qualified Persons These instructions are intended for skilled persons with the following qualifications: • Technical education The skilled person must have technical education as a mechanic or mechatronics technician, for example. • Several years of experience with the installation of industrial systems The skilled person must also have several years of experience with the installation of industrial systems.

  • Page 8: Symbols In This Manual

    About these Instructions Symbols in this Manual 2.3.1 Instructions Activities are described as numbered steps that are presented in a table. The headings of the activity descriptions are primarily intended for personnel with extensive experience in the application of these instructions. They make it possible for this personnel to assemble or disassemble the equipment primarily by reading these headings and observing the graphics.

  • Page 9: Safety

    The installed T-Rack™ is only intended for the commercial ultrafiltration of water. The intended installation and disassembly includes adherence to all specifications in these instructions. Any other method of installation or disassembly is considered to be unintended use. DuPont™ cannot be held liable for damage that results from unintended use.

  • Page 10: Residual Risks

    Safety 3.2.1 Residual Risks Despite the inherently safe design the following residual risks remain: • Danger of crushing from falling raised loads • Danger of crushing by industrial trucks and other equipment at the construction site • Danger of injury from faulty and incomplete assembly •...

  • Page 11: Standards And Laws

    • On request, we can send you the desired number of printed instructions free of charge. • You can reach DuPont™ under inge@dupont.com or by telephone +49 8192 997-700. • Make the necessary personal protective equipment available to all people involved for the duration of the work.

  • Page 12: General Information On Safety And Warning Instructions

    Safety General Information on Safety and Warning Instructions 3.6.1 Categories and Structure Depending on the severity of the impending or potential danger, the following types of safety and warning instructions are differentiated: DANGER DANGER TO LIFE! Personal injury due to an imminently hazardous situation. If this situation is not avoided, it will lead to serious injury or death.

  • Page 13: Warning Symbols

    Safety 3.6.2 Warning Symbols The following warning symbols are used in this manual: WARNING DESCRIPTION SYMBOL GENERAL DANGER SIGN If the necessary safety instructions are not followed, this may lead to death, serious injury and serious property damage. SUSPENDED LOADS If the necessary safety instructions are not followed, this may lead to death, serious injury and property damage due to falling loads.

  • Page 14: Signs Giving Instructions

    Safety 3.6.3 Signs Giving Instructions The following signs giving instructions are used in this manual for the required personal protective equipment (PPE): SIGNS GIVING DESCRIPTION INSTRUCTIONS WORKING WITH A HELMET Failure to wear a helmet may result in head injuries. •...

  • Page 15: Safety Instructions

    Safety 3.6.4 Safety Instructions The following safety instructions are used in this manual: DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! •...
  • Page 16 Safety WARNING CONSIDERABLE DANGER OF INJURY! Danger of falling when using ladders, scaffolding and other climbing aids. • Only use flawless and approved ladders, scaffoldings and other climbing aids! • Use a secured safety cage or safety harness when you are being raised by a fork lift truck! •...
  • Page 17 CAUTION DANGER OF INJURY! Danger of injury during operation due to the installation and use of damaged parts. • Only use undamaged parts or parts approved by DuPont™! Page 17 of 84 Form No. 45-D02230-en, Rev 7 October 2022...

  • Page 18: Position Of Warnings

    Safety 3.6.5 Position of Warnings • General warnings on activities are found at the beginning of each main section. • Special warnings on the individual steps are located with the corresponding step. Page 18 of 84 Form No. 45-D02230-en, Rev 7 October 2022...

  • Page 19: Device Description

    Device Description Device Description Components 4.1.1 Overview Graphic Parts of the Sub-unit of a T-Rack™ Page 19 of 84 Form No. 45-D02230-en, Rev 7 October 2022...

  • Page 20: Parts List Of The Sub-Unit Of A T-Rack

    Device Description 4.1.2 Parts List of the Sub-unit of a T-Rack™ Part Quantity Single part Consisting of Bottom frame Frame foot Hexagon bolt (DIN 933) M16 x 150 Washer (DIN 433) A17 Hexagon nut (DIN 934) M16 Adjustable foot M16 Channel section (DIN 1026) U profile U 50 x 38 Channel section...

  • Page 21: Functional Description

    Device Description Functional Description Part Description Filtrate pipe Clear plastic pipe that conducts the filtrate from the module to the filtrate header. Filtrate pipe Assembly consisting of a filtrate pipe, two 90° elbow pieces PP 2” and four flexible composite assembly couplings 2”.

  • Page 22: Technical Data

    Device Description Technical Data The DuPont™ IntegraTec™ T-Rack™ systems and PES-UF Modules are used for commercial ultrafiltration of water with Multibore™ membranes. For detailed information, see • DuPont™ IntegraTec™ PES-UF In-Out T-Rack™ Product Data Sheet (Form No. 45-D02241-en) • DuPont™ IntegraTec™ MB PRO 95 PES-UF In-Out Module for T-Rack™ Product Data Sheet (Form No.

  • Page 23: Loading, Transport And Storage

    Modules and components that are irreparably destroyed due to improper loading, transport or storage shall not be covered by DuPont™ IntegraTec™ warranty provisions. Therefore, it is important to always follow the loading, transport and storage instructions provided in these Assembly Instructions.

  • Page 24: Warnings

    Loading, Transport and Storage Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! DANGER DANGER TO LIFE! Danger of crushing by industrial trucks and other...
  • Page 25 Loading, Transport and Storage WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. • Wear safety gloves! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. •...

  • Page 26: Loading

    Loading, Transport and Storage Loading Fork-Lift Truck Requirements • To lift and transport pallets in a longitudinal direction, only use fork-lift trucks or lift trucks with a fork length of 180 cm or more. • The use of removable fork extensions or telescope extensions is permissible as long as a fork length of at least 180 cm is ensured when transporting the pallet in the longitudinal direction.

  • Page 27: Transport

    Loading, Transport and Storage Transport 5.4.1 Transport Conditions • During transport, adhere to a temperature range of -20 °C to 40 °C. • Ensure that the equipment is transported and stored in an enclosed area to keep the components from getting wet and to protect them against excessive heat and direct sunlight.

  • Page 28: Installation / Assembly

    Installation / Assembly Installation / Assembly Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!
  • Page 29 Installation / Assembly WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. • Wear a safety helmet! • Wear safety shoes! CAUTION DANGER OF SLIPPING! Be careful when opening the modules, as residual liquid may still leak from the preservation.

  • Page 30: General Specifications

    The procedures and steps similarly apply to variants with fewer modules in two rows. • In general, only DuPont™ original parts are approved for installation of the T-Rack™. • The existing connecting pipework must be free of contaminants which can cause abrasion or fouling.

  • Page 31: T-Rack™ Geometric Flexibility

    Installation / Assembly 6.2.2 T-Rack™ Geometric Flexibility NOTE The T-Rack™ is designed to allow expansion as well as contraction and is therefore flexible. This is necessary to allow differences in temperature and pressure. The maximum difference between the length of a T-Rack™ 2 mm in ‘as-built’...

  • Page 32: Calculation Of Personnel Requirements

    Installation / Assembly 6.2.3 Calculation of Personnel Requirements Personnel Requirements for mounting a module without a Crane CAUTION DANGER OF INJURY! Danger of injury due to physical strain. • Determine the weight of the module in use! • Always note the locally applicable maximum permissible load of persons! •...

  • Page 33: Tools And Consumables

    Installation / Assembly 6.2.4 Tools and Consumables NOTE CAUTION, PROPERTY DAMAGE! If the tightening torques specified in these instructions are exceeded, the system parts may become damaged and leaks may occur during operation. • Always adhere to the specified tightening torques! NOTE The 2’’...

  • Page 34: Preparing For Assembly

    Installation / Assembly Preparing for Assembly 6.3.1 Checking the Available Space NOTE CAUTION, PROPERTY DAMAGE! Potential damage due to exposure to the weather or impermissible temperatures. Weather and Temperature Protection At the location where you are planning to erect the T-Rack™ sub-unit, ensure the following: •...

  • Page 35: Protecting The Work Area

    Installation / Assembly Floor Characteristics Ensure that the floor characteristics meet the following minimum requirements • Level, smooth surface with the necessary strength • Recommendation: gullies and drainage channels ensure adequate water drainage, e.g. when emptying the T-Rack™. Checking the Floor Load •...

  • Page 36: Assembly Location And Sequence

    T-Rack™. → 6.14.6 Connection to existing Connecting Pipework The Flexi Kit from DuPont™ can be used to compensate for small level differences. This Flexi Kit is not part of the standard scope of supply but can be ordered optionally.

  • Page 37: Checking The Delivery

    Damaged modules and parts with written approval from DuPont™ with a specific reference to the damaged module or part DuPont™ decides on the procedure (approval or block) for all damaged modules or parts that have not been approved. CAUTION DANGER OF INJURY! Danger of injury during operation due to the installation and use of damaged parts.

  • Page 38: Checking The Delivery For Completeness

    Check the completeness of the delivery against the packing list. All packages on the packing list must be present. Promptly inform your contact at DuPont™ if the number of pieces differs between the packing list and the existing packages. 6.4.4...

  • Page 39: Mounting The Bottom Frame

    Installation / Assembly Mounting the Bottom Frame NOTE CAUTION, PROPERTY DAMAGE! Danger of system damage if the bolt head is not fully in place in the adjustable foot M16. • Insert the bolt head in the adjustable foot M16 so that the head is noticeably sunk into the adjustable foot M16 (see step 2)! NOTE The following description refers to mounting of the bottom frame on the...
  • Page 40 Installation / Assembly Step Activity Figure Force the bolt head of a pre-assembled hex bolt into the opening of the adjustable foot M16. The bolt head must noticeably (by a few millimeters) be sunk into the hexagonal opening of the adjustment plate.

  • Page 41: Positioning And Aligning The Bottom Frame

    Installation / Assembly Positioning and aligning the Bottom Frame NOTE CAUTION, PROPERTY DAMAGE! Danger of damage in the system and leaks if the frame is not leveled precisely. • Level the frame in the longitudinal and transverse directions! Step Activity Figure Position the bottom frame Number of persons: 2...

  • Page 42: Mounting Module 1

    Installation / Assembly Mounting Module 1 6.7.1 Assembling the Filtrate Pipe Assembly Step Activity Figure Lubricate the gaskets with glycerin Remove the gaskets of the flexible couplings 2”. Lubricate the gaskets with glycerin on the inside and outside. Mount the gaskets on the filtrate pipe Mount one of the lubricated gaskets over one opening of the transparent filtrate pipe.
  • Page 43 Installation / Assembly Step Activity Figure Mount the 90° elbow pieces PP 2” on the filtrate pipe Position the transparent filtrate pipe and one 90° elbow piece PP 2“ with the openings facing each other. Pull the gasket of the filtrate pipe over the 90° elbow piece PP 2“...
  • Page 44 Installation / Assembly Step Activity Figure Mount the filtrate pipe assembly on the module Place module 1 on the floor so that the T-piece opening faces down, which will face the next module of the sub-unit just mounted. Position the opening of the 90° elbow piece PP 2“ and the filtrate port so they are flush.

  • Page 45: Mounting The Module On The Channel Section (Din 1026)

    Installation / Assembly 6.7.2 Mounting the Module on the Channel Section (DIN 1026) Step Activity Figure Screw the threaded pins (DIN 913) M10 x 50 into the bottom T-piece Using a hex key (size 5), screw the two threaded pins (DIN 913) M10 x 50 all the way into the two threaded holes of the middle rib.

  • Page 46: Mounting The Gaskets On The T-Pieces

    Installation / Assembly 6.7.3 Mounting the Gaskets on the T-Pieces Step Activity Figure Lubricate the gaskets with glycerin Remove the gaskets of the flexible composite couplings 6”. Lubricate the gaskets with glycerin on the inside and outside. Mount the gaskets on the filtrate pipe Number of persons: 2 Continue holding the module in position to prevent tipping.

  • Page 47: Mounting Module 2

    Installation / Assembly Mounting Module 2 NOTE CAUTION, PROPERTY DAMAGE! Danger of damage to the system and leaks if the top T-pieces are connected before the bottom T-pieces. • Always first connect the bottom and then the top T-pieces! Step Activity Figure Mount module 2...
  • Page 48 Installation / Assembly Step Activity Figure Connect the lower T-pieces of modules 1 and 2 Number of persons: 2 Continue holding modules 1 and 2 in position to prevent tipping. At the connection of module 1, pull the gasket over the connection of module 2 so that it is centered between the grooves of both connections.
  • Page 49 Installation / Assembly Step Activity Figure Connect the upper T-pieces of modules 1 and 2 Number of persons: 3 Continue holding modules 1 and 2 in position to prevent tipping. Carefully move module 2 to module 1. At the connection of module 1, pull the gasket over the connection of module 2 so that it is centered between the grooves of both connections.

  • Page 50: Mounting Module 3

    Installation / Assembly Mounting Module 3 Step Activity Figure Mount module 3 = actual Number of persons: 4 Continue holding modules 1 and 2 in position to prevent tipping. back Mount module 3 using the procedure described in section: → 6.7 Mounting Module 1 The filtrate pipe assembly faces module 1.
  • Page 51 Installation / Assembly Step Activity Figure Mount the channel section (DIN 1026) (U profile 50x38 mm with four holes) and mounting clamp PE Number of persons: 2 Continue holding modules 1, 2 and 3 in position to prevent tipping. Hold the other connecting brace (profile opening facing up). Position the channel section (DIN 1026) (profile opening facing up) on the T-pieces of modules 1 and 3 so that the threaded pins (DIN 913) M10 x 50 extend through the four drilled holes.
  • Page 52 Installation / Assembly Step Activity Figure Align the modules By attaching modules 1, 2 and 3 with each other via couplings and the channel sections (DIN 1026), these are now positioned on the bottom frame on three contact points and with no danger of tipping. Align the modules 1 to 3 flush with the channel section of the frame.

  • Page 53: Mounting Module 4

    Installation / Assembly 6.10 Mounting Module 4 Step Activity Figure Mount module 4 = actual Number of persons: 4 Mount module 4 using the procedure described in section: back → 6.7 Mounting Module 1 The filtrate pipe assembly faces module 2. front Page 53 of 84 Form No.

  • Page 54: Mounting Modules 5 To 12

    Installation / Assembly 6.11 Mounting Modules 5 to 12 Step Activity Mount modules 5 to 12 Number of persons: 2 – 4 Mount all further modules according to the procedure described in sections: → 6.7 Mounting Module 1 → 6.10 Mounting Module 4 Mount the channel section (DIN 1026) between the modules 11 and 12 according to the procedure described in section: →...

  • Page 55: Mounting The Filtrate Header

    Installation / Assembly 6.12 Mounting the Filtrate Header 6.12.1 Mounting the first Filtrate Header Step Activity Figure Lubricate the gaskets with glycerin Remove the gaskets of the flexible couplings 2”. Lubricate the gaskets with glycerin on the inside and outside. Prepare the filtrate header Mount a lubricated gasket on the filtrate port.

  • Page 56: Connecting The Modules To The Filtrate Header

    Installation / Assembly 6.12.2 Connecting the Modules to the Filtrate Header Step Activity Figure Connect the modules of the first row to the filtrate header Position the openings of the 90° elbow piece PP 2“ (filtrate pipe assembly) of module 1 and the filtrate port on the filtrate header so they are flush.

  • Page 57: Mounting The Second Filtrate Header

    Installation / Assembly 6.12.3 Mounting the Second Filtrate Header Step Activity Figure Mounting the filtrate header Mount the second filtrate header on the mounting clamp PE of modules 3 and 12 according to the procedure as described in sections: → 6.12.1 Mounting the first Filtrate Header →...

  • Page 58: Tightly Screwing Together The Channel Sections (Din 1026)

    Installation / Assembly 6.13 Tightly screwing together the Channel Sections (DIN 1026) Step Activity Figure Secure the modules Before screwing the modules tight, check that they are at right angles to each other and correct this if necessary. Fasten all 12 modules of both rows with the channel sections (DIN 1026), using a torque key (size 17) and a torque of 5 Nm.

  • Page 59: Optional Assembly Variants

    Installation / Assembly 6.14 Optional Assembly Variants 6.14.1 Assembly of Multiple Sub-Units to one T-Rack™ NOTE CAUTION, PROPERTY DAMAGE! Danger of damage to the system and leaks if the frame is not leveled precisely. • Level the frame in the longitudinal and transverse directions! •...
  • Page 60 Installation / Assembly Step Activity Figure Mount the bottom frame of the second sub-unit Mount the bottom frame as described in section: → 6.5 Mounting the Bottom Frame Adjust the bottom frame to the existing sub-unit Number of persons: 2 Position the frame at the correct location according to the system layout.

  • Page 61: Assembly Of Four-Row T-Rack™S

    Installation / Assembly 6.14.2 Assembly of Four-Row T-Rack™ • To assemble four-row T-Rack™, two two-row T-Rack™ are set up next to each other. • There is no direct connection between the two-row T-Rack™ (screw connection or similar). The two-row T-Rack™ must be positioned side-by-side without a gap. Page 61 of 84 Form No.

  • Page 62: Attaching Connectors

    Connection of equipment for venting, measuring, etc., KT-0164 for grooved coupling systems G2” female thread according to DIN ISO 228 BSPP The connectors are attached using original flexible composite couplings 6” from DuPont™. Step Activity Figure Lubricate the gaskets with glycerin Remove the gaskets of the flexible composite couplings 6”.
  • Page 63 Installation / Assembly Step Activity Figure Attach the connectors Position the connector on the corresponding pipe end. Pull the gasket from the pipe over the connector so that the gasket is centered on the connection surfaces of the pipe and connector.

  • Page 64: Mounting The Bottom Frame On The T-Rack™ Anchoring Plates

    Installation / Assembly 6.14.4 Mounting the Bottom Frame on the T-Rack™ Anchoring Plates Optionally, the subunits can be fixed to the floor with anchoring plates. These anchor plates are not included in the standard scope of supply but can be ordered as an additional option. Step Activity Figure...
  • Page 65 Installation / Assembly Step Activity Figure Align the anchoring plates Position the anchoring plates inward at an angle of 45°. Drill the holes for the floor attachment Drill holes for the concrete anchors Ø12 mm. You can use the anchoring plate as the drilling template. Attach the anchoring plates to the floor Attach the anchoring plates using Ø12 mm concrete anchors and suitable industrial bolts or stud anchors, depending on the seismic or structural...

  • Page 66: Mounting The Module With A Crane

    Installation / Assembly 6.14.5 Mounting the Module with a Crane Requirement beginning Before the procedure to mount the module with a crane, the threaded pins (DIN 913) M10 x 50 must be mounted at the bottom T-piece and the filtrate pipe assembly must be mounted on the module. See sections: →...

  • Page 67: Connection To Existing Connecting Pipework

    Installation / Assembly Step Activity Figure Mount the module using the procedure described in section: 6.7.2 Mounting the Module on the Channel Section (DIN 1026) → Mounting the Module on the Channel Section (DIN 1026) Slacken the mounting strap with the crane and release it from the crane hook and the module.
  • Page 68 Installation / Assembly If premanufactured collector pipes are used, e.g. "T-Rack™ Manifolds" from DuPont™, it is necessary to first complete the connection pipework and then mount the T-Rack™. The FlexiKit from DuPont™ can be used to compensate for small level differences. This FlexiKit is not part of the standard scope of supply but can be ordered optionally.
  • Page 69 Installation / Assembly Connecting Pipework with Coupling Connection Step Activity Check the connection pipework Ensure that all pipes of the connecting pipework are secured in a stable and form-fitting manner. There must be no change in position and angle between the connection points and the T-Rack™s during operation.
  • Page 70 Position the two connections T-Rack™ connection and connection pipe) with respect to each other. Insert the flange gasket Flange gaskets are not included in the scope of supply from DuPont™. Inserts the flange gasket (profiled flat ring DN 150 made of EPDM) in the grooves of both flange surfaces (T-Rack™...

  • Page 71: Attaching Compensation Pipes

    3.5 mm of level differences for T-Rack™s with 4 rows and single-sided link to connecting pipework 12 pieces The compensation pipes are assembled using flexible 6” composite couplings from DuPont™. Page 71 of 84 Form No. 45-D02230-en, Rev 7 October 2022...

  • Page 72: Prevention Of Possible Assembling Failures

    Installation / Assembly Step Activity Lubricate the gaskets with glycerin Remove the gaskets of the flexible composite couplings 6”. Lubricate the gaskets with glycerin on the inside and outside. Mount the gasket on the end pipe Remove the protective cap from the corresponding pipe. Mount one of the lubricated gaskets over the opening of the corresponding end pipe.
  • Page 73 Installation / Assembly Parts Components Failure Possible problems Failure prevention Bottom Frame Adjustable feet Proper assembly Adjustable bolt head • eventual compression (M16x150mm) completely adjustable foot‘s bolt due to weight of inserted into floor disc head into floor disc T-Rack™ •...
  • Page 74 Installation / Assembly Parts Components Failure Possible problems Failure prevention Module Assembly Transparent Tilting of the filtrate • disassembly of all inner Tilting of the filtrate filtrate connector upwards connector connector filtrate connectors downwards • difficult accessibility (Tilting)  faster installation Align Alignment >...

  • Page 75: Service And Maintenance

    Service and Maintenance Service and Maintenance Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!
  • Page 76 Service and Maintenance WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. • Wear safety helmet! • Wear safety shoes! CAUTION DANGER OF INJURY! Danger of injury due to physical strain. •...

  • Page 77: Checks During Operation

    Return of Modules and Other T-Rack™ Components Returns shall only be accepted if this has been agreed in advance with DuPont™ and authorized in writing. Returns that have been previously agreed and approved by DuPont™ are subject to the following mandatory requirements: •...

  • Page 78: Disassembly And Disposal

    Disassembly and Disposal Disassembly and Disposal Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. • Never stand under raised loads! • Keep a sufficient distance when transporting and lifting loads! • Wear a safety helmet! • Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY!
  • Page 79 Disassembly and Disposal WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. • Wear a safety helmet! • Wear safety shoes! CAUTION DANGER OF INJURY! Danger of injury due to physical strain. •...

  • Page 80: Disassembly

    Disassembly and Disposal Disassembly Disassembly work may only be performed by trained and qualified personnel or by a suitable specialist company. Adequate clear space for movement must be provided to perform the work. The danger area should, if necessary, be marked for third parties and/or cordoned off.

  • Page 81: Disposal

    Disassembly and Disposal Step Activity Figure If you want to facilitate the access to the defective module, remove necessary surrounding modules. Close the feed and filtrate ports. Defect Module disassembly The defective module can now be removed. Close the feed and filtrate ports. Disposal When disposing of the T-Rack™, note the following requirements: •...
  • Page 82 NOTE A detailed list of the individual components can be found in the spare parts lists. The spare parts lists will be made available to you by DuPont™ on request. Page 82 of 84 Form No. 45-D02230-en, Rev 7...
  • Page 83 DuPont™ IntegraTec™ PES-UF In-Out P Series Process & Design Manual (Form No. 45-D02234-en) • Spare parts lists (project specific) As a components supplier, DuPont™ refers to the system supplier for further documents (for example ‚System operating instructions‘). Page 83 of 84 Form No. 45-D02230-en, Rev 7...
  • Page 84 Have a question? Contact us at: inferred. © 2022 DuPont. DuPont™, the DuPont Oval Logo, and all trademarks and service marks denoted with ™, ℠ or ® are owned www.dupont.com/water/contact-us by affiliates of DuPont de Nemours Inc., unless otherwise noted.

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