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Ironworker
MP4500FS
More metal fabrication for your money
OPERATIONS MANUAL
August 2022

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Summary of Contents for METALpro Ironworker MP4500FS

  • Page 1 Ironworker MP4500FS More metal fabrication for your money OPERATIONS MANUAL August 2022...
  • Page 2: Table Of Contents

    Ironworker MP4500FS More metal fabrication for your money TABLE OF CONTENTS Introduction ..............1 Warranty .................1 Return and Refund Policy..........1 Safety ................2 Machine Description ............3 Dimensions and Capacity ..........4 Specifications and Features ...........4 Unboxing and Installation Process .........5 Operating Instructions ............5 Bill of Material ..............6 Leg Stand Assembly ............7 Power Head Assembly ...........8...
  • Page 3: Introduction

    WARRANTY INFORMATION Metalpro Corporation (seller) will, within one (1) year from date of purchase replace F.O.B. the factory, any goods which are defective in materials and/or workmanship provided the buyer, at the seller’s option, return the defective goods prepaid to the seller. Punches, dies, and/or blades are warranted to be free of defects in materials and workmanship within thirty (30) days of purchase date.
  • Page 4: Safety

    Ironworker MP4500FS More metal fabrication for your money SAFETY To prevent serious bodily injury: • Do not operate, install tool, service, or adjust machine without proper instructions, reading, and understanding the operations manual • Do not service the machine with electrical power connected •...
  • Page 5: Machine Description

    Ironworker MP4500FS More metal fabrication for your money DESCRIPTION The MP4500FS Ironworker is a multipurpose two station metal working machine that provides capability for several different operations in a single machine. The straightforward design allows for quick setup and ease of use. The MP4500FS Ironworker is foot switch controlled.
  • Page 6: Dimensions And Capacity

    Ironworker MP4500FS More metal fabrication for your money DIMENSIONS AND WEIGHT • Width: 37 inches ¼ ¼ • Height: 55 – inches • Depth: 24 inches • Approximate shipping weight is 550 lbs. and includes packaging OPERATIONAL CAPACITY ¼ ¼ •...
  • Page 7: Unboxing And Installation Process

    Ironworker MP4500FS More metal fabrication for your money UNBOXING, INSPECTION, ASSEMBLY, AND INSTALLATION For assembly and installation, refer to the exploded views as well as the bill of materials. • Use a forklift or pallet jack to move the boxed MP4500FS Ironworker as close as practical to the workstation where the ironworker will be assembled and installed •...
  • Page 8: Bill Of Material

    Ironworker MP4500FS More metal fabrication for your money BILL OF MATERIAL Item MP Number Description 2040 main weldment ......1 5002 ram .
  • Page 9: Leg Stand Assembly

    Ironworker MP4500FS More metal fabrication for your money LEG STAND – Refer to Figure 1 Item Description Item Description ½ ½ 3/4 3/4 -13 x1 " hex head screw ..4 slug chute .
  • Page 10: Power Head Assembly

    Ironworker MP4500FS More metal fabrication for your money POWER HEAD – Refer to Figure 2 WARNING: THE POWER HEAD ASSEMBLY IS HEAVY. USE A LIFTING DEVICE SUCH AS ELECTRIC HOIST OR HYDRAULIC LIFT. MAKE SURE THE LIFTING STRAP IS POSITIONED TO BALANCE THE POWER HEAD. Assembly Instructions Step 1: Lift and position the power head assembly over the leg stand assembly.
  • Page 11: Hydraulic Components

    Ironworker MP4500FS More metal fabrication for your money HYDRAULIC COMPONENTS – Refer to Figure 3 CAUTION: DO NOT ALLOW PIPE TAPE TO OBSTRUCT THE FITTING OPENINGS. IF YOU USE PIPE SEALANT, USE ONLY ENOUGH TO ACHIEVE A GOOD SEAL. DO NOT ALLOW ANY OF THE PIPE SEALING COMPOUND TO GET IN THE HYDRAULIC SYSTEM.
  • Page 12: Slug Chute Installation

    Ironworker MP4500FS More metal fabrication for your money SLUG CHUTE – Refer to Figure 4 Assembly Instructions 3/8 3/8 5/8 5/8 Position the slug chute (56) as shown in Figure 5, making sure that the slots engage the -16 x "...
  • Page 13: Maintenance

    MAINTENANCE During maintenance of the ironworker, check condition of all hydraulic and moving parts. Repair any damage and replace worn parts. Call METALpro customer service with any questions or concerns. CLEANING WARNING: ALWAYS WEAR EYE PROTECTION WHEN CLEANING THE IRONWORKER.
  • Page 14: Shear Assembly

    Ironworker MP4500FS More metal fabrication for your money SHEAR ASSEMBLY – Refer to Figure 6 Bill of Material Item Part # Description Item Part # Description 3/8 3/8 5/16 5/16 1/8 1/8 5023 " lock washer ....6 2019 -18 x 1 "...
  • Page 15 Ironworker MP4500FS More metal fabrication for your money SHEAR ASSEMBLY – Refer to Figure 7 Set Up ½ ½ 3/4 3/4 ½ ½ 1. Using two -13 x 1 " hex head screws (11) and two " flat washers, attach the shear assembly to the main weldment (1). 2.
  • Page 16: Punch Station Set Up

    Ironworker MP4500FS More metal fabrication for your money PUNCH SET UP (punches and dies sold separately) – Refer to Figure 8 ½ ½ 3/4 3/4 ½ ½ 1. Install the die holder (7), two -13 x 1 " hex head screws (11), and two "...

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