Related Manuals for METALpro MP4000FS
Summary of Contents for METALpro MP4000FS
- Page 1 Ironworker MP4000FS More metal fabrication for your money OPERATIONS MANUAL 4715 136th Avenue, Hamilton, MI 49419 (262) 679-0504 metalprocorp.com August 2022...
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Page 2: Table Of Contents
Ironworker MP4000FS More metal fabrication for your money TABLE OF CONTENTS Introduction ..............1 Warranty .................1 Return and Refund Policy..........1 Safety ................2 Machine Description ............3 Dimensions and Capacity ..........4 Specifications and Features ...........4 Unboxing and Installation Process .........5 Operating Instructions ............5 Bill of Material ..............6... -
Page 3: Introduction
WARRANTY INFORMATION Metalpro Corporation (seller) will, within one (1) year from date of purchase replace F.O.B. the factory, any goods which are defective in materials and/or workmanship provided the buyer, at the seller’s option, return the defective goods prepaid to the seller. Punches, dies, and/or blades are warranted to be free of defects in materials and workmanship within thirty (30) days of purchase date. -
Page 4: Safety
• The MP4000FS Ironworker complies with ANSI standards for safety design and labeling • The MP4000FS Ironworker components are heavy. To avoid possible injury, the power head assembly (which includes the hydraulic cylinder, the arm, the main weldment, punching station, and shear station) compiles more than half the weight of the machine and should be handled with a hoist. -
Page 5: Machine Description
The straightforward design allows for quick setup and ease of use. The MP4000FS Ironworker is foot switch controlled. When the left foot switch is pressed the ironworker will travel in one direction and will stop only if the pedal is released or the maximum stroke is reached. When the right foot switch is pressed, the ironworker will travel in the opposite direction. -
Page 6: Dimensions And Capacity
Ironworker MP4000FS More metal fabrication for your money DIMENSIONS AND WEIGHT • Width: 37 inches ¼ ¼ • Height: 55 – inches • Depth: 24 inches • Approximate shipping weight is 550 lbs. and includes packaging OPERATIONAL CAPACITY ¼ ¼... -
Page 7: Unboxing And Installation Process
For assembly and installation, refer to the exploded views as well as the bill of materials. • Use a forklift or pallet jack to move the crated MP4000FS Ironworker as close as practical to the workstation where the ironworker will be assembled and installed •... -
Page 8: Bill Of Material
Ironworker MP4000FS More metal fabrication for your money BILL OF MATERIAL Item MP Number Description 5001BOX main weldment ......1 5002 ram . -
Page 9: Leg Stand Assembly
Ironworker MP4000FS More metal fabrication for your money LEG STAND – Refer to Figure 1 Item Description Item Description . . . . . . . . . . . . . . . . . . . . . Qty ½... -
Page 10: Power Head Assembly
Ironworker MP4000FS More metal fabrication for your money POWER HEAD – Refer to Figure 2 WARNING: THE POWER HEAD ASSEMBLY IS HEAVY. USE A LIFTING DEVICE SUCH AS ELECTRIC HOIST OR HYDRAULIC LIFT. MAKE SURE THE LIFTING STRAP IS POSITIONED TO BALANCE THE POWER HEAD. -
Page 11: Hydraulic Components
Ironworker MP4000FS More metal fabrication for your money HYDRAULIC COMPONENTS – Refer to Figure 3 CAUTION: DO NOT ALLOW PIPE TAPE TO OBSTRUCT THE FITTING OPENINGS. IF YOU USE PIPE SEALANT, USE ONLY ENOUGH TO ACHIEVE A GOOD SEAL. DO NOT ALLOW ANY OF THE PIPE SEALING COMPOUND TO GET IN THE HYDRAULIC SYSTEM. -
Page 12: Slug Chute Assembly
Ironworker MP4000FS More metal fabrication for your money SLUG CHUTE – Refer to Figure 4 Assembly Instructions 3/8 3/8 5/8 5/8 Refer to Figures 2 & 4 to position the slug chute (56), making sure that the slots engage the -16 x "... -
Page 13: Maintenance
REPLACING LINKS AND CLEVIS PINS (Refer to Figure 2: Power Head Assembly, page 8) CAUTION: OPERATING THE MP4000FS WITH BENT LINKS OR CLEVIS PINS WILL CAUSE DAMAGE TO THE SHEAR AND PUNCH STATION It is necessary to replace the punch or shear links (5) and clevis pins (15) if they become bent. To disassemble: 1. -
Page 14: Shear Assembly
Ironworker MP4000FS More metal fabrication for your money SHEAR ASSEMBLY – Refer to Figure 7 Bill of Material Item Part # Description Item Part # Description 1/4 1/4 5/16 5/16 1/2 1/2 5038 -20 lock nut ....2... - Page 15 Ironworker MP4000FS More metal fabrication for your money SHEAR ASSEMBLY – Refer to Figure 8 Set Up ½ ½ 1/4 1/4 ½ ½ 1. Using two -13 x 1 " hex head screws (11) and two " flat washers, attach the shear assembly to the main weldment (1).
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Page 16: Punch Station Set Up
Ironworker MP4000FS More metal fabrication for your money PUNCH SET UP (punches and dies sold separately) – Refer to Figure 6 ½ ½ 3/4 3/4 ½ ½ 1. Install the die holder (7), two -13 x 1 " hex head screws (11), and two "...
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