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Kisae UC1240 Owner's Manual

Ultimate all-in-one battery charger

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Ultimate
All-in-One
Battery Charger
UC1240
12V 40A
Owner's Manual

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Summary of Contents for Kisae UC1240

  • Page 1 Ultimate All-in-One Battery Charger UC1240 12V 40A Owner’s Manual...
  • Page 3 PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Disclaimer While every precaution has been taken to ensure the accuracy of the contents of this guide, KISAE Technology assumes no responsibility for errors or omissions. Note as well that specifications and product functionality may change without notice.
  • Page 4: Table Of Contents

    Table of Contents INTRODUCTION ..................... 5 PRODUCT DESCRIPTION ................5 UNDERSTANDING THE UNIT ..............5 INSTALLING THE CHARGER ............... 9 UNIT OPERATION ..................12 SPECIFICATIONS ..................20 WARRANTY ....................21 Appendix A1 ......................22...
  • Page 5 • Prolonged contact to high heat or freezing temperatures will decrease the working life of the unit. • The UC1240 unit is designed for use on 12V House Battery System only. Do not use it on 24V House Battery System.
  • Page 6: Introduction

    1. INTRODUCTION Thank you for purchasing the KISAE Ultimate Battery Charger. With our state of the art, easy to use design, this product will offer you reliable service by providing a multi-stage, multi-input battery charger to charge the different types of batteries you have installed in either your home, boat, RV, caravan, 4WD or commercial vehicle.
  • Page 7 current (as per the setting) until the battery reaches its selectable Constant Voltage (CV) values. In this step, around 80-90% of the battery is recovered. Stage 2 – Constant Voltage (CV mode): With the charger voltage held steady, the remaining 10-20% of the battery is replenished with the charger allowing the current to taper off as the battery approaches full charge.
  • Page 8 Choose the Current Setting for GEL/AGM/Flooded Battery Type The Bulk/Absorption (Bulk/Abs) and Absorption-Float (Abs-Float) Stage current settings are based on the House Battery Bank size. Typically, and for maximum lifespan of the sealed and non-sealed lead acid battery banks, it is recommended the maximum Bulk/Abs (“H”) current setting should not be more than 1/5 of its total capacity in Ah (e.g.
  • Page 9 There are 6 user selectable settings for the DC Charger. Choose the appropriate setting that fits the needs: P1 (Alternator Input with Ignition Start signal as high priority): The unit house battery will be charged from Alternator Input when ignition start signal is provided and is in operating range. If Ignition Start signal is not provided or if Alternator Input is out of operating range, the house battery will switch to charge from Solar Input if it is available and in operating range.
  • Page 10: Installing The Charger

    Note: This diagram is for reference only. No cables, fuse/breakers, batteries, or solar panels are supplied with this unit. Local rules and regulations should be followed when installing this unit. WARNING: KISAE Technology recommends that all wiring be done by a certified technician or electrician to ensure adherence to the applicable electrical safety wiring regulations and installation codes.
  • Page 11 Wiring the Charger: Chassis Ground Stud Connection: DANGER: The unit chassis has to be grounded properly. Never operate the Charger without proper grounding. Failure to do so will result in death or serious injury. Ground connection to the charger must comply with all local and application-specific codes and ordinances.
  • Page 12 • Connect the solar array’s positive terminals to the unit’s CH2 “+” port and the negative terminal to the unit’s “Common Ground”. • Tighten all the bolts of the charger terminals to 4.0-5.0 N-m (35-45 lb-in) of torque. Do not over-tighten as this may result in damage to the charger.
  • Page 13: Unit Operation

    5. UNIT OPERATION Unit ON/OFF There are three ways to turn ON the unit: • Using the unit Power push button switch located on the main unit and on the Display Panel: Press and hold the green Power push button switch on the main unit or ‘Power’ push button switch on the Display Panel for approximately one second to activate the charger.
  • Page 14 Note B: During the 3 minutes charging process, if the measured CH3 terminal voltage drops below the Under Voltage de- rating voltage (11.5V for a 12V Input system or 23V for a 24V Input system), the charger will start to de-rate the output current.
  • Page 15 Trickle Charge Alternator battery (CH3) by Solar Power (CH2) ‘STC’ This unit comes with a unique reverse charging feature that uses CH2 Solar Power to trickle charge the Alternator battery connected to CH3. This function will only work with P4 (Solar Input Only) setting.
  • Page 16 Understanding the Display function during normal operation Digital Display Display shows House battery’s battery information voltage (V), charging current (A), charging status (BUL – Bulk stage, Flo – Float stage) Solid: PV input CH2 is charging the house battery Flashing: CH2 is in standby, PV input CH2 is available and is in operating range. The house battery is charging from the other channel Off: CH2 is out of operating range or is not connected.
  • Page 17 Understanding Three-Stage (Mode 3), Two-Stage (Mode 2) Charging for GEL, AGM, Flooded battery & Program Mode battery The Three-Stage Charging (Mode 3) consists of Bulk, Absorption and Float stages. During the Bulk stage, the house battery (on CH1) accepts the maximum constant current from the charger as per the setting.
  • Page 18 The MPPT Solar function may provide enough time for Equalization, but the best recommendation will be using an AC powered battery charger. KISAE does manufacture a line of smart AC battery chargers, please consult www.kisaepower.com.
  • Page 19 • Check the batteries and the charging current. The charging current may be set too high. • If the Batteries/Terminals are still cool or only warm, you may have a bad temp sensor. Unplug the temp sensor and contact KISAE.
  • Page 20 Warning Code for DC Charger Over Temperature Warning When the charger’s internal temperature is > 60°C, the unit will show ‘A01’. If the ventilation of (CH2/CH3 the unit is not improved, it will lead to ‘E06’- Unit Over Temperature Shutdown. flashing) The ‘A01’...
  • Page 21: Specifications

    6. SPECIFICATIONS Note: Specifications are subject to change without notices. Output Rating UC1240 DMT1250 Output Current (Maximum) 80A (AC Charger 40A, DC Charger 40A) Output Voltage 12V Nominal Output Power (Maximum) 1000W 775W Selectable Battery Type GEL, AGM, Flooded, Lithium, Program 14.4 Vdc / 13.7 Vdc / 12.8 –...
  • Page 22: Warranty

    The limited warranty program is the only one that applies to this unit, and it sets forth all the responsibilities of KISAE. There is no other warranty, other than those described herein. Any implied warranty of merchantability of fitness for a particular purpose on this unit is limited in duration to the duration of this warranty.
  • Page 23: Appendix A1

    Appendix 1 Unit Setting Mode Unit button function - ‘Menu/Set’ button has different functions with different operation stages. o During normal operation, press and hold Menu/Set button for ~ 3 seconds to display unit settings starting with priority setting (PRI P1-P6).
  • Page 24 Display shows ‘Mod’ and flashing • To view or change existing setting, use Menu/Set button to view setting, use Up or Down button to modify the setting. Once the setting is chosen, use Menu/Set button to confirm and display will go to Setting 2.6. •...
  • Page 25 Setting 2.1. Setting 4.2: Battery Recharge Voltage setting Display shows ‘REC’ and flashing (Voltage selectable range is 12.8 – 13.8V) • To view or change battery recharge voltage setting, pressing Menu/Set once will show the current Battery Recharge Voltage setting. Use Up and Down buttons to change setting and once the setting is chosen, press Menu/Set button to confirm the setting and display will go to Setting 4.3.
  • Page 27 Printed in China...