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Merck RiOs-DI ZRDS0P3WW User Manual

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RiOs-DI™ 3 (UV) system
RiOs-DI™ Clinical system
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Summary of Contents for Merck RiOs-DI ZRDS0P3WW

  • Page 1 RiOs-DI™ 3 (UV) system RiOs-DI™ Clinical system User manual...
  • Page 3 FTPF09558 V.4.0 – 05/2012 Trademarks Millipore, Millex, SmartPak, RiOs-DI and Milli-Q are registered trademarks of Merck KGaA. RiOs and RODI are trademarks of Merck KGaA. The “M” Mark is a trademark of Merck KGaA. All other trademarks are trademarks of their respective manufacturers.
  • Page 4 Product warranty and limitation of liability The applicable warranty and limitation of liability for the products listed in this publication may be found at http://www.millipore.com/ec/cp3/terms within the "Terms and Conditions of Sale" applicable to your purchase transaction. Directive 2002/96 EC: For European users only The symbol “crossed bin”...

  • Page 5: Table Of Contents

    Table of Contents Introduction ..........................1 Using this Manual ................................1 Safety Information ................................1 Contacting Millipore® SAS ............................... 2 Product Information ....................... 3 RiOs-DI System Overview..............................3 RiOs-DI Product Water Specifications .......................... 3 Schematic of Main Components ............................ 4 Operating principle ................................
  • Page 6 How to Calibrate the Tank Level (C03) ........................33 How to Sanitize the Tank ..............................35 How to Replace the UV Lamp (UV System only) ...................... 39 How to View or Reset the UV Lamp Timer (C04) ..................... 42 Troubleshooting ........................45 Ordering Information ......................

  • Page 7: Introduction

    Introduction Using this Manual This User Manual is a guide for use during the installation, normal operation and maintenance of a RiOs-DI 3 or a RiOs-DI 3 UV Water Purification System. ‘RiOs-DI’ is used in this manual to refer to either the RiOs-DI 3 or the RiOs-DI 3 UV unless otherwise noted.

  • Page 8: Contacting Millipore® Sas

    Introduction Contacting Millipore® SAS Internet The Millipore SAS Internet Site can be used to find addresses, telephone/fax numbers and other information. Internet Site Address: www.millipore.com www.millipore.com/techservice www.millipore.com/lab_water Manufacturing Site Millipore SAS 67120 Molsheim FRANCE...

  • Page 9: Product Information

    Product Information RiOs-DI System Overview The RiOs-DI produces purified water from potable tap water by combining several purification technologies. The Product Water is stored in an internal tank for routine laboratory applications, or it can be used to feed an ultrapure water purification system such as a Milli-Q®.

  • Page 10: Schematic Of Main Components

    Product Information Schematic of Main Components Booster Pump 6 Check Valve and RO Permeate Conductivity Cell Inlet Solenoid Valve 7 SmartPak RODI (Ion Exchange Polisher Cartridge) SmartPak® RODI™ (Pretreatment and RO Cartridge) 8 Product Resistivity Cell RO Reject Solenoid Valve 9 UV Lamp 254 nm (UV System) RO Reject Capillary 10 6 Litre Tank...

  • Page 11: Technical Specifications

    Product Information Technical Specifications Dimensions System Height, Width and Depth Shipping Box • Height: 56 cm • Width: 42 cm • Depth: 64 cm Weight SYSTEM RiOs-DI 3 RiOs-DI 3 UV Operating Weight 16.8 kg 17.4 kg Dry Weight 7.3 kg 7.8 kg Shipping Weight 12.6 kg...

  • Page 13: Pre Installation

    Pre Installation Installation Requirements Feedwater Type of Feedwater Potable Requirements Flowrate ≥ 40 LPH Minimum Pressure ≥ 0.5 bar Maximum Pressure ≤ 6 bar Conductivity < 2000 µS/cm Temperature 5 to 35 °C 4 - 10 Fouling Index < 10 Iron <...

  • Page 14: Optional Equipment You May Need

    Pre Installation Optional Equipment You May Need Wall Mounting The Millipore SAS Catalogue Number for the Wall Mounting Bracket is WMBSMT001. The mounting hardware for attaching the bracket to a wall is not included and must be Bracket supplied. Unpacking the RiOs™-DI − What’s Inside? Open the RiOs-DI System Shipping Box.

  • Page 15: Installation

    Installation Preparation of the System • Open the front cover. Locate the tie wrap used to hold the Booster Pump in place during shipping (A). • Press on the tab of the tie wrap (B). Remove and pull the tie wrap out. •...
  • Page 16 Installation Feedwater Tubing • Locate the Feedwater Tubing exiting from the bottom middle of the system (B). A 1/2 inch Female GAZ fitting with a screen filter is attached at the end of this tubing. Unroll it until the fitting reaches the Feedwater source.
  • Page 17 Installation Tank Outlet Tubing (RiOs-DI only) • Locate the Tank Outlet Valve, the Tank Outlet Tubing and the adaptor fitting in the Accessories Bag. • Install the Tank Outlet Valve and Tubing as shown (F, G and H). • Open the Tank Outlet Valve (I). This allows the tank to be emptied of any water in it.

  • Page 18: Connection Of The Power Cord − Turning On The System Power

    Installation Connection of the Power Cord − Turning on the System Power • Open the front cover of the system (A). This will allow the system to go into STANDBY mode once the system is powered. • Plug the Power Cord into the system (B). •...

  • Page 19: Installation Of The Smartpak

    Installation Installation of the SmartPak Open the Tank Outlet Valve before installing a new SmartPak. This keeps the ATTENTION tank from filling until the SmartPak is rinsed out (A). HAZARD Do not touch the UV Lamp when replacing the SmartPak. Installation •...
  • Page 20 Installation • Install the SmartPak until it is fully seated into the system ports as shown (D, E and F). • CLOSE THE FRONT COVER. NOTE: The Tank Outlet Valve should be left open (G).
  • Page 21 Installation Flush Mode ATTENTION The Tank Outlet Valve should be left open during FLUSH mode. • The system will now go into FLUSH mode for 15 minutes (H). This is done to empty the SmartPak of air and hydrate the material inside. •...

  • Page 22: Installation Of The Vent Filter

    Installation Installation of the Vent Filter • Obtain the Vent Filter. • Insert the Vent Filter firmly into the fitting (A, B).

  • Page 23: How To Show Resistivity Or Conductivity Units (C01)

    Installation How to Show Resistivity or Conductivity Units (C01) With Temperature Compensated or non Temperature Compensated values Temperature compensation is a way of ‘standardizing’ Resistivity or Conductivity to measurements that would be seen if the water temperature was 25 °C. Press the Main and “+“...
  • Page 24 Installation Press the “+” or “-“ Button to select Non Temperature Compensated Conductivity Units: µS/cm. To exit the menu, press and hold the Main Button for 2 seconds. To display the next menu option, press the Main Button once.

  • Page 25: How To Set The Resistivity Setpoint (C02)

    Installation How to Set the Resistivity Setpoint (C02) The Resistivity Setpoint is used to inform you when the Product resistivity is low. When the resistivity is below the Section How to Understand setpoint, the Resistivity display will flash and the red Pack Alarm will be blinking (see RiOs-DI messages ).
  • Page 26 Installation To exit the menu, press and hold the Main Button for 2 seconds. To display the next menu option, press the Main Button once.

  • Page 27: Using The Rios-Di

    Using the RiOs-DI Understanding the Display The Display is used to view information about the Operating Modes, the Operating Parameters, Maintenance or Alarm messages and the Tank Level. 100 % Operating Modes tank full Operating Parameters Tank Level Maintenance or Alarms UV System only How to Get Water from the RiOs-DI From the Tank Outlet Valve...

  • Page 28: Operating Modes

    Using the RiOs-DI Operating Modes Standby STANDBY mode is displayed when the front cover is removed. The system will depressurize during which STANDBY will be blinking on the Display for 10 seconds. All system operations are disabled. STANDBY mode is selected before attempting maintenance on the system.
  • Page 29 Using the RiOs-DI Filling Tank FILLING TANK mode is displayed when the tank is being filled with Product Water until the 100% Tank Level display. FILLING TANK mode is launched automatically when the Tank Level display is below the 60% level or after a FLUSH cycle has been completed.

  • Page 30: How To View The Product Resistivity And Temperature In Tank Full Mode

    Using the RiOs-DI How to View the Product Resistivity and Temperature in Tank Full mode Press The Display will show the last Product resistivity and temperature values measured during FILLING TANK mode. The values are displayed for 5 seconds. NOTE: The Product resistivity and temperature are displayed automatically during FILLING TANK mode.

  • Page 31: How To Understand Rios-Di Messages

    Using the RiOs-DI How to Understand RiOs-DI messages Pack Alarm • The system will prompt you to change the SmartPak using a red Pack Alarm icon. The Display will show the red Pack Alarm blinking. The SmartPak is changed due to either the amount of time it has been used or from the amount of water that has passed through it.
  • Page 32 Using the RiOs-DI Flush: Open Tank Outlet Valve • Before FLUSH mode starts, the tank has to be emptied of water. The FLU counter display will be blinking if the system has detected that there is water in the tank. The Tank Outlet Valve must be opened.

  • Page 33: Maintenance

    Maintenance Maintenance Schedule What to do When? How to? When the Pack Alarm display is blinking. See Section How SmartPak to Replace the Replacement SmartPak When the system resistivity display is blinking. After a tank sanitization. See Section Vent Filter Replaced when the SmartPak is replaced.

  • Page 34: How To Replace The Smartpak

    Maintenance How to Replace the SmartPak Open the Tank Outlet Valve before installing a new SmartPak. This keeps the ATTENTION tank from filling until the SmartPak is rinsed out (A). HAZARD Do not touch the UV Lamp when replacing the SmartPak. Removing the SmartPak •...
  • Page 35 Maintenance Installation • Remove the new SmartPak from its shipping box. • Remove the protective caps on the ports of the SmartPak. • Locate the O-rings on the ports. Wet them with water. It is preferable to wet them with ultrapure water. •...

  • Page 36: Flush Mode

    Maintenance Flush Mode ATTENTION The Tank Outlet Valve should be left open during FLUSH mode. • The system will now go into FLUSH mode for 15 minutes (H). This is done to empty the SmartPak of air and hydrate the material inside. •...

  • Page 37: How To Clean The Screen Filter

    Maintenance Replacing the Vent Filter • The Vent Filter should be replaced whenever the SmartPak is replaced. • Remove the Vent Filter (K). • Insert the new Vent Filter into the fitting. See Section Installation of the Vent Filter. The System is now ready for use. How to Clean the Screen Filter The purpose of the Screen Filter is to prevent large particles or other debris from entering the system.
  • Page 38 Maintenance • Attach the Feedwater Tubing back onto the Barbed Fitting (C). • Open the Feedwater Supply Valve. • Close the front cover. • Leave the system in FILLING TANK or TANK FULL mode.

  • Page 39: How To Calibrate The Tank Level (C03)

    Maintenance How to Calibrate the Tank Level (C03) Before calibrating the tank level, the tank needs to be filled to the 100% level or TANK FULL. Press the Main and “+“ Buttons together to enter the menu. The Display will show C01. Press the Main Button 2 times.
  • Page 40 Maintenance Close the Tank Outlet Valve. Press the “+” and “-“ Buttons together to enter the lowest water level. The Display will exit the menu option and go into FILLING TANK mode. The Tank Level is now calibrated. NOTE: If the Display remains in the menu option and the highest tank level is blinking, then the tank level was not calibrated.

  • Page 41: How To Sanitize The Tank

    Maintenance How to Sanitize the Tank A tank sanitization is performed to eliminate bacteria growth in the tank. It is recommended to sanitize the tank at least once a year. Things to Know BEFORE you sanitize the Tank All safety precautions must be followed when handling Hydrogen Peroxide. HAZARD Rubber gloves, safety goggles and a lab coat must be worn to avoid any skin and body contact.
  • Page 42 Maintenance Sanitizing the Tank • Open the front cover to go into STANDBY mode (C). • Remove the Vent Filter and install the clear elbow fitting from the Sanitization Kit (D). • Introduce the male connector of the clear tubing firmly into the elbow fitting (E).
  • Page 43 Maintenance • Close the front cover (G). The system will now go into FILLING TANK mode. • Let the Tank Level display go up to the 100% level (H).
  • Page 44 Maintenance • When the tank is full, open the front cover to go into STANDBY mode (I). • Let the system stand for 1 hour for effective bacteria elimination. • (After 1 hour) Check that the Tank Outlet Tubing is secured into the drain.

  • Page 45: How To Replace The Uv Lamp (Uv System Only)

    Maintenance How to Replace the UV Lamp (UV System only) The red UV Lamp Alarm will be blinking on the Display when it is time to exchange the UV Lamp. The message is Section How to View or Reset the UV Lamp Timer (C04) shown when the UV Timer has reached 0 days (see No electrical power should be going to the system at this time.
  • Page 46 Maintenance Removing the UV Lamp • Detach the Velcro belt of the UV housing. • Pull the UV housing out so that the UV Lamp cable is accessible (D). NOTE: Use the gloves supplied with the UV replacement kit. • Pull the UV Lamp out of the UV housing by its electrical cable (E). •...
  • Page 47 Maintenance Installing the new UV Lamp • Ensure that you use the gloves supplied with the UV replacement kit. Plug the electrical cable to the new UV Lamp (G). • Carefully insert the UV Lamp into the UV housing (H). •...

  • Page 48: How To View Or Reset The Uv Lamp Timer (C04)

    Maintenance How to View or Reset the UV Lamp Timer (C04) (see Section How to Replace the UV The UV Lamp Timer should be reset only after the UV Lamp has been replaced Lamp (UV System only)) . The UV Lamp Timer displays the time left until the UV Lamp needs to be replaced. The Display will show the red UV Lamp Alarm icon blinking when the Timer reaches 0 days.
  • Page 49 Maintenance How to Reset the UV Lamp Timer Press the Main and “+“ Buttons together to enter the menu. The Display will show C01. Press the Main Button 3 times. The Display will show C04 and “0” days left on the UV Timer. Press the “+”...

  • Page 51: Troubleshooting

    Troubleshooting Problem Possible causes What to do • The power cord is not plugged in. • Check that the power cord is plugged in. • No source of electrical power. • Check the source of electrical The Display screen is blank. •...
  • Page 52 Troubleshooting Problem Possible causes What to do • The SmartPak lifetime is exhausted. • Replace the SmartPak. Section How to Replace the • The Product resistivity is less than SmartPak. the Resistivity Setpoint set in menu option C02. • The SmartPak is not installed •...

  • Page 53: Ordering Information

    Ordering Information Catalogue Numbers for RiOs-DI Systems For 230 VAC, 120 VAC, 100 VAC: 0 = R -DI 3 V = R -DI 3 UV Catalogue Numbers for RiOs-DI Clinical System For 230 VAC, 120 VAC, 100 VAC: Catalogue Numbers for Consumables Consumable Item Catalogue Number SmartPak RODI...
  • Page 54 Quick access to most common procedures Contacting Millipore® SAS ..............................2 How to Replace the SmartPak ............................28 Replacing the Vent Filter ..............................31 RiOs-DI™ 3 (UV) system / RiOs-DI™ Clinical system - FTPF09558 - V.4.0 – 05/2012...

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