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Summary of Contents for FISCHER Power Drive F35
- Page 1 Operating Manual Power Drive F35 Stud Driver...
- Page 2 This operating manual has been drawn up with the greatest care. Nevertheless, fischer- werke GmbH & Co. KG assumes no liability for possible errors in this operating manual and their consequences.
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Page 3: Table Of Contents
6.1 Dismantling the Tool 6.2 Cleaning the Individual Parts 6.3 Assembling the Tool 6.4 Function Check Troubleshooting Consumables 8.1 Safety Cartridge Strips 8.2 Fastener elements Overview of Spare Parts 10 Disposal 11 CIP Test Certification 12 Note for Germany 13 fischer national subsidiaries... -
Page 4: About The Operating Manual
˚ understood the operating manual. Keep this operating manual with the Stud Driver at all times. ˚ The Power Drive F35 Stud Driver is also referred to as "tool" in this operating ˚ manual. Symbols Used in this Operating Manual Observance of the safety and hazard warnings is a basic precondition for the safe use of the Stud Driver. -
Page 5: Safety Precautions
Driver. Therefore read all the precautions carefully and observe them when working with the equipment. Intended Use The Power Drive F35 Stud Driver from fischer is designed for the professional set- tings of the intended fastener elements (see chapter 8) in suitable substrates (see chapter 4). -
Page 6: Improper Use
The Stud Driver forms a technical unit together with the safety cartridges and ˚ fastener elements specified in chapter 8. For this reason only consumables, ac- cessories and spare parts from fischer designed for this tool may be used. Mechanical modification or manipulation of the tool is not permitted. Do not ˚... -
Page 7: Working Environment
Safety Precautions Working Environment The working area must be cordoned off and marked with warning signs when ˚ stud drivers are in use. The warning signs must bear the text "Stud drivers in operation" and be set up a sufficient distance from the area in which the tool is being used. - Page 8 Safety Precautions If the cartridge does not fire If a cartridge does not fire, proceed as follows: ˚ If the cartridge does not fire, press the fastener element opening firmly against the working surface for 30 seconds. If the cartridge has still not fired after this time, release the trigger and relieve the pressure on the tool while still hold the fastener element opening against the working surface.
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Page 9: Transport And Storage
Safety Precautions Transport and Storage NOTE The cartridges to be used in the tool conform to hazardous goods class 1.4 S. The national regulations for the transport and storage of the cartridges must be observed at all times. Never store, transport and hand over the Stud Driver in loaded condition and with a fastener element inserted. -
Page 10: Description
Description General Product Description The Power Drive F35 Stud Driver is a safe tool that can be employed for a wide range of applications by professional, certified users. The tool is intended for commercial use for fixing purposes by driving elements of the fischer accessories product range developed specially for this field of applica- tion into concrete, steel, solid brick and solid lime-sand brick. -
Page 11: Scope Of Supply
Description Scope of Supply After unpacking, check the contents of the package. The following parts belong to the scope of supply of the tool: Power Drive F35 Stud Driver Clips (spare parts) Goggles Round brush, large Stabilizer Round brush, medium... -
Page 12: The Functional Principle
In view of its design, the tool is a Class A Stud Driver in accordance with the German Firearms Act. The Power Drive F35 Stud Driver operates on the indirect action principle. The firing of the cartridge creates a positive pressure in the combustion chamber. The posi- tive pressure acts on the contained piston and is transformed into motion energy (kinetic energy). -
Page 13: Before Starting Work
Before Starting Work Before working with the Stud Driver, it is essential that you familiarise yourself with the characteristics of the base material and of the fastener elements. The materials into which the fastener elements are to be driven must be analysed. The fastener elements, the cartridge and the setting of the 6-position power regulator are then selected on the basis of this analysis. - Page 14 Before Starting Work Correct shaft length of the fastener element The correct shaft length (L) is determined by the thickness of the part to be fixed ) and the effective anchoring depth (h ) using the following formula: fix L = t For fixtures with stud bolts, the necessary shaft length corresponds to the effective anchoring depth (h ), the thickness of the part to be fixed (t...
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Page 15: Guidelines For Fastening
Before Starting Work Guidelines for Fastening The guidelines described below must be observed for fixtures in different base materials. General Do not drive fastener elements into cast iron, aerated concrete, thin sheet metal ˚ (< 4 mm), ceramic tiles, hollow bricks, insulating materials, rock, copper, brass, bronze, plastic, marble or glass. - Page 16 Before Starting Work Minimum distance between centres (s The minimum distance between centres = 75 mm ) of the fastener elements must be 75 mm. If a smaller distance is necessary, carry out a test fixing first, as the area between the fastener elements may break away.
- Page 17 Before Starting Work Distance from weld seams The minimum distance from weld min. 50 mm seams must be 50 mm. Distance from holes The minimum distance from holes in the min. 15 mm base material must be 15 mm. Masonry For installation in masonry, the fastener element must always be driven into the brick (solid brick).
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Page 18: Operation
Operation Handling DANGER! If not used for the intended purpose the tool, the associated anchoring and fastener elements and the accessories available as options can pose a considerable source of danger for the operator and other persons in the vicinity. ▸... - Page 19 Operation NOTE It should be possible to insert the fastener element without force. If it should be difficult to insert the element, check the compatibility of the fastener element with the tool and the condition of the guide disc on the fastener element. If necessary, use a different fastener element.
- Page 20 Operation Setting the power regulator The force acting on the fastener element can be adjusted by turning the 6-position power regulator on the right-hand side of the housing. Position 1 = Lowest force Position 6 = Highest force Check the setting of the 6-position ˚...
- Page 21 Operation Remove the cartridge strip Pull the cartridge strip out from ˚ above. If necessary, insert a new cartridge ˚ strip as described above. Remove the cartridge strip after finishing work. Ensure that no fastener element remains in the tool.
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Page 22: Service And Maintenance
Service and Maintenance Service and maintenance of the tool entails dismantling and cleaning the moving parts at regular intervals. Use commercially available weapon oil and the cleaning brushes supplied with the tool. If the tool is used every day, it must also be serviced and maintained every day. Even when it is not in use, the service and maintenance steps described here should be carried out at least every 6 months. - Page 23 Service and Maintenance Remove the clip from the baseplate. ˚ Replace the clip if it is damaged. ˚ CAUTION! Damage to individual parts can result in jamming of the tool. A jammed Stud Driver represents a high safety risk. ▸ Pay attention during dismantling that none of the parts are damaged, e.g.
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Page 24: Cleaning The Individual Parts
Service and Maintenance Cleaning the Individual Parts CAUTION! Health-endangering dust and dirt may be produced during cleaning. ▸ Wear goggles and a face mask while cleaning. ▸ Do not clean the tool in the vicinity of foodstuffs. ▸ Do not use spray guns or steam sprays for cleaning. ▸... -
Page 25: Assembling The Tool
Service and Maintenance Clean the inside of the tool using ˚ commercially available weapon oil and the large round brush. CAUTION! Excessive oil on the components can bind dust and dirt and result in increased wear. ▸ After cleaning, remove excess oil from the parts using a clean lint-free rag or cloth. Assembling the Tool Insert the piston body into the piston ˚... -
Page 26: Function Check
Service and Maintenance Push the complete assembly of ˚ piston assembly guide, piston, baseplate and fastener guide into the Stud Driver from the front. Ensure that the common groove of ˚ the assembly is facing towards the right-hand side of the Stud Driver is driving direction. -
Page 27: Troubleshooting
Troubleshooting The Power Drive F35 Stud Driver is designed and constructed for trouble-free operation. During day-to-day use, faults can occur due to incorrect settings, unsuit- able base materials or fastener elements or cartridges not suitable for the intended application. DANGER! Spontaneous and rash reactions to a fault can lead to very serious or even fatal injuries! ▸... -
Page 28: Cartridge Strip Is Not Transported
Troubleshooting Cartridge strip is not transported Causes and remedial measures: Cartridge strip is damaged ˚ ▸ Replace cartridge strip. Cartridge guide is soiled ˚ ▸ Clean cartridge guide. Stud Driver is defective ˚ ▸ Contact contract partner, observe note on page 27. Cartridge strip cannot be removed DANGER! Removing cartridges from the cartridge strip or Stud Driver by force may result in... -
Page 29: Cartridge Strip Is Deformed Or Melts
Troubleshooting Cartridge strip is deformed or melts DANGER! Removing cartridges from the cartridge strip or Stud Driver by force may result in detonation of the cartridge. ▸ Never try to remove cartridges from the cartridge strip or Stud Driver by force. CAUTION! Risk of burns when working on hot parts. -
Page 30: Piston Assembly Guide Is Too Difficult To Open
Troubleshooting Piston assembly guide is too difficult to open Causes and remedial measures: Clip bent. ˚ ▸ Replace clip. Soiling in the tool. ˚ ▸ Clean tool. Piston stop damaged. ˚ ▸ Replace piston stop. Foreign matter trapped between piston body and piston guide. ˚... -
Page 31: Cartridge Fires, But Fastener Element Is Not Driven
Troubleshooting 7.12 Cartridge fires, but fastener element is not driven Causes and remedial measures: No fastener element inserted into the fastener guide. ˚ ▸ Insert appropriate fastener element into the fastener guide. Piston body in wrong position. ˚ ▸ Remove the cartridge strip. ▸... -
Page 32: Fastener Element Penetrates Too Deeply
Troubleshooting 7.15 Fastener element penetrates too deeply Causes and remedial measures: Fastener element too short for ˚ application. ▸ Select a longer fastener element. Driving power too high. ˚ ▸ Set 6-position power regulator to a lower power. ▸ Use a cartridge with a lower power class. -
Page 33: Concrete Splinters
Troubleshooting 7.18 Concrete splinters Causes and remedial measures: High-strength concrete. ˚ Hard and / or large fillers in the ˚ concrete. Old concrete. ˚ ▸ Select a shorter fastener element. 7.19 Head of fastener element is damaged Causes and remedial measures: Driving power too high. -
Page 34: Fastener Element Does Not Hold In The Base Material
Troubleshooting 7.21 Fastener element does not hold in the base material Causes and remedial measures: Base material of steel and too thin. ˚ ▸ Set 6-position power regulator to a different value. ▸ Use a cartridge with a different power class. 7.22 Fastener element breaks Causes and remedial measures:... -
Page 35: Consumables
▸ On no account should the cartridge strips be shortened. The power class of the fischer safety cartridges is shown as a number (3, 4, 6) on each cartridge package. The higher the number, the higher the power class. The power class is also indicated by the colour of the package, the label, a colour mark on the tip of each cartridge and the plastic strip. -
Page 36: Fastener Elements
Consumables Fastener elements Studs with smooth shaft (FN) Steel head: 8.15 mm x 1.7 mm Shaft diameter: 3.7 mm The FN stud is intended for the permanent fixing of fasteners in concrete, certain types of masonry and structural steel. The studs have an 8 mm washer over their tip to hold the stud in the fastener guide so that it remains centered during the application. - Page 37 Several test fixings should be carried out in the base material to determine the exact values for the installation situation. Further information on the extensive range of fischer fastener elements is available from your contract partner or directly from the manufacturer.
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Page 38: Overview Of Spare Parts
Overview of Spare Parts NOTE Please note that only the spare parts listed in the table on page 39 may be replaced by certified operators and contract partners. For all other parts, please contact the manufacturer or an authorised agent. Item Spare part No. - Page 39 Overview of Spare Parts Item Spare part No. Description 510022 Decorative bullet head 510023 Regulation knob 510024 Compression spring 510025 Snap for knob head 510026 Advance lever guide 510027 Release lever pin 510028 Release lever pin 510029 Threaded pin 510030 Sear 510031 Compression spring...
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Page 40: Disposal
In accordance with the local regulations CIP Test Certification The fischer Power Drive F35 Stud Driver is type-approved and system-tested. The tool therefore bears the approval symbol of the PTB in square form with the ap- proval number S 818. fischer thereby guarantees the conformity with the approved S 818 design. -
Page 41: Note For Germany
Note for Germany In accordance with the General Ordinance on the Firearms Act in German (BeschussV), the operator of a “device in which propellant charges contained in sleeves are used for operation” is obliged to have the tool inspected every two years by the manufacturer or an authorised agent. -
Page 42: Fischer National Subsidiaries
France Korea Brazil fischer S.A.S. fischer Korea Co. Ltd. fischer Industria e Comercia Ltda. 12, rue Livio T#503 Dae-Ryung Techno Town 8th 481-11 Rua do Rócio, 84 10º andar Vila Olimpia CEP B. P. 1 82 Gasan-dong, Geumcheon-Gu 04552-000 São Paulo - SP... - Page 43 HUNGARY Tel.: (0047) 23 24 27/10 Tel.: (0036) 1347 9755 Singapore Fax: (0047) 23 24 27/13 Fax: (0036) 1347 9766 fischer systems Asia Pte. Ltd. www.fischernorge.no E-mail: info@fischerhungary.hu 150 Kampong Ampat www.fischerhungary.hu Austria #04-03 KA Centre fischer Austria GmbH...
- Page 44 Contract partner:...
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