Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for BBB Alfa HT1
- Page 1 Valve Tester Alfa HT1 Instruction Manual AF99999...
-
Page 2: Table Of Contents
VALVE TESTER ALFA HT1 AF99999 Index 1. Safety precautions ........................3 2. Equipment cleaning ......................... 4 3. Introduction ..........................5 4. Technical data ........................... 6 5. Equipment composition ......................7 6. Operation ..........................8 7. How to use ..........................11 8. -
Page 3: Safety Precautions
VALVE TESTER ALFA HT1 AF99999 1. Safety precautions This product complies with the requirements of the following Directives and Certifications of the European Community : 2014/35/EU of Low Voltage and 2014/30/EU of Electromagnetic compatibility. • UNE EN 62368-1: 2020 •... -
Page 4: Equipment Cleaning
VALVE TESTER ALFA HT1 AF99999 2. Equipment cleaning Note: Before cleaning the equipment, remove the plug from the outlet. To clean the equipment you must take into account the following considerations: • Clean only with a soft, dry cloth. •... -
Page 5: Introduction
VALVE TESTER ALFA HT1 AF99999 3. Introduction The valve tester is designed to verify the correct operation of EGR valves and throttle valves. Electrical drive units and units with position sensor(s) can be tested. Its operation consists of making a series of activations on the valve motor and capturing the response of the sensor (or sensors) to compare it with the expected signal. -
Page 6: Technical Data
VALVE TESTER ALFA HT1 AF99999 4. Technical data Operating Voltage 80 ~ 264 VCA – Conversion to 12VCC (5A) Screen type Projected capacitive multi-touch Screen Size 7” Resolution 1200 x 600 pixel CPU 2GHz Quad-core 64 bits (Amlogic S905X3) Internal memory 16 GB eMMC... -
Page 7: Equipment Composition
VALVE TESTER ALFA HT1 AF99999 5. Equipment Composition The equipment consists of the following elements: • Touch screen tester • Metallic support • Tester power supply • 1.5 meter extension for test cables • Test lead set v2.0... -
Page 8: Operation
VALVE TESTER ALFA HT1 AF99999 6. Operation The tester consists of a plastic case and a touch screen that provides the control interface for the operator. 1- Tester box 2- Touch screen 3- Ventilation grille Note: I n the sides of the box, we find the two ventilation grilles. It is important that these are always uncovered to prevent overheating of the internal electronics of the tester. - Page 9 VALVE TESTER ALFA HT1 AF99999 At the back of the tester, all device connections and the main power switch are located. 1- Power connector 2- Network connector (RJ45) 3- Test cable connector 4- On/off switch The equipment consists of a set of cables to adapt the tester to the different connections incorporated by the valves to be tested.
- Page 10 VALVE TESTER ALFA HT1 AF99999 The equipment includes a metallic support for the placement of the tester with an ergonomic inclination, and two supports for the storage of the cables. Tester base. Support for test cables. Housing for the power supply.
-
Page 11: How To Use
VALVE TESTER ALFA HT1 AF99999 7. How to use 1 – With the tester properly positioned, the power supply can be connected to a suitable power outlet and to the tester device. 2 – Next, we can activate the switch on the rear side in the ON position. - Page 12 VALVE TESTER ALFA HT1 AF99999 4 – Click anywhere on the screen to exit the screensaver. Press Note: The screen saver will automatically appear again if the machine is idle for more than 5 minutes. 5 – The first screen that we will see is the main menu. In this we can change the language of the interface by pressing the corresponding flag in the upper right corner.
- Page 13 VALVE TESTER ALFA HT1 AF99999 Numeric Keypad Note: The part number is found on the product box label and engraved on some surface of the valve to be tested. In this example image we have selected the part number AF07676 - 93023.
- Page 14 VALVE TESTER ALFA HT1 AF99999 8 – Place the valve to be tested in a horizontal position on a soft surface (cardboard, cork, expanded polyethylene, etc.) and connect the other end of the cable to it. Note: It ' s important to connect the...
- Page 15 VALVE TESTER ALFA HT1 AF99999 Verification of the tester´s Verification of the system power electronic status. supplies (0V, 5V and 12V) Verification device Verification of pin configuration, parameters recorded in the detection of motor and sensors database. If a fault is detected in any of the checks, the following alert will appear with the fault number (in this example 27) and a brief description.
- Page 16 VALVE TESTER ALFA HT1 AF99999 In this phase, 4 activations will be carried out where the valve will move at different speeds. Each activation lasts approximately ten seconds. A progress bar will be visible for each of them with 4 states: Green color: Activation has been completed successfully.
- Page 17 VALVE TESTER ALFA HT1 AF99999 11 – After the activations are completed, and after a few seconds of processing, the graph viewer located on the first of the four pages will be displayed. At the top we can see valve information formed by EGR or THR (throttle valve) followed by the part number.
- Page 18 VALVE TESTER ALFA HT1 AF99999 In the second test, is displayed at the bottom, indicating that the verification did not pass successfully. Failures This means that the signal has gone beyond the limits set by the tolerance at some point during the activation, as we can see in the example.
- Page 19 VALVE TESTER ALFA HT1 AF99999 Some throttle valves have a second sensor. In this case, the secondary sensor will be displayed in a magenta tone (both signal and tolerance). Sensor 2 Sensor 1 v2.0...
-
Page 20: Test Result
VALVE TESTER ALFA HT1 AF99999 8. Test result The favorable result of the tests implies that the tested valve is within the specifications and operating tolerances approved by the manufacturer and the quality control of Alfa e-Parts. An unfavorable test result indicates that the operation of the tested valve exceeds the limits set for its correct operation. -
Page 21: System Icons And Indicators
VALVE TESTER ALFA HT1 AF99999 9. System icons and Indicators Initiate the valve check Return to previous page Go to next page Back to Main Menu Repeat test Test result without failure Failed test result Verification number / test result. (up to 4/4) -
Page 22: Troubleshooting
VALVE TESTER ALFA HT1 AF99999 10. Troubleshooting Fault codes DESCRIPTION POSSIBLE CAUSES System test • Internal fault Device data test Pin data test Connection test 12V Engine failure • Bad wiring connection Fail in +5V Sensors • Wrong selected part number •... -
Page 23: Connectivity And Updates
VALVE TESTER ALFA HT1 AF99999 11. Connectivity and updates 11.1 Connectivity The tester is equipped with an RJ45 ethernet connector (page 9) that allows cable connection to the internet and WiFi wireless connection is also available. To connect to a Wi-Fi network select the network icon at the top right of the screen and follow the instructions. -
Page 24: Guarantee
VALVE TESTER ALFA HT1 AF99999 12. Warranty Alfa e-Parts Limited Warranty Alfa e-Parts offers the security of a manufacturer's limited warranty against defective products. The duration of the warranty service will be ONE year from the date of delivery of the product. -
Page 25: Rights Policy
VALVE TESTER ALFA HT1 AF99999 How to get technical support: • For information on how to obtain warranty service, please call our Alfa e-Parts dealer, Call Center or Alfa e-Parts Service Provider. • To obtain warranty service, you will need to provide the following information: A. - Page 28 Valve Tester Alfa HT1...