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Table of Contents
Related Manuals for Conway Cairon T 5.0
Summary of Contents for Conway Cairon T 5.0
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Page 3: E-Bike Components
E-bike components 1 E-bike components The BOSCH drives consist of the components shown here. Depending on the model, the drives differ in terms of equipment, technical coordination and operation. • Familiarise yourself with operation and functions, as well as the care and maintenance notes. 1 Control unit 3 Control computer 5 Drive unit... -
Page 4: Table Of Contents
Table of contents E-bike components........3 Notes on the e-bike ....... . .16 In the case of an emergency . - Page 5 Table of contents Transport .........23 11.3 Kiox 300 control computer holder.
- Page 6 Table of contents 14 Error messages ........54 11.6 Intuvia 100 control computer.
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Page 7: In The Case Of An Emergency
In the case of an emergency 2 In the case of an emergency You can find notes on handling the battery in this user manual. Despite compliance 2.3 In case of deformation, odour or leaking liquid with all safety measures, the battery poses a risk e.g. if it catches fire. If you identify any deformation, odour or liquid leaked on the battery: •... -
Page 8: Tuning Or Manipulation
Tuning or manipulation 3 Tuning or manipulation WARNING You can cause irreparable damage to your e-bike by tuning it. The frame, wheels and brakes are not designed for higher speeds. Risk of accident and injury! Any modification of the e-wheel system or the anti-lock braking system leads to Tuning or manipulating the speed settings of your e-bike may have a the exclusion of the warranty or other claims. -
Page 9: Safety
Safety 4 Safety There are warning notes in the following categories: 4.1 Reading the user manual Read all warnings and notes in this user manual with care before you DANGER operate the e-bike for the first time. This key word designates a hazard with a moderate degree of risk This user manual consists of supplementary instructions and applies in which may lead to death or severe injury if unheeded. -
Page 10: Use
Safety 4.3 Use 4.4 Battery WARNING WARNING Risks for children and persons with impaired physical, sensory or Risk of fire and explosion! mental capacities or lack of experience and knowledge, e.g. children Batteries that have caught fire are very difficult to extinguish; the cells or persons with impaired mental and physical capacities! affected must burn down in a controlled manner. - Page 11 Safety NOTICE CAUTION Risk of damage! Danger to health and the environment! Incorrect use of the battery could cause damage to the battery, the drive or Lithium could leak if the battery is damaged. Lithium causes severe burns surrounding objects, e.g. due to overheating. to the skin.
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Page 12: Charger
Safety 4.5 Charger 4.6 Button batteries DANGER DANGER Risk to life! Risk to life! Incorrect handling of electrical current and corresponding components Button batteries should never be swallowed or inserted into other orifices of poses a risk to life due to electric shock. the body. -
Page 13: Residual Risks
Safety 4.7 Residual risks Using the e-bike is associated with the following unforeseeable residual risks despite NOTICE compliance with all safety notes. Risk of damage! 4.7.1 Risk of injury Incorrect use of the button battery can damage the button battery and Gases, vapours and liquids could leak out of the battery due to internal, invisible product. -
Page 14: Basic Information
Basic information 5 Basic information 5.1 Symbols on the products The following symbols are located on the packaging, the battery or the charger: Label for electrical devices that you must not dispose of with household waste. You are obligated by law to dispose of correspondingly labelled Labelling for products that may only be used indoors. -
Page 15: Symbols In This Manual
Basic information 5.2 Symbols in this manual 5.4 Written labels 1. Instructions for steps to be performed in a particular order begin with a number. Text references are indicated by italics . • Steps to be performed in no particular order begin with a dot. 5.5 Units Lists begin with a so-called dash. -
Page 16: Notes On The E-Bike
Notes on the e-bike 6 Notes on the e-bike E-bikes are available with a speed of up to 25 km/h or with a speed of over 25 km/h. 6.2 Functionality E-bikes with a speed of up to 25 km/h do not require a licence within the EU. The drive only provides you with riding assistance when you pedal. -
Page 17: Range
Notes on the e-bike 6.3 Range 6.4 Cycling with a discharged battery The drive is an assistive motor. The range is affected by your pedalling intensity. If the battery charge is completely using up during the ride, you can use your e-bike as you would a normal bike. -
Page 18: Driving With Abs
Notes on the e-bike 6.5 Driving with ABS 6.5.1 Privacy statement CAUTION When the e-bike is connected to the Bosch DiagnosticTool, data on the use of the Risk of accident and injury! Bosch eBike ABS (including brake pressure, deceleration, etc.) is transmitted to Bosch Failure of the ABS due to incorrectly selected spare parts. -
Page 19: Operation
Notes on the e-bike 6.5.3 Operation The ABS function is terminated by one of the following events: The storage chamber in the ABS control unit is completely filled. The e-bike has come to a stop. The driver releases the brake. • When switching on the system, check that the ABS indicator light illuminates in the display. -
Page 20: General Notes On The Battery
General notes on the battery 7 General notes on the battery NOTICE 7.1 Charging times Risk of damage! If the battery is empty, a full charge cycle requires up to 6 hours. Self-discharge of the battery for technical reasons may cause irreparable The duration of the charge cycle depends on the following factors: damages. -
Page 21: Transporting Or Shipping The Battery
General notes on the battery 7.3 Transporting or shipping the battery Lithium ion batteries are subject to the requirements of dangerous goods legislation. • Disconnect the battery from the charger and let it cool to the operating temperature. The private user may transport undamaged batteries on the road without any further •... -
Page 22: Notes On Use
Notes on use 8 Notes on use 8.1 Information regarding road traffic 8.5 Permissible total weight The assistance provided by e-bikes is effective up to a speed of 25 km/h. The technical The total admissible weight of your e-bike configuration of your e-bike complies with European standard EN 15194 for electrically is specified on the CE sticker. -
Page 23: Transport
Transport 9 Transport WARNING 9.2 Using other forms of transportation Risk of short-circuiting and fire! When transporting e-bikes, special guidelines, which are constantly being expanded or The lithium ion battery is considered a dangerous good and may be updated, apply. These guidelines may differ from one another depending on the form of transportation. -
Page 24: Start-Up
Start-up 10 Start-up CAUTION 10.2 Your first ride Risk of injury! • Practice operating and using it in an open area away from public traffic. The e-bike may respond in a manner other than you expect if operated • Practice on level, solid ground with adequate grip. incorrectly. -
Page 25: Inspection Instructions
Start-up 10.3 Inspection instructions 10.4 Preparations • Check whether the battery lock is engaged. 1. Read the entire user manual before you use the e-bike. • Check the battery for any damage (visual inspection). 2. Prepare the battery and the charger for the start-up of your e-bike. •... -
Page 26: Operation
Operation 11 Operation 11.1 Battery Fig.: 5 PowerTube battery overview Fig.: 6 PowerTube battery overview 1 Battery lock key 5 Socket for charging plug 1 Battery lock key 5 Socket for charging plug 2 Battery lock 6 Operating and charging status display 2 Battery lock 6 Operating and charging status display 3 Safety hook PowerTube battery... -
Page 27: Installation
Operation 11.1.1 Installation 11.1.3 Charging the battery • Only place the battery on clean surfaces. A Bosch e-bike battery may only be charged with an original Bosch e-bike • In particular, avoid soiling the charging socket and contacts, e.g. with sand or dirt. charger. -
Page 28: Removing And Inserting The Rechargeable Battery
Operation 11.1.5 Removing and inserting the rechargeable battery 11.1.5.1 Removing the PowerTube battery (pivot) 11.1.5.2 Inserting a PowerTube battery (pivot) Fig.: 8 Inserting a PowerTube battery (pivot) Fig.: 7 Removing the PowerTube battery (pivot) 1 Battery lock key 3 Restraint system 1 Battery lock key 3 Restraint system 2 Battery lock 4 PowerTube battery... -
Page 29: Switching The Battery On/Off
Operation 11.1.6 Switching the battery on/off 11.1.5.3 Removing and inserting the PowerPack battery WARNING Risk of injury and fire hazard! Using other battery packs may result in injury and a risk of fire. Bosch accepts no liability or warranty for the use of other batteries. •... -
Page 30: Tips For The Optimum Handling Of The Battery
Operation 11.2 Charger 2. To switch off the battery, press the On/Off button on the battery again The LEDs of the charge indicator go out. This also switches off the e-wheel system. WARNING If no power is called up from the e-bike drive for about 10 minutes (e.g. because the Fire hazard! e-bike is stationary) and no button is pressed on the control computer or control unit of the e-bike, the e-bike system switches off automatically. -
Page 31: Connecting The Charger To The Power Supply
Operation 11.2.1 Connecting the charger to the power supply 11.2.3 Charging the battery on the e-bike 1. Observe the mains voltage. The voltage of the power source must match the specifications on the charger's rating plate. Chargers labelled with 230 V can also be operated at 220 V. 2. -
Page 32: Charging Process
Operation 11.3 Kiox 300 control computer holder 11.2.4 Charging process Charging is only possible when the temperature of the battery is within the permissible charging temperature range. During the charging process, the drive unit is deactivated. The battery can be charged with or without the control computer. Without a control computer, the charging process can be observed on the charge indicator. -
Page 33: Mounting Positions
Operation 11.3.1 Mounting positions 11.3.2 Installation of the control computer holder Fig.: 15 Mounting positions of the control computer holder Fig.: 16 Installation of the control computer holder A In front of the handlebar C In the handlebar triangle 1 Control computer holder 3 Connection cable B Above the stem 2 Adapter tray... -
Page 34: Mounting On The Handlebar
Operation 11.3.3 Mounting on the handlebar 1. Open the clamp and bring the 1-arm bracket with the spherical rubber spacer into the desired position. 2. Tighten the clamp screw slightly so that you can still move the 1-arm bracket. 3. Adjust the tilt of the control computer holder by loosening and tightening the tilt adjustment screw. -
Page 35: Control Units
Operation 11.4 Control units 11.4.1 LED Remote 11.4.2 Mini Remote Fig.: 18 LED Remote control unit Fig.: 19 Mini Remote control unit 1 LED indicator light 5 Fixing screw 1 On/Off button 8 Decrease assistance walk assistance button 2 Increase assistance / bike light button 6 Holder 2 Selection button 9 Increase assistance... -
Page 36: System Controller
Operation 11.4.3 System Controller 11.4.4 Proper use The LED Remote, Mini Remote and System Controller control units are designed for controlling a Bosch eBike system and a control computer. In order to be able to use the control units to their full extent, a compatible smartphone with the eBike Flow app (available from the Apple App Store or the Google Play Store) is required. -
Page 37: Power Supply Of The Control Unit
Operation 11.4.6 Power supply of the control unit 11.4.7 Switching the e-bike system on/off If a sufficiently charged e-bike battery is inserted into the e-bike and the e-bike system LED Remote and System Controller control unit is switched on, the control unit battery is supplied with energy and charged by the Switching on e-bike battery. -
Page 38: Charge Indicator
Operation 11.4.8 Charge indicator 11.4.9 Setting the assistance level LED Remote and System Controller control unit You can adjust how much the e-bike drive assists you while pedalling on the control unit with the buttons and or the button. The charge indicator displays the charge level of the e-bike battery. The charge level of the e-bike battery can also be read from the LEDs on the battery itself. -
Page 39: Interaction Of The E-Bike System With The Shifting System
Operation 11.4.10 Interaction of the e-bike system with the shifting system Even with an e-bike drive, you should use the shifting system as you would on a normal To start the walk assistance function, press the button for more than 1 second and bike. -
Page 40: Abs - Anti-Lock Braking System (Optional)
Operation 11.4.13 ABS – Anti-lock braking system (optional) 11.4.15 Activity tracking If the bike is equipped with the Bosch eBike ABS, the ABS LED lights up when the e-bike To record activities, registration or login to the eBike Flow app is required. system is started. -
Page 41: Kiox 300 Control Computer
Operation 11.5 Kiox 300 control computer 11.5.1 Proper use The Kiox 300 control computer is designed to display riding data. In order to be able to use the Kiox 300 control computer to its full extent, a compatible smartphone with the eBike Flow app (available in the Apple App Store or the Google Play Store) is required. -
Page 42: Inserting The Securing Plate
Operation 11.5.3 Inserting the securing plate 11.5.4 Operation The operation of the control computer and the control of the displays are carried out using a control unit. The meaning of the buttons on the control unit can be found in the overview. The selection button has two functions depending on how long it is pressed. -
Page 43: Start Screen
Operation 11.5.5 Start screen 11.5.6 Status screen 10:45 VERBINDUNGEN 1 Charge level 2 Assistance level 1 Charge level 3 Bicycle lighting 2 Assistance level 4 Speed unit display 3 Bicycle lighting 5 Display title 4 Time 6 Personal output 5 Connection indicator 7 Speed 6 Connection to smartphone EINSTELLUNGEN... -
Page 44: Intuvia 100 Control Computer
Operation 11.6 Intuvia 100 control computer The SETTINGS menu contains the following menu items: My eBike Reset Reset value for range. Reset Auto Trip Settings for automatic reset. Adjust the value of the wheel circumference or Wheel Circumference reset to default. Display of the components used with version Components numbers. -
Page 45: Proper Use
Operation 11.6.1 Proper use 11.6.3 Inserting the locking screw The Intuvia 100 control computer is designed to display riding data. In order to be able to use the Intuvia 100 control computer to its full extent, a compatible smartphone with the eBike Flow app (available in the Apple App Store or the Google Play Store) is required. -
Page 46: Changing The Batteries
Operation 11.6.4 Changing the batteries 11.6.5 Operation The operation of the control computer and the control of the displays are carried out using one of the control units shown. The meaning of the buttons on the control unit can be found in the overview. The selection button has two functions depending on how long it is pressed. -
Page 47: Display Indicator
Operation 11.6.6 Display indicator 11.6.7 Speed and distance indicators Change in the indicator function LED Remote: • Press the button repeatedly until the desired function appears. Mini Remote: • Press the selection button repeatedly until the desired function appears. Certain settings cannot be made on the control computer but only in the eBike Flow app. -
Page 48: Displaying And Adjusting The Basic Settings
Operation 11.6.8 Displaying and adjusting the basic settings Displaying the basic settings menu You can select the following basic settings: • Press the selection button repeatedly until Settings is displayed in the text Language You can select your preferred system language here display. -
Page 49: Drive Unit
Operation 11.7 Drive unit WARNING Risk of interference with medical equipment! Magnets can impair the function of implants or other medical devices such as pacemakers, defibrillators or insulin pumps. • Keep magnets away from implants or other medical devices and make people wearing implants or medical devices aware of the danger. -
Page 50: Speed Sensor
Operation 11.8 Speed sensor WARNING Risk of interference with medical equipment! Magnets can impair the function of implants or other medical devices such as pacemakers, defibrillators or insulin pumps. • Keep magnets away from implants or other medical devices and make people wearing implants or medical devices aware of the danger. -
Page 51: Rim Magnet
Operation 11.8.2 Rim magnet When a rim magnet is installed, no separate speed sensor is required to detect a wheel rotation. The speed sensor is integrated in the drive unit. The drive unit itself detects when the magnet is in its vicinity and calculates the speed and all other necessary data from the frequency of the emergence of the magnetic field. -
Page 52: Care
Care 12 Care WARNING 12.1 Notes on the battery lock key Risk of electric shock and short circuit! • Take note of the key number(s) imprinted on the key. When performing care, maintenance and repairs, there is a risk associated • If you lose the key, contact your specialist dealer for a replacement key. -
Page 53: Disposal
Disposal 13 Disposal • Read the explanation of the symbols printed or embossed on the packaging, 13.2 Disposing of rechargeable batteries and batteries battery and charger (See “5.1 Symbols on the products” on page 14). Rechargeable batteries and batteries must not be disposed of in the household waste. •... -
Page 54: Error Messages
Error messages 14 Error messages 14.1 LED Remote control unit The control unit indicates whether critical faults or less critical faults occur in the e-wheel system. The error messages generated by the e-bike system can be read out via the eBike Flow app or by your specialist dealer. Via a link in the eBike Flow app, you can be shown information about the error and support for rectifying the error. -
Page 55: Battery
Error messages 14.2 Battery The Bosch e-bike battery must not be opened, not even for repair purposes. There is a risk that the Bosch e-bike battery may catch fire, e.g. due to a short circuit. This danger also exists at a later time if you continue to use a Bosch e-bike battery once it has been opened. •... -
Page 56: Technical Data
Technical data 15 Technical data 15.1 Control computer 15.2 Control computer holder Product code BDS3210 Kiox 300 BDS3250 Product code BHU3600 BDS3620 BDS3630 Operating temperature* -5 ... +40°C Output voltage 4.75 ... 5.4 V Storage temperature +10 ... +40°C Protection class IP54 IP54 Max. - Page 57 Technical data LED Remote System Controller Product code BRC3600 Product code BRC3100 Max. charging current, USB port 600 mA Operating temperature -5 ... +40°C Charging voltage, USB port Storage temperature +10 ... +40°C ® 2) USB charging cable USB type C Protection class IP54 Charging temperature...
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Page 58: Bicycle Lighting
Technical data 15.4 Bicycle lighting 15.6 Drive unit NOTICE Performance Line Risk of damage! Product code BDU3360 Incorrectly inserted lamps can be destroyed. Rated continuous power 250 W • Only use Bosch e-bike system compatible lamps. Max. torque on drive 75 Nm •... -
Page 59: Lithium Ion Rechargeable Battery
Technical data 15.7 Lithium ion rechargeable battery 15.8 Charger PowerTube 500 / PowerTube 625 / PowerTube 750 4A charger Product code BBP3750 BBP3760 BBP3770 Product code BPC3400 Nominal voltage 36 V = Nominal voltage 198 - 264 V~ Nominal capacitance 13.4 Ah 16.7 Ah 20.1 Ah Frequency... -
Page 61: Legal Notice
Legal notice 17 Legal notice Responsible for sales and marketing The user manual is a supplemental user manual for your bicycle and meets the requirements and the domain of validity of the EN 15194 and EN 82079-1 standards. Hermann Hartje KG Deichstrasse 120–122 ©...
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