Related Manuals for Spinner SmartLoad 25 kW
Summary of Contents for Spinner SmartLoad 25 kW
- Page 1 SPINNER I Product Manual Original instructions SmartLoad 25 kW BN 546404C0300 BN 546404C0301 products.spinner-group.com...
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Page 2: Table Of Contents
Improper use ............................. 3 Qualifications of personnel ........................ 3 Safety signs and symbols ........................4 Signal words for hazard seriousness ....................4 Grouped safety messages for SPINNER broadcast products ............5 Product identification ........................... 7 Function............................... 7 General .............................. 7 Coolant .............................. -
Page 3: Safety
1.1 About this product documentation The Spinner group makes every effort to keep the safety standard of our products up to date to be able to offer our customers the highest possible degree of safety. Our products are designed and tested in accordance with the relevant safety standards. -
Page 4: Safety Signs And Symbols
SPINNER I Product Manual 1.5 Safety signs and symbols Safety signs are used on warning labels, stickers, in the product documentation and on the packaging of the product. Warning! Warning! Warning! PE terminal Earth Warning! General hazard Danger of Hot surface... -
Page 5: Grouped Safety Messages For Spinner Broadcast Products
(allergens) such as nickel cannot be generally excluded. If you develop an allergic reaction (such as a skin rash, frequent sneezing, red eyes or respiratory difficulties) when using a SPINNER product, consult a physician immediately to determine the cause and to prevent health problems or stress. - Page 6 Observe the section safety messages and in particular chapter 1 "Safety" of this product manual. Failure to comply could result in death or serious injury. • Do not modify the product and use only spare parts tested and approved by SPINNER. Failure to comply could result in death or serious injury. Disposal •...
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Page 7: Product Identification
SPINNER I Product Manual Product identification The SPINNER SmartLoads BN 546404C0300 or BN 546404C0301 have a type plate containing the following information for product identification: Function General The resistor element of the SmartLoad, consisting of a cylindrical ceramic substrate coated with special resistive material, absorbs the RF power and converts it into heat. -
Page 8: Heat Exchanger
SPINNER I Product Manual Heat exchanger A radiator fan is used for re-cooling of the heat sink. NOTICE Ensure unobstructed air circulation to avoid overheating. Coolant circuit of the liquid cooling system A pressureless closed cooling circuit with radiator fan is used for heat release. The coolant is pumped through the resistor element W and the heat exchanger K by means of the coolant pump P. -
Page 9: Interlock Loop
SPINNER I Product Manual Interlock loop The internal interlock loop for protection of the SmartLoad consists of a programmable logic controller (PLC), temperature controllers, float switch and signal contacts. The logic of the PLC combines all six sensory inputs like switches connected in series to control the interlock loop, which is closed during normal operation of the SmartLoad. -
Page 10: Operating And Display Elements
SPINNER I Product Manual Operating and display elements Green indicator light “READY“: Some 10 seconds after main switch turned on, the green light indicates readiness for operation: • Mains voltage is connected • Main switch is turned on • No fault occurred Red indicator light “WARNING”:... -
Page 11: Transportation
SPINNER I Product Manual Transportation CAUTION Crushing Hazard The SmartLoad is heavy. Crushing or falling may cause injuries. Use suitable lifting gear approved to carry at least 160 kg. Do not stand below the SmartLoad. To ensure stability, keep the product in the supplied transport packaging until immediately prior to installation. -
Page 12: Installation
Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons should install SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. - Page 13 SPINNER I Product Manual The SmartLoad must be installed on a flat and solid ground with bearing capacity higher than 160 kg to ensure stability. The front panel, main switch and filling port need to be easily accessible. Do not install the SmartLoad on escape routes, corridors or close to temperature sensitive equipment.
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Page 14: Coolant Level Check And Overflow Hose Installation
SPINNER I Product Manual Coolant level check and overflow hose installation SPINNER supplies the SmartLoad with correct coolant level and deaerated cooling circuit. The SmartLoad is equipped with a level indicator. The marking indicates the minimum and the maximum permissible level of the coolant. - Page 15 SPINNER I Product Manual • Connect a PE conductor of at least 10 mm² with cable lug permanently to marked separate PE terminal, either at the top of the switch cabinet (M8 screw) or at the bottom on the rear of the frame (M8 screw), before connecting any other wire.
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Page 16: Commissioning And Normal Operation
Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may commission and operate SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. -
Page 17: Maintenance
Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only trained persons may clean SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury. -
Page 18: Plc Clock Time Setting
Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may open the control box of SPINNER SmartLoads and set the PLC clock time in accordance with the national safety and accident prevention regulations. - Page 19 SPINNER I Product Manual CAUTION Hot surface The resistor element heats up during normal operation and may cause burns. Do not remove any covers shortly after use of the SmartLoad. Do not touch the resistor element before cooled down. CAUTION Poisoning Hazard Skin or eye contact may cause irritation.
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Page 20: Checking Glycol Concentration
1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may check the glycol concentration of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury. -
Page 21: Correcting The Coolant Level
1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury. -
Page 22: Coolant Exchange
1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury. -
Page 23: Warranty
• Open the filling/drain valve. Residual quantities may remain in the cooling circuit. 2. Fill in new coolant. Required coolant: ANTIFROGEN N, SPINNER BN 39463A (20 l canister) • Hold hose upwards and insert a funnel. •... -
Page 24: Repairs
Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may demount SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. -
Page 25: Disposal
Improper disassembly or disposal may be hazardous. Observe the material data sheet of the coolant. Please contact SPINNER in advance, before returning the SmartLoad for disposal. 25 / 26 Data subject to change without notice │ 10086002 │ Issue B│ 2023-09-28... -
Page 26: Spare Parts
SPINNER I Product Manual Spare Parts Designation Order-No. Qty. Power cord with IEC 60320-1 C19 socket BN A77310 Interlock cable connector BN 102964 ANTIFROGEN N coolant 39% glycol, 20 l BN 39463A Contacts SPINNER GmbH • Headquarters Erzgiessereistr. 33 80335 München Germany tel.: +49 89 12601-0...
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