Spinner SmartLoad 25 kW Product Manual

Spinner SmartLoad 25 kW Product Manual

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SPINNER I Product Manual
Original instructions
SmartLoad 25 kW
BN 546404C0400
BN 546404C0401
products.spinner-group.com

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Summary of Contents for Spinner SmartLoad 25 kW

  • Page 1 SPINNER I Product Manual Original instructions SmartLoad 25 kW BN 546404C0400 BN 546404C0401 products.spinner-group.com...
  • Page 2: Table Of Contents

    Improper use ............................3 Qualifications of personnel ........................3 Safety signs and symbols ........................4 Signal words for hazard seriousness ....................... 4 Grouped safety messages for SPINNER broadcast products ..............5 Product identification ..........................7 Function ..............................7 General ..............................7 Coolant ..............................
  • Page 3: Safety

    1.1 About this product documentation The Spinner group makes every effort to keep the safety standard of our products up to date to be able to offer our customers the highest possible degree of safety. Our products are designed and tested in accordance with the relevant safety standards.
  • Page 4: Safety Signs And Symbols

    The use of signal words in connection with unrelated products or documentation can result in misinterpretation and thus contribute to personal injury or material damage. Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 4 / 26 www.spinner-group.com...
  • Page 5: Grouped Safety Messages For Spinner Broadcast Products

    (allergens) such as nickel cannot be generally excluded. If you develop an allergic reaction (such as a skin rash, frequent sneezing, red eyes or respiratory difficulties) when using a SPINNER product, consult a physician immediately to determine the cause and to prevent health problems or stress.
  • Page 6 Observe the section safety messages and in particular chapter 1 "Safety" of this product manual. Failure to comply could result in death or serious injury. • Do not modify the product and use only spare parts tested and approved by SPINNER. Failure to comply could result in death or serious injury. Disposal •...
  • Page 7: Product Identification

    Product identification The SPINNER SmartLoads BN 546404C0400 or 546404C0401 have a type plate containing the following information for product identification: Function General The resistor element of the SmartLoad, consisting of a cylindrical ceramic substrate coated with special resistive material, absorbs the RF power and converts it into heat. An unpressurized liquid cooling system with coolant pump and closed cooling circuit is used for transferring the heat from the resistor element, via a heat exchanger with forced air cooling, to the surrounding area.
  • Page 8: Heat Exchanger

    B1 and B2. Leakage from the resistor element is monitored by the float switch Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 8 / 26 www.spinner-group.com...
  • Page 9: Interlock Loop

    60 V DC. The power supply must be fully compliant with the ES1 type requirements. The circuit has to be limited externally to 1 A. Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 9 / 26 www.spinner-group.com...
  • Page 10: Operating And Display Elements

    Do not remove any connector protection cap until immediately prior to installation to avoid formation of dust and scratches on sensitive RF contact surfaces. Environmental conditions for storage refer to attached data sheet TD-00060 Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 10 / 26 www.spinner-group.com...
  • Page 11: Transportation

    Do not stress the expanse vessel and the control cabinet. Safety shoes and hardhat are required. NOTICE Environmental conditions for transportation refer to attached data sheet TD-00060 Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 11 / 26 www.spinner-group.com...
  • Page 12: Installation

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons should install SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 13 Threaded rod through the housing: M10 or 3/8” Tensile strength min. 400 N/mm² Yield point min. 240 N/mm² Recommended tightening torque for counter nut: 30 Nm Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 13 / 26 www.spinner-group.com...
  • Page 14: Coolant Level Check And Overflow Hose Installation

    Coolant level check and overflow hose installation SPINNER supplies the SmartLoad with correct coolant level and deaerated cooling circuit. The SmartLoad is equipped with a level indicator. The marking indicates the minimum and the maximum permissible level of the coolant.
  • Page 15 10085127 for BN 546404C0400 resp. 10085151 for BN 546404C0401. Push a screwdriver into the rectangular opening of the clamp, insert the wire into the round opening and then pull out the screwdriver. Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 15 / 26 www.spinner-group.com...
  • Page 16: Commissioning And Normal Operation

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may commission and operate SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 17: Maintenance

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only trained persons may clean SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 18: Plc Clock Time Setting

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may open the control box of SPINNER SmartLoads and set the PLC clock time in accordance with the national safety and accident prevention regulations.
  • Page 19 Faultless functioning of the SmartLoad can only be guaranteed, if the cooling system is deaerated properly. The coolant has to be clear and free of any bubbles. Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 19 / 26 www.spinner-group.com...
  • Page 20: Checking Glycol Concentration And Ph-Value

    1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may check the glycol concentration of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 21: Correcting The Coolant Level

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 22: Coolant Exchange

    1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 23: Warranty

    • Open the filling/drain valve. Residual quantities may remain in the cooling circuit. 2. Fill in new coolant. Required coolant: ANTIFROGEN N, SPINNER BN 39463A (20 l canister) • Hold hose upwards and insert a funnel. • Fill in new coolant until it is visible in the reservoir.
  • Page 24: Repairs

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may demount SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 25: Disposal

    Improper disassembly or disposal may be hazardous. Observe the material data sheet of the coolant. Please contact SPINNER in advance, before returning the SmartLoad for disposal. Data subject to change without notice │ 10086205│ Issue B│ 2023-09-28 25 / 26...
  • Page 26: Spare Parts

    Power cord with IEC 60320-1 C19 socket BN A77310 Interlock cable connector BN 102964 ANTIFROGEN N coolant 39% glycol, 20 l BN 39463A Contacts SPINNER GmbH • Headquarters Erzgiessereistr. 33 80335 München Germany tel.: +49 89 12601-0 info@spinner-group.com www.spinner-group.com SPINNER Telecommunication Devices Co., Ltd.

This manual is also suitable for:

Bn 546404c0400Bn 546404c0401

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