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Summary of Contents for YOKOGAWA IR800G
- Page 1 User’s Manual IR800G, IR810G Infrared Gas Analyzer Start-up and Safety Precautions IM 11G06A01-01EN IM 11G06A01-01EN 1st Edition...
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Page 2: Preface
• No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA. • YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation. • If you have any questions, or you find mistakes or omissions in the user’s manuals, please contact our sales representative or your local distributor. - Page 3 • TM or ® to signify brand or trademarks are not used in this manual. Copyright The copyright of the electronic manuals and other materials belongs to YOKOGAWA. For electronic manuals, PDF security is set so that their contents cannot be tampered with.
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Page 4: Ce/Ukca Marking Products
Authorized Representative in EEA and the Importer into the EU/EEA Market The Authorized Representative for this product in the EEA and the importer for this product into the EU/EEA market via Yokogawa sale channel is: Yokogawa Europe B.V. Euroweg 2, 3825 HD Amersfoort, The Netherlands... -
Page 5: Control Of Pollution Caused By The Product
<PREFACE> Control of Pollution Caused by the Product This is an explanation for the product based on “Control of Pollution caused by Electronic Information Products” in the People’s Republic of China. 产品中有害物质的名称及含量 有害物质 部件名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) -
Page 6: Safety Precautions
The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA cannot predict in advance. IM 11G06A01-01EN... - Page 7 (in any manner including without limitation, in the forms of paper documents, electronic media, films, or transmission via the network). Any in-action and/or silence by YOKOGAWA with regard to any breach of the above shall not be taken as any waiver of its rights whatsoever and YOKOGAWA reserves all its rights until expressly waived by written notification and no other occasions. WARNING This unit is not explosion-proof type.
- Page 8 WARNING • P urge not only inside of IR800G/IR810G but all measuring gas lines with zero gas sufficiently, when you provide maintenance or inspection on IR800G/IR810G with its cover or door open. Otherwise, it may cause hazardous accidents such as gas leakage, fire and explosion. CAUTION • Do not operate the analyzer for a long time with its cover or door left open. Otherwise, dust, foreign matter, etc.
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Page 9: Compliant Standards
viii <PREFACE> Compliant Standards Safety, EMC, and RoHS conformity standards Safety: CE/UKCA: EN 61010-1, EN 61010-2-030 UL 61010-1, UL 61010-2-030 CSA: CAN/CSA-C22.2 No.61010-1 CAN/CSA-C22.2 No.61010-2-030 GB30439 Installation altitude: 2000 m or less Category based on IEC 61010: II (Note1) Pollution degree based on IEC 61010: 2 (Note2) Note1 Installation category, called over-voltage category, specifies impulse withstand voltage. -
Page 10: After-Sales Warranty
In the following cases, customer will be charged repair fee regardless of warranty period. Failure of components which are out of scope of warranty stated in instruction manual. Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa did not supply. Failure due to improper or insufficient maintenance by user. Failure due to misoperation, misuse or modification which Yokogawa does not authorize. - Page 11 Blank Page...
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Page 12: Table Of Contents
Toc-1 IR800G, IR810G Infrared Gas Analyzer Start-up and Safety Precautions IM 11G06A01-01EN 1st Edition CONTENTS PREFACE......................i CE/UKCA marking products ..............iii Control of Pollution Caused by the Product ..............iv Safety Precautions ..................v Compliant Standards ................viii After-Sales Warranty ...................ix Inspection of product ...................1 INSTALLATION .....................5... - Page 13 Blank Page...
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Page 14: Inspection Of Product
IR800G, IR810G Start-up and Safety Precautions Inspection of product On receipt of the product, inspect the package and note it has no damage caused by the delivery. If damage is found, do not discard the product's original packaging (including the outer box) upon arrival, immediately contact our sales department. Confirm the specification of the product... - Page 15 IR800G, IR810G Start-up and Safety Precautions Standard Accessories Name Description Code Specification 250 V/5 A delay type 5×20 mm Fuse Pre-installed in equipment IEC 60127-2 sheet 3 Slide rail For 19-inch rack mounting Mount type "-S" Spare Parts Name Part No.
- Page 16 IR800G, IR810G Start-up and Safety Precautions Unit change (mg/m , g/m ) (*3) Option Code Air purging inlet /CG1 Cable Glands for wiring x 6 (*4) /CG2 Cable Glands for wiring x 10 (*4) /CG3 Cable Glands for wiring x 12 (*4)
- Page 17 IR800G, IR810G Start-up and Safety Precautions Measuring gas range Select the range for the sample gas selected under "Measuring Component". Select "None (-NN)" for gases not included in the measurement component. This product is free-range. You can set the range within the selected measurement range. The measurement accuracy varies when the measurement range is set within the optional range.
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Page 18: Installation
IR800G, IR810G Start-up and Safety Precautions INSTALLATION WARNING IR800G/IR810G is a Non-Explosion-proof type. Do not use it in a place with explosive gases to prevent explosion, fire, or other serious accidents. CAUTION • Inappropriate installation may cause a hazardous accident such as a tip-over, electric shock, fire, and injury. - Page 19 IR800G, IR810G Start-up and Safety Precautions Analog input (when O analyzer: -1 or -2 is selected) Number of input points; 1 point (for connection to external oxygen analyzer) Input signal; 4-20 mA DC (Max40 mA) When connecting an external oxygen analyzer, 4-20 mA DC must be set to 0-100 vol%.
- Page 20 • Install the external switch or the Circuit breaker in the same room where the IR800G/ IR810G is installed. Place it where the operator can access and indicate that it is the power switch of the IR800G/IR810G.
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Page 21: How To Install
• Front side of equipment must stand vertically. • Support the mass of IR800G at the bottom of the case (e.g., with support). • If installing the unit in a location where vibration is unavoidable, put rubber or other vibration- absorbing materials in the mounting area (between the support and the main unit, and at the contact area between the front perimeter and the panel). - Page 22 IR800G, IR810G Start-up and Safety Precautions ● IR810G Unit: mm Mounting hardware for panel mounting (134.5) 291 560 614 134.5 Mounting hardware for wall mounting 4-M8 or ø10 ＜Wall mounting dimension＞ 4-M8 or ø10 4-M8 or ø10 Min.150 Min. 500 1st Edition: Oct.
- Page 23 IR800G, IR810G Start-up and Safety Precautions ● Accessories Slide rail Only included for IR800G Mount type: "-S". Unit ： mm 15.9 476.2 463.5 450.8 365.1 236.1 Pole Retainer Spring cushion lock device 123.8 12.7 35.3 19.2 15-5.3 x 4.5 hole 12.7...
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Page 24: Piping
IR800G, IR810G Start-up and Safety Precautions Piping WARNING In piping, the following precautions should be observed. Wrong piping may cause gas leakage. If the leaking gas contains a toxic component, there is a risk of serious accident being induced. Also, if combustible gas is contained, there is a danger of explosion, fire or the like occurring. - Page 25 N or instrumentation air for purge gas. (flow rate of approx. 1 L/min should be used and no dust or mist is contained). Reference gas inlet: For IR800G/IR810G-C, introduce air, dry air, dry N or humidified N that has been pretreated with dehumidification, etc. as a reference gas for the active zero-drift cancellation mechanism. Gas inlet pressure to be introduced (at the inlet of the analyzer);...
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Page 26: Wiring
IR800G, IR810G Start-up and Safety Precautions Wiring WARNING • NEVER energize the product with the top cover (or front door) of the product open. • Turn off external switches and circuit breakers when working with the top cover (or front door) of the product open. • NEVER energize the converter or equipment connected to the converter until all wiring work has been completed. - Page 27 IR800G, IR810G Start-up and Safety Precautions NOTE Grounding of Shielded Cable Shielded cables are very effective for noise rejection. The method of grounding the shield depends on the usage conditions. Single-ended grounding, in which the shield is connected only to the ground of the product, is effective for noise rejection when the cable length is long and there is a potential difference between the ground of the connection partner and the ground of the product.
- Page 28 IR800G, IR810G Start-up and Safety Precautions Installation of IR810G cable gland Screw the cable gland into the connection hole from below where the cable is to be routed (see Fig. 3.4). Make sure that the screws are properly inserted before tightening.
- Page 29 IR800G, IR810G Start-up and Safety Precautions Wiring power supply Connect the specified power supply to the power terminal and connect a ground wire to the ground terminal (P). The grounding should be D-class grounding. Use crimp terminals (for M4) for the wires to be connected to the terminals. The tightening torque is 1.2 N•m. Applicable wire diameters for power supply wiring lines are as follow.
- Page 30 • Isolated output (isolated between each DO and from the ground) To eliminate external influences on signals, separate the wiring to the power supply and contact output from the wiring to analog signals, O analyzer input, and contact input. • Be sure to earth ground the IR800G/IR810G to prevent malfunctions due to external noise, etc. Terminal block 1 ●...
- Page 31 IR800G, IR810G Start-up and Safety Precautions NOTE After laying contact input/output signal lines, install the supplied ferrite cores for each terminal block at once. The converter receives a contact signal and performs the configured function. Cable specifications: Each CH requires two cores for this wiring. Select the number of cores according to the number of contacts to be used.
- Page 32 IR800G, IR810G Start-up and Safety Precautions ● Analog output This wiring is used to transmit the 4-20mA DC signal to a recorder or other device. The load resistance including wiring resistance should be 550 Ω or less Cable specifications: Each CH requires 2 cores for this wiring. Select the number of cores according to the number of contacts to be used.
- Page 33 IR800G, IR810G Start-up and Safety Precautions The converter outputs up to 11 a-contact signals. The function of contact outputs 1-4 is fixed, but the function of 5-11 is selectable (details in 00) Cable specifications: Each CH requires 2 cores for this wiring. Select the number of cores according to the number of contacts to be used. U se a cable with a diameter that fully satisfies the current capacity of the connection point.
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Page 34: Operation
• NEVER energize the product with the top cover (or front door) of the product open. • Turn off external switches and circuit breakers when working with the top cover (or front door) of the product open. • Purge not only inside of IR800G/IR810G but all measuring gas lines with zero gas sufficiently, when you provide maintenance or inspection on IR800G/IR810G with its cover or door open. Otherwise it may cause hazardous accidents such as gas leakage, fire and explosion. -
Page 35: Daily Check And Maintenance Procedures
IR800G, IR810G Start-up and Safety Precautions Daily check and maintenance procedures Regular maintenance The front window should be kept clean to ensure clear visibility of the screen and proper operation of the touch panel. If dirty, wipe clean with a soft damp cloth or soft tissue. -
Page 36: Revision Information
IR800G, IR810G Start-up and Safety Precautions Revision Information Manual Title : IR800G, IR810G Infrared Gas Analyzer Start-up and Safety Precautions Manual No. : IM 11G06A01-01EN Oct. 2023/ 1st Edition Newly released. Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN http://www.yokogawa.com/... - Page 37 Blank Page...
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