YOKOGAWA IR400 User Manual
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YOKOGAWA IR400 User Manual

YOKOGAWA IR400 User Manual

Infrared gas analyzer
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User's
Manual
Model IR400
Infrared Gas Analyzer
IM 11G02N01-01E
IM 11G02N01-01E
7th Edition

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Summary of Contents for YOKOGAWA IR400

  • Page 1 User’s Manual Model IR400 Infrared Gas Analyzer IM 11G02N01-01E IM 11G02N01-01E 7th Edition...

  • Page 2: Preface

    <Preface> PREFACE We are grateful for your purchase of Yokogawa’s Infrared Gas Analyzer, Model: IR400. Read this instruction manual carefully. The related documents are as follows. General Specifications: GS 11G02N01-01E User’s Manual: IM 11G02N01-01E (this manual) IM 11G02P01-01E Communication Functions (MODBUS) IM 11G00E01-01EN...
  • Page 3 WARNING Purge not only inside of IR400 but all measuring gas lines with zero gas sufficiently, when you provide maintenance or inspection on IR400 with its cover or door open. Otherwise it may cause hazardous accidents such as gas leakage, fire and explosion. CAUTION Do not operate the analyzer for a long time with its cover or door left open. Otherwise, dust, for- eign matter, etc.

  • Page 4: Safety Precautions

    No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA. • YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation. • If you have any questions, or you find mistakes or omissions in the user’s manuals, please con- tact our sales representative or your local distributor.
  • Page 5 (e.g., the upper / lower case). Also note that some of the images contained in this user’s manual are display examples. n Authorized Representative in EEA The Authorized Representative for this product in EEA is Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands). Trademark Acknowledgments •...

  • Page 6: Ce Marking Products

    <Preface> CE marking products n Authorized Representative in EEA The Authorized Representative for this product in EEA is Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands). n Identification Tag This manual and the identification tag attached on packing box are essential parts of the product. Keep them together in a safe place for future reference. Users This product is designed to be used by a person with specialized knowledge.

  • Page 7: After-Sales Warranty

     If we replace the product with a new one, we won’t provide you with a repair report.  In the following cases, customer will be charged repair fee regardless of war- ranty period.  Failure of components which are out of scope of warranty stated in instruction manual.  Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa did not supply.  Failure due to improper or insufficient maintenance by user.  Failure due to misoperation, misuse or modification which Yokogawa does not authorize.

  • Page 8: Table Of Contents

    Toc-1 <CONTENTS> Model IR400 Infrared Gas Analyzer IM 11G02N01-01E 7th Edition CONTENTS PREFACE......................i Safety Precautions ..................iii CE marking products ..................v After-Sales Warranty ...................vi OVERVIEW ....................1-1 1.1 Name and description of main unit ..............1-2 1.2 Input/Output terminal module ................. 1-3 SPECIFICATIONS ..................2-1 2.1 Standard Specifications ................... 2-1 2.2 Model and Suffix codes ..................2-6 2.3...
  • Page 9 Toc-2 <CONTENTS> 4.5 General operation ..................... 4-7 SETTING AND CALIBRATION ..............5-1 5.1 Switch of range ....................5-1 5.1.1 Setting of range switch mode............. 5-1 5.1.2 Manual range switch ................5-2 5.2 Calibration setting .................... 5-3 5.2.1 Setting of calibration concentration ............ 5-3 5.2.2 Setting of manual zero calibration ............. 5-5 5.2.3 Setting of calibration range ..............

  • Page 10: Overview

    <1. OVERVIEW> 1. OVERVIEW This infrared gas analyzer (type: IR400) measures the concentration of NO, SO , CO , CO and contained in sampling gas on the principle that different atomic molecules have an absorption spectrum in the wave band of infrared rays, and the intensity of absorption is determined by the Lambert-Beer law.

  • Page 11: Name And Description Of Main Unit

    <1. OVERVIEW> 1.1 Name and description of main unit < Front panel > (1) Handle For measuring (4) Sampling gas inlet (2) Power switch unit 1 (5) Sampling gas outlet (4) Sampling gas inlet For measuring (3) Display/ unit 2 (5) Sampling gas out operation panel (12) Purge gas inlet <...

  • Page 12: Input/Output Terminal Module

    <1. OVERVIEW> 1.2 Input/Output terminal module IR400 provides input/output of various signals from the supplied input/output terminal modules by connecting the instrument to the module. Input/Output terminal module (2) Input/Output terminal block (TN1 to TN5) (1) Mounting hole (Ø4.5, 6 places) (6) Communication connector (CN2)
  • Page 13 Blank Page...

  • Page 14: Specifications

    Analog Input Signal : For signal input from external O analyzer, Signal requirement; (1) Signal from Yokogawa’s zirconia O analyzer (Model ZX8D*C or ZX8D*D) 0 to 1V DC from an O2 sensor Input section is not isolated. This feature is effective when built-in O sensor is not used.
  • Page 15 SUS316 Internal piping; Toaron tube, Teflon tube Gas inlet/outlet: Rc1/4 or 1/4 NPT internal thread Purge gas flow rate: 1 L/min (when required) Safety, EMC and RoHS conformity standards: W hen using IR400 in Europe, select a suffix code of “Indication, Power cable” :C in the suffix code. Installation altitude; 2000 m or less Pollution degree; 2 (Note) Installation category; II (Note) Note: Installation category, called overvoltage category, specifies impulse with standing voltage. Category II is for electrical equipment.
  • Page 16 The WEEE Directive is only valid in the EU. Options Dedicated relay board (Option code: /R) This relay board receives signals from connector CN3 of the IR400 I/O terminal module and activates the calibration solenoid valve directly. Relay Contact 1a contact (250 V AC/2 A, resistive load) Contact Action During measurement;...
  • Page 17 <2. SPECIFICATIONS> Auto calibration starts by opening the auto-calibration-remote-start input terminals after short- circuiting them for 1.5 seconds or longer. Auto zero calibration: Auto zero calibration is carried out periodically at the preset cycle. This cycle is independent of “Auto calibration” cycle. When zero calibration gas and solenoid valve for opening/closing the calibration gas flow line are prepared externally by the customer, the zero calibration will be carried out at the preset auto zero calibration timing with the solenoid valve drive contact (for zero calibration) turned on/off.
  • Page 18 (±2% of full scale/day for range less than 0-50 ppm) Response time (for 90%FS response) : Within 60 seconds including replacement time of sample gas (when gas flow rate is 0.5 L/min). Gas replacement time depends on the number of measuring components, and measuring range effects of interfering gases. Effects of interfering gases: When sample gas contains gas components listed below, the measurement accuracy may suffer. Consult Yokogawa for the countermeasures or the effect on accuracy. Analyzer Interference gas Effect analyzer 50 ppm of NO is equivalent to -6 ppm of SO...

  • Page 19: Model And Suffix Codes

    Description code IR400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 20 <2.SPECIFICATIONS> [Style: S4] Option Model Suffix code Description code 2nd Component - - - - - - - 0-50 ppm 1st Range - - - - - - - 0-100 ppm (Note 2) - - - - - - - 0-200 ppm - - - - - - - 0-250 ppm - - - - - - -...
  • Page 21 NO converter cannot be connected between two measurement sections. 6: Should be specified when using a solenoid valve for automatic calibration. 7: E ach type of cable is different in its voltage rating and plug type. Select an appropriate code according to the operating power supply voltage to be used in each field. W is for Japan, L is for North America, and C for Europe. When using IR400 in Europe, select C. Specify Style Code D for ZX8D complying with the directives of CE Marking For NOx measurement, a NO2/NO converter (P/N K9350LE or K9350LF) should be purchased separately. 10: Should be specified when using ModbusTM communication.
  • Page 22 <2.SPECIFICATIONS> Standard Accessories Name Description Power cable Standard inlet type (2 m) Part number and (suffix code): K 9218SA (W): for Japan, K9358UC (L): for North America, K9358UB (C): for Europe Fuse Replacement fuse (250 V AC, 3.15 A, delay type) Part number: K9218SB Input/output terminal module External terminal module Cable Connection cable between main unit and input/output terminal module (1 m)
  • Page 23 2-10 <2. SPECIFICATIONS> n Measurable component and range - availability check table - Table 2.1 Single-component analyzer (NO, SO , CO , CO or CH range 0-20 0-40 0-50 0-70 0-100 0-10 1000 2000 5000 None 1st range 0-20 ◊ ◊ ◊ ◊ ◊ ◊ ― ― ― ◊ ― ― ― ―...
  • Page 24 2-11 <2.SPECIFICATIONS> Table 2.2 Two-component analyzer (NO and SO 2nd component (SO ) 1st range -----˃˃ SO 1st component 0-50ppm 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-5000ppm (NO),1st range ○ ○ ○ ○ ○ ○ ○ ○ ― 0-50ppm ○ ○ ○ ○ ○ ○ ○ ○ ― 0-100ppm ○ ○ ○...
  • Page 25 Selectable up to 5 %. g: Selectable up to 10 %. h: Selectable up to 20 %. z: Second range is not available.(Only first range is available.) Consult YOKOGAWA for information on any combination of two ranges among K through U when you measure CO as a second component at above 2% level of its first range. Table 2.5 Three-component analyzer (NO + SO + CO) See Table 2.2 for NO + SO...

  • Page 26: External Dimensions

    2-13 <2.SPECIFICATIONS> 2.3 External Dimensions <Analyzer main unit> Unit: mm <Top View> <Side View> Slide rail <Front View> Sample gas inlet Rc1/4 or 1/4 NPT Power Switch <Rack mounting hole> JIS : 100 mm EIA : 101.6 mm Sample gas outlet Rc1/4 or 1/4 NPT Purge gas inlet Rc1/4 or 1/4 NPT <Rear View>...
  • Page 27 2-14 <2. SPECIFICATIONS> Accessory • Input/Output Terminal Module Unit: mm Mounting hole 6-∅4.5 hole Terminal Terminal Terminal Terminal Terminal Screw terminals M3.5 block block block block block <TN1> <TN2> <TN3> <TN4> <TN5> Connector <CN2> 54.5 (280) Input/Output terminal module connector <CN1> Connector <CN3> M4 screw Dimensions for Mounting Input/Output...
  • Page 28 2-15 <2.SPECIFICATIONS> • Slide Rail Model: equivalent to 305A-24/Accuride International Inc. Unit: mm Closed ±3 Closed position flush or under Cabinet member (22.7) 1.52t Open (9.5) Intermediate member ±0.3 Drawer member ±0.3 1.27t ±0.3 15.9 577.8 ±0.3 565.1 ±0.3 ±0.3 111.1 ±0.3 25.4...
  • Page 29 2-16 <2. SPECIFICATIONS> Dedicated Relay Board (option code -/R) Unit: mm Less than 15 ∅4.5 Mounting Hole CN13 F10-E.ai <How to connect> Reserved Solenoid valve Solenoid valve driving power For switching For zero gas sample For span gas CN13 I/O terminal module Relay board Dedicated cable (D-sub 9-pin straight cable 1.5 m) F11.ai IM 11G02N01-01E...
  • Page 30 2-17 <2.SPECIFICATIONS> n External Connection Diagram Terminal block 1 Terminal block 2 <TN1> <TN2> Ch5 remote range Ch10 output Ch5 output analyzer input switch input (Ch10_OUT) (Ch5_OUT) _IN) (R_RNG_Ch5) Ch4 remote range Ch4 output Ch12 output Ch9 output switch input (Ch4_OUT) (Ch9_OUT) (Ch12_OUT) (R_RNG_Ch4) Ch3 remote range...
  • Page 31 2-18 <2. SPECIFICATIONS> <Measurable Components and the Corresponding Channel Numbers> Suffix/Option Code Output and Corresponding Channel Measurable Option Ch1 CH2 Ch10 Ch11 Ch12 component analyzer code specified specified specified specified specified specified specified specified specified specified Correct Correct 1, 2, 3 Correct Correct 1, 2, 3 Correct Correct 1, 2, 3 CO av.

  • Page 32: Installation

    <3. INSTALLATION> 3. INSTALLATION WARNING This unit is Non-Explosion-proof type. Do not use it in a place with explosive gases to prevent explosion, fire or other serious accidents. CAUTION • Entrust the installation, movement or re-installation to a specialist or the supplier. A poor installation may cause accidental tip over, shock hazard, fire, injury, etc. •...

  • Page 33: Installation

    <3. INSTALLATION> 3.2 Installation 3.2.1 Installation of analyzer main frame Installation methods for the analyzer main unit are divided into 2 types; ( Unit : mm ) Type External dimensions Mounting dimensions Mounting method 19 inch rack mounting guide rail method Slide rail (Supports mass) 450 or more 19 inch rack mounting slide...

  • Page 34: Mounting Input/Output Terminal Module

    <3. INSTALLATION> 3.2.2 Mounting input/output terminal module Mount the input/output terminal module on the panel; observing the following method. (Note) To avoid the effect of noise generated from external units, mount the I/O terminal module mounting plate on the panel for continuity at the mounting surface and connect the panel to the same ground as the analyzer main unit. External dimensions Mounting dimensions Mounting method...

  • Page 35: Piping

    <3. INSTALLATION> 3.3 Piping Piping should be connected to the gas inlets and outlets of the front panel of the analyzer. • Use a corrosion resistant tube of Teflon, stainless or polyethylene to connect the instrument to a sampling system. Even if there is a danger of corrosion, refrain from using a tube of rubber or soft vinyl. The instrument provides inaccurate indication due to gas absorption by piping materials.
  • Page 36 <3. INSTALLATION> Internal piping diagram Measuring unit 2 Measuring unit 1 Built-in Built-in sensor sensor Sampling gas Sampling gas Sampling gas Sampling gas Purge outlet inlet outlet inlet Sampling gas inlet For measuring unit 1 Sampling gas outlet ＊Sampling cell Note) Sampling gas inlet For measuring...
  • Page 37 <3. INSTALLATION> Example of connecting each measuring unit • One pair of gas inlet/outlet IR400 Sampling gas Filter Flowmeter 0.5 L/min Sampling gas inlet Sampling gas outlet Exhaust Release to atmosphere. • Two pair of gas inlet/outlet - (1) IR400 Sampling gas  / NO...

  • Page 38: Sampling

    <3. INSTALLATION> 3.4 Sampling 3.4.1 Conditions of sampling gas 1. Dust contained in the sampling gas should be completely removed with a filter. For the final stage filter, use a filter that allows removing dust particles of 0.3 mm. Dew point of sampling gas must be lower than the ambient temperature to avoid occurrence of drain in the gas analyzer. If vapor is contained in the sampling gas, dew point should be lowered to 0°C by using a dehumidifier.

  • Page 39: Purging Of Instrument Inside

    <3. INSTALLATION> 3.4.5 Purging of instrument inside The inside of instrument need not be purged generally except for the following cases. 1. A combustible gas component is contained in sample gas. 2. Corrosive gas is contained in the atmospheric air at the installation site. 3.

  • Page 40: Example Configuration Of Gas Sampling System

    <3. INSTALLATION> 3.4.7 Example configuration of gas sampling system The following illustrates a typical system configuration for five component gas measurement for monitoring combustion exhaust gas from boiler, refuse incinerator, etc. Contact Yokogawa for system configuration matching the particular use or further information. (1) Probe IR400 Infrared gas analyzer Ø10/Ø8 main unit CO,CO Teflon tube (7) Membrane filter (4) Pump 2-way (8) Flowmeter solenoid (11) (2) Mist filter...

  • Page 41: Wiring

    3-10 <3. INSTALLATION> 3.5 Wiring 3.5.1 Power inlet The power inlet is provided at the rear panel. Connect supplied power cable to this power inlet. ( Rear panel ) Fuse Power inlet Input/Output terminal connector Grounding 2-pole plug F3-5_01.ai When noise source is in the vicinity ● Avoid installing this instrument near an electrical unit (high frequency furnace or electric welder) Main unit that generates much electrical noise.
  • Page 42 3-11 <3. INSTALLATION> (1) Analog output signal (AO): Terminal block 1, 1 to 20, Terminal block 2, 3 to 6. Output signal: 4 to 20 mA DC or 0 to 1 V DC (selected when ordering) Non-insulated output Allowable load: 4 to 20 mA DC, 550 Ω or less 0 to 1 V DC, 100 kΩ or more • Analog output is provided from each terminal corresponding to the channel displayed in the measurement screen.
  • Page 43 3-12 <3. INSTALLATION> (5) List of terminal blocks Terminal block 1 Terminal block 2 <TN1> <TN2> Ch5 remote range Ch10 output Ch5 output analyzer input switch input (Ch10_OUT) (Ch5_OUT) _IN) (R_RNG_Ch5) Ch4 remote range Ch4 output Ch9 output Ch12 output switch input (Ch4_OUT) (Ch9_OUT) (Ch12_OUT) (R_RNG_Ch4) Ch3 remote range...
  • Page 44 3-13 <3. INSTALLATION> (6) Description on terminal block Terminal block 1 <TN1> Terminal block 1 <TN1> Terminal block for analog output (non-isolated output) Ch10 output Ch5 output – – Between 1–2: Ch5 output (Ch5_OUT) + (Ch10_OUT) Between 3–4: Ch4 output Ch4 output – – Ch9 output (Ch4_OUT) (Ch9_OUT)
  • Page 45 3-14 <3. INSTALLATION> Terminal block 3 <TN3> Terminal block 3 <TN3> Between 1–4: For internal connection. Must not be wired. (Must not be used as Ch5 range identification Unassigned contact output (RNG_IDCh5) junction terminal.) Ch4 range identification Unassigned Between 5–6: Remote hold input.
  • Page 46 3-15 <3. INSTALLATION> Terminal block 4 <TN4> Terminal block 4 <TN4> Between 1–2: Peak count alarm contact output Peak count alarm It is conductive when peak count Unassigned output (PEAK_ALM) exceeds the setting time. It Auto calibration remains open below the setting status contact Unassigned time.
  • Page 47 3-16 <3. INSTALLATION> Terminal block 5 <TN5> Terminal block 5 <TN5> Between 2, 3 and 4: Ch3 alarm output Unassigned Unassigned When the output exceeds the set value, it is conductive Power disconnection Ch3 alarm output between 2 and 3, and open alarm output (ALM_Ch3) (POWER_OFF)
  • Page 48 3-17 <3. INSTALLATION> Connector <CN3> Solenoid valve drive signal output for calibration Connector <CN3> (Transistor output) Contact output for sample gas selection Contact output for Ch3 span calibration Contact output for Ch4 span calibration Contact output for zero calibration Contact output for Ch5 span calibration Contact output for Ch1 span calibration...
  • Page 49 3-18 <3. INSTALLATION> (7) Timing of solenoid valve drive signal for calibration 1. Manual calibration (see “Item 5.9 Calibration”.) ● Zero calibration ZERO Calibration end Pump ON/OFF contact Sample selection output Zero calibration Calibration gas flow output Ch1 to Ch5 span calibration output Output hold function Output signal hold (with hold ON setting) Hold extension time. ●...
  • Page 50 3-19 <3. INSTALLATION> 2. Automatic calibration (example shown in Item 5.4.1, Automatic calibration settings) Automatic Ch1 span Ch3 span calibration Ch5 span calibration calibration start calibration Ch4 span Ch2 span Zero calibration calibration calibration Pump ON/OFF contact Sample selection output Zero gas Zero calibration output 350 s Ch1 span calibration output Ch1 span gas 350 s Ch2 span calibration output...
  • Page 51 Blank Page...

  • Page 52: Operation

    <4.OPERATION> 4. OPERATION Tube and wiring check ● Double-check if tubes of the gas sampling and exhaust ports are correctly connected. ● Double-check for proper wiring. 4.1 Warm-up operation and regular operation (1) Operation procedure Turn ON the power switch on the front panel of the analyzer unit. The measurement screen appears on the front display panel in 1 or 2 seconds. Wait for about 4 hours until the instrument is warmed up. About 4 hours are required until the instrument allows accurate measurement.

  • Page 53: Name And Description Of Operation Panel

    <4. OPERATION> 4.2 Name and description of operation panel Display Unit Operation panel Power switch ● Display unit : The measurement screen and the setting items are displayed. ● Operation panel : The configuration is as shown below. (1) MODE key (3) UP key (7) ZERO key (2) SIDE key (8) SPAN key (4) DOWN key...

  • Page 54: Overview Of Display And Operation Panels

    <4.OPERATION> 4.3 Overview of display and operation panels ● Measurement mode * 1) The panel configuration is changed depending on the display channel. (The measurement mode screen can be viewed by scrolling the arrow key up and down). ZERO ZERO Calibration ● Measurement mode SPAN Calibration SPAN ●...

  • Page 55: Outline Of Display Screen

    <4. OPERATION> 4.4 Outline of display screen (1) Measurement mode screen (appears when the power is turned ON) The measurement screen depends on the number of components. The following screen configuration as shown as an example is for NO, SO , CO , CO and O (output: 12 channel). (6) (3) F5_3.ai * corrected instantaneous value ..CV. ** corrected average value....Fig. 4-3 Name and function of measurement mode screen * For outputs of more than 5 channels, scroll the arrow key to view.
  • Page 56 <4.OPERATION> ●Instantaneous value and concentration value: The concentration display of Ch (component) where sampling components such as “CO ”, “CO” or “O are displayed in the component display, indicates current concentration values of the measured components contained in gas that is now under measurement. ● O correction concentration values: Ch components where “cv**”...
  • Page 57 <4. OPERATION> IM 11G02N01-01E...

  • Page 58: General Operation

    <4.OPERATION> 4.5 General operation • Measurement mode The measurement mode can be displayed 0 0 . up to 5 channels in a single screen. 0-100 0 0 . If 5 channels or more are to be displayed in 0-100 a single screen, press the 0 0 0 0-10 vol%...
  • Page 59 Blank Page...

  • Page 60: Setting And Calibration

    <5. SETTING AND CALIBRATION> 5. SETTING AND CALIBRATION 5.1 Switch of range 5.1.1 Setting of range switch mode Set the range switch mode as follows. MODE Press the key in measurement mode to MODE display the User mode screen. Move the cursor to “Switch Ranges” and press the key.

  • Page 61: Manual Range Switch

    <5. SETTING AND CALIBRATION> 5.1.2 Manual range switch The range of the measured component can be switched manually as follows. Select “MR” as range switch mode, and then press the key. Move the highlight of the cursor to range selection, and then select a desired range by pressing the or the key.

  • Page 62: Calibration Setting

    <5. SETTING AND CALIBRATION> 5.2 Calibration setting This mode is used to set calibration concentration and actions. The calibration setting involves calibration concentration, zero calibration, calibration range and auto calibration component. 5.2.1 Setting of calibration concentration It allows you to set concentrations of the standard gas (zero and span) of each channel used for calibration.
  • Page 63 <5. SETTING AND CALIBRATION> In the “Calibration Concentration Selection” screen that appears, select any concentration item you want to set by pressing the key. Then press the key, and the selected value is highlighted. Cursor for setting value In the “Calibration Concentration Value Setting”...

  • Page 64: Setting Of Manual Zero Calibration

    <5. SETTING AND CALIBRATION> 5.2.2 Setting of manual zero calibration When zero calibration is made manually, set either all measurement components should be calibrated simultaneously or each component should be calibrated while selecting one by one. MODE During measurement, press the MODE to display the User Mode. Point the cursor to “Calibration Parameters”...
  • Page 65 <5. SETTING AND CALIBRATION> Set each or at once at In the “Manual ZERO Calibration ZERO Calibration Selection” screen that appears, select “at once” or “each” by pressing the key. When selecting “at once”, the Ch (components) to be set can be zero-calibrated at the same time.

  • Page 66: Setting Of Calibration Range

    <5. SETTING AND CALIBRATION> 5.2.3 Setting of calibration range This mode is used to set if the range of each Ch (component) at the calibration (manual calibration or auto calibration) should be calibrated with a single range or 2 ranges. MODE During measurement, press the MODE to display the User Mode.
  • Page 67 <5. SETTING AND CALIBRATION> On the “calibration range selection” screen that appears, select “both” or “current” by pressing the key. ● If “both” is selected, zero or span calibration is performed with Range 1 and Range 2 of the selected Ch interlocked. ● If “current” is selected, zero or span calibration is performed only for the range displayed when calibration of F6_2_3_1.ai selected Ch is performed.

  • Page 68: Setting Of Auto Calibration Component/Range

    <5. SETTING AND CALIBRATION> 5.2.4 Setting of auto calibration component/range Select the Ch (component) and the range with which auto calibration is to be performed. The Ch for which “AR” has been selected as range switch mode is calibrated in the range set here even when auto calibration is performed.
  • Page 69 5-10 <5. SETTING AND CALIBRATION> The cursor next to the range of the selected Ch (component) is highlighted. Select the range to be calibrated mainly by pressing the key. Then press the key, and calibration is performed in the selected range. To close “Auto Calibration Component/range”...

  • Page 70: Alarm Setting

    5-11 <5. SETTING AND CALIBRATION> 5.3 Alarm setting 5.3.1 Setting of alarm values The High/Low limit alarm output setting for the measured concentration and power off alarm (alarm 6 only) setting can be made during measurement. Arbitrary 6 alarm contact outputs can be used. To change alarm setting, set the alarm ON/OFF setting to OFF, and then change the value. MODE During measurement, press the MODE...
  • Page 71 5-12 <5. SETTING AND CALIBRATION> Cursor for setting value After setting, the alarm setting is now completed by pressing the key. Set Value To close the “Alarm Setting” To close the “Alarm Setting” or to cancel this mode midway, press the key.

  • Page 72: Hysteresis Setting

    5-13 <5. SETTING AND CALIBRATION> 5.3.2 Hysteresis setting To prevent chattering of an alarm output near the alarm setting values, set the value of hysteresis. In the “Alarm No. Selection” screen that appears, point the cursor to “Hysteresis” by pressing the key.

  • Page 73: Setting Of Auto Calibration

    5-14 <5. SETTING AND CALIBRATION> 5.4 Setting of auto calibration 5.4.1 Auto calibration Auto calibration is automatically carried out at the time when zero calibration and span calibration are set. Before changing the setting of auto calibration, set the ON/OFF to OFF. MODE During measurement, press the MODE to display the User Mode.
  • Page 74 5-15 <5. SETTING AND CALIBRATION> <Gas flow time> setting Press the key in a state where the cursor is placed next to “Flow Time,” and the flow time setting screen shown at right appears. (2) On the flow time setting screen that appears, move the cursor to the gas you want to change the setting by pressing the the key, and then press the key.
  • Page 75 5-16 <5. SETTING AND CALIBRATION> Auto calibration status contact output is closed during auto calibration (including Ex. time), and is open in other cases. Example Start Time 12:00 Cycle Flow Time Zero 350 sec Ch1 Span 350 sec Ch2 Span 350 sec Ch3 Span 350 sec...

  • Page 76: Forced Run/Stop Of Auto Calibration

    5-17 <5. SETTING AND CALIBRATION> 5.4.2 Forced run/stop of auto calibration Auto calibration can be performed just once or forcibly stopped while the calibration is performed. 5.4.2.1 Execution of auto calibration (only once) Display the User Mode screen. Move the cursor to “Setting of Auto Calibration” by pressing the or the key, and then press the...
  • Page 77 5-18 <5. SETTING AND CALIBRATION> 5.4.2.2 Forced stop of auto calibration This mode is used to stop the auto calibration forcedly. In the User Mode that is displayed, point the cursor to “Setting of Auto Calibration” by pressing the key. Press the key. In the “Setting of Auto Calibration” item selection screen that appears, point the cursor to “Auto Calibration Stop”...
  • Page 78 5-19 <5. SETTING AND CALIBRATION> “Auto Calibration” screen Example In case where setting the auto calibration components (see Item 6.2.4) to “Ch1: enable” and “Ch2: enable” • Zero calibration ZERO cal. 0-zero100 A message, “ZERO cal.” blinks 0 3 . ZERO cal.

  • Page 79: Setting Of Auto Zero Calibration

    5-20 <5. SETTING AND CALIBRATION> 5.5 Setting of auto zero calibration 5.5.1 Auto zero calibration Auto zero calibration is automatically carried out at the time when zero calibration is set. Components for which a calibration is to be made are determined by setting of auto calibration component in Item 6.2.4.
  • Page 80 5-21 <5. SETTING AND CALIBRATION> Auto calibration status contact output is closed during auto zero calibration, and is open in other cases. Example Start Time 12:00 Cycle hour Flow Time ON/OFF In case where auto zero calibration is carried out at the above setting. Sunday Monday Monday...

  • Page 81: Forced Run/Stop Of Auto Zero Calibration

    5-22 <5. SETTING AND CALIBRATION> 5.5.2 Forced run/stop of auto zero calibration Auto zero calibration can be performed just once, or auto zero calibration can be forcibly stopped during calibration. 5.5.2.1 Execution of auto zero calibration (just once) Move the cursor to “Setting of Auto Zero Calibration” by pressing the key on the User Mode screen, and then press the key.
  • Page 82 5-23 <5. SETTING AND CALIBRATION> 5.5.2.2 Forced stop of auto zero calibration This mode is used to cancel the auto zero calibration forcedly. In the User Mode that is displayed, point the cursor to “Setting of Auto Zero Calibration” by pressing the key. Press the key.
  • Page 83 5-24 <5. SETTING AND CALIBRATION> “Auto Zero Calibration” screen Example In case where setting the auto calibration components (see Item 6.2.4) to “Ch1: enable” and “Ch2: enable” • Zero calibration ZERO cal. ZERO cal. A message, “ZERO cal.” blinks 0-100 0 3 .

  • Page 84: Peak Alarm Setting

    5-25 <5. SETTING AND CALIBRATION> 5.6 Peak alarm setting When the peak number of times CO concentration exceeds the upper limit value during measurement exceeds the set number, an alarm is provided. The peak alarm and this setting screen appear only when an option is added. MODE Press the key in the Measurement...
  • Page 85 5-26 <5. SETTING AND CALIBRATION> Setting range • Alarm value : 10 to 1000 ppm 5 ppm step (initial value: 500 ppm)  • Alarm count : 1 to 99 times (initial value: 5 times)  • Hysteresis : 0 to 20% of full scale (initial value: 0% of full scale) ...

  • Page 86: Parameter Setting

    5-27 <5. SETTING AND CALIBRATION> 5.7 Parameter setting It allows you to carry out the parameter setting such as time, key lock, etc., as required. Items to be set are as follows: Description of setting items • Current Time : Current year, month, date, day of the week, hour, and minute setting (The display appears in this order.) Note: T he clock backup time is 2 days. If power is turned on after it is kept off for 2 days or longer,...
  • Page 87 5-28 <5. SETTING AND CALIBRATION> (4). In the Parameter Setting screen that appears, enter the numeric values and set the items. Entering the numeric values or setting the items should be carried out by Current time 05/01/27 13:50 using the key.
  • Page 88 5-29 <5. SETTING AND CALIBRATION> (2) Auto calibration Auto calibration start Auto calibration end Calibration Hold extending time. Output hold Time hold set to the gas flow time F6_7_3.ai (3) External hold Close Open Remote hold Input Output hold F6_7_4.ai (4) Screen display during Holding The “on Hold” message blinks on the measuring screen. Since the screen displays the process of calibration is displayed during the manual calibration, “on Hold”...
  • Page 89 5-30 <5. SETTING AND CALIBRATION> (6) You can select the value for hold from the value immediately before entering output hold, “current,” and arbitrary value, “setting.” Follow the procedures shown below to make the setting. Press the key in a state where the cursor is placed next to Hold.
  • Page 90 5-31 <5. SETTING AND CALIBRATION> On the parameter hold screen that appears, move the cursor next to the Ch (component) you want to make the setting by pressing the or the key, and then press the key. The value is highlighted, indicating that Set hold value the value can be changed.
  • Page 91 5-32 <5. SETTING AND CALIBRATION> Average value reset This mode is used to clear all average values O correction average and O average, and restarts averaging. All average values are reset at a time. The indication value and output value is 0 ppm, vol% or so at the time of the reset input (Refer to the average period).
  • Page 92 5-33 <5. SETTING AND CALIBRATION> Backlight Timer Automatic OFF setting of the backlight of the LCD unit can be made. When the specified time elapses from when the measurement screen is resumed, the backlight is automatically turned off. Press any key to reset backlight OFF. Only when ON is selected, the time until auto Set Backlight Timer ON or OFF OFF is displayed. Press the key in this state, and the time setting can be changed by pressing or the...

  • Page 93: Maintenance Mode

    5-34 <5. SETTING AND CALIBRATION> 5.8 Maintenance mode This mode is used for check of sensor input values, display of error log files or setting of passwords, etc. First, enter a password and then use it from the next operation. This mode is displayed by selecting the Maintenance Mode from “Item 6.7 Parameter Setting”. Select the Maintenance mode from the Parameter Setting screen to display the Password Setting screen.
  • Page 94 5-35 <5. SETTING AND CALIBRATION> • Calibration Log screen Description of Calibration Log screen Maintenance Mode Cal. Log Past calibration history. Sensor input value, concentration value, and the date when zero/span calibration is performed are logged. The 10 newest calibration data is logged by each component. Move the cursor to Clear Calibration Log and press the key, and the calibration log is...
  • Page 95 5-36 <5. SETTING AND CALIBRATION> • Moisture interference adjustment screen For details of this item, refer to “Item 7.3.4 Select Ch No. Moisture interference adjustment method.” ENT : Entry Description of moisture interference ESC : Back adjustment screen In values on the left side of screen, the moisture interference for each component is already offset.
  • Page 96 5-37 <5. SETTING AND CALIBRATION> • Output adjustment screen Description of output adjustment screen Analog output adjustment screen. Connect the digital multi meter to the output ZERO SPAN ZERO SPAN terminal corresponding to the number of OUT to be adjusted, and adjust the value so that 4 mA or 0 V is output at zero and 20 mA or 1 V is output at span.
  • Page 97 5-38 <5. SETTING AND CALIBRATION> • Other parameter Description of each setting screen Set Password Password Set : Set the password used to move from the parameter setting screen to the maintenance mode. Arbitrary 4-digit number can be selected. ref. Value: Set the oxygen concentration reference value at the time of oxygen correction calculation.
  • Page 98 5-39 <5. SETTING AND CALIBRATION> <How to set/change the range> Select operating item The measuring range can be arbitrarily selected in the minimum and the maximum range specified at the time of purchase. The range to be used can be selected 1 or 2. Move the cursor to the item to be set by pressing or the key, and then press the key.

  • Page 99: Calibration

    5-40 <5. SETTING AND CALIBRATION> 5.9 Calibration 5.9.1 Zero calibration ZERO It is used for zero point adjustment. For zero calibration, gas suited for an application should be used according to “(3) Standard gas in Item 3.3 Sampling.” Press the key on the Measurement ZERO screen to display the Manual Zero Calibration screen.

  • Page 100: Span Calibration

    5-41 <5. SETTING AND CALIBRATION> 5.9.2 Span calibration It is used to perform a span point adjustment. Supply calibration gas with concentration set to the span value to perform the span calibration. For the span calibration gas for the NO , SO , CO , CO measurement, use the standard gas with a concentration of 90% or more of the range value.
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  • Page 102: Maintenance

    6. MAINTENANCE WARNING Purge not only inside of IR400 but all measuring gas lines with zero gas sufficiently, when you provide maintenance or inspection on IR400 with its cover or door open. Otherwise it may cause hazardous accidents such as gas leakage, fire and explosion. CAUTION Do not operate the analyzer for a long time with its cover or door left open. Otherwise, dust,foreign matter, etc.

  • Page 103: Daily Check And Maintenance Procedures

    <6. MAINTENANCE> 6.2 Daily check and maintenance procedures Table 7.1 Maintenance and check table Parts to be checked Phenomena Causes Remedy Indication value Indication values are (1) Clean the sampling cell. (1) Dust is mixed in lower. sampling cell In addition, check sampling Indication values are devices, especially gas filter. higher. (2) Air is absorbed midway (2) Find out cause of leak and in the sampling pipe.
  • Page 104 <6.MAINTENANCE> After the end of sample cell cleaning, mount the cell in place and proceed to running. After cleaning sample cell, be sure to perform optical zero adjustment (see Item 6.3.3) and moisture interference compensation adjustment (see Item 6.3.4). WARNING If the window or the cell interior is very dirty, use a soft cloth moistened with absolute alcohol.

  • Page 105: Cleaning Method For Sample Cell (Block Cell)

    <6. MAINTENANCE> 6.3.2 Cleaning method for sample cell (block cell) (1) Turn off the power switch, stop the sample gas, and allow the zero gas to Top cover flow for several minutes to purge the cell interior. Loosen the setscrew (2 pieces) from the top cover and remove it. Remove the internal gas inlet tube. Loosen the 2 detector set bolts. Note) The distribution cell, block cell and detector are fastened by the same bolts.
  • Page 106 <6.MAINTENANCE> Cell mounting tool Window fixture O ring holder Outer O ring Inner O ring Infrared transmission window Sample gas outlet Sample gas inlet Reference cell unit Sample cell unit Hole for bolt for fixing together with distribution cell and detector Structure of sample cell (of 32, 16, 8, 4, 2 mm long) (sample cell and reference cell are integrated) Note) Use the dedicated cell mounting tool (furnished).

  • Page 107: Optical Zero Adjustment Method (Optical Balance Adjustment)

    <6. MAINTENANCE> 6.3.3 Optical zero adjustment method (optical balance adjustment) WARNING If the following operation is maladjusted, the measurement may adversely be affected. If you are not trained for adjustment, do not carry out this operation but contact the distributor or our serviceman. The adjustment is performed at reassembly after removing the sample cell or other parts for cleaning, etc. Piping at optical balance adjustment Remove the top cover.

  • Page 108: Moisture Interference Compensation Adjustment Method

    <6.MAINTENANCE> Carry out the adjustment in the procedure in (4) and subsequent. ● Adjust on the primary side of the optical system so that the values for (a) to (d) in 1-1 and 1-2 become as close to 0 as possible within ±100 range. ● Adjust on the secondary side of the optical system so that the values for (e) to (h) in 2-1 and 2-2 become as close to 0 as possible within ±100 range. Operate the optical zero adjustment Optical zero adjustment knob knob to change the value displayed at (a) or (e).

  • Page 109: Replacement Of Fuse On Analyzer Unit

    <6. MAINTENANCE> On the screen, select a desired Ch (component) by pressing the key, adjust the value at right by pressing the or the key so that the value at left falls within ±10 (make it as close to 0 as possible), and then press the key to memorize the value.

  • Page 110: Inspection And Maintenance Of Limited Service-Life Components

    <6.MAINTENANCE> 6.4 Inspection and maintenance of limited service-life components The analyzer uses limited-life components. The recommended replacement periods are listed in the below table. Limited service-life components are those which wear out or for which failure is presumed within five years under normal operating or storage conditions. Components with more than five years of service life are the exception. The following table only involves the recommended periods for conducting preventive maintenance for limited service-life components;...
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  • Page 112: Trouble Shooting

    <7.TROUBLE SHOOTING> 7. TROUBLE SHOOTING 7.1 Error message If errors occur, the following contents are displayed. Error display Error contents Probable causes Error No.1 Motor rotation detection signal faulty • Motor rotation is faulty or stopped. • Motor rotation detector circuit is faulty. Note) Sector motor is a consumption part.
  • Page 113 <7. TROUBLE SHOOTING> Error No. 5 and No. 7 • Pressing delete the error display. Calibrated forcedly Calibration is continued. Unless another calibration 9 0 8 0-25 error occurs, calibration is carried out to the end, the 1 3 6 Measurement screen returns.

  • Page 114: Troubleshooting

    <7.TROUBLE SHOOTING> 7.2 Troubleshooting The following table shows how to remedy other troubles, such as faulty readings. Symptom Checking Item Remedy, etc. Zero calibration fails. • Check if the zero gas is supplied to the • Locate and check gas leaking points, Error No.
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  • Page 116 Infrared Gas Analyzer Parts List 1, 2 Item Parts No. Qty. Description K9218SB Fuse (Time Lag Fuse) K9358QL Fuse holder CMPL 11G02N01-01E All Rights Reserved, Copyright © 2002, Yokogawa Electric Corporation. Subject to change without notice. 2nd Edition : Aug. 2006 (YK)
  • Page 117 Pipe Cell Block Cell Item Parts No. Qty. Description K9358SD O-ring K9358SQ O-ring (Out-side) K9358SR O-ring (Out-side) CMPL 11G02N01-01E CMPL 11G02M01-01E 2nd Edition : Aug. 2006 (YK)

  • Page 118: Revision Information

    Revision Information Title: Model IR400 Infrared Gas Analyzer Manual No.: IM 11G02N01-01E Edition Date Remark (s) 7th May. 2018 Deleted IR200 Removed the section for ZX8D(2-19 to 2-20) 6th Apr. 2018 Style change from Style 3 to 4. p.1-2, 1-3, 2-6 to 2-8, 2-10, 2-13, 3-2 to 3-5, 3-10, 4-2, 6-2, 6-4, 6-6, 6-7 EMC, RoHS p.2-2, 2-15, 2-20, 2-21...
  • Page 119 “Standard Requirements for Sample Gas”: Changed description 9.2 “Model and Suffix codes”: Changed table partly; “Measurable component and range 2 availability check table 2 “: (4); “Double-component analyzer”: Changed table partly 1st Oct. 2002 Newly published Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN http://www.yokogawa.com/ IM 11G02N01-01E...

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