Related Manuals for Wessex CMT150
Summary of Contents for Wessex CMT150
- Page 1 Operation Manual and Parts Book Wessex CMT150/180/210 Finishing Mowers Product Code: L2071-GB Issue April 2022...
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Page 3: Table Of Contents
Welcome to your new Wessex Product ........ -
Page 4: Welcome To Your New Wessex Product
WELCOME TO YOUR NEW WESSEX PRODUCT Thank you for purchasing a Wessex product. As a Wessex customer, you now number among the most important people of our business and we will endeavour to give you the best service available through our dealer network. -
Page 5: Safety Decals
SAFETY DECALS GB Read operating manual before use. Lire attentivement la notice avant la mise en service de l‘appareil Betriebsanlage vor Gebrauch aufmerksam lessen. GB Disengage the PTO, turn off the tractor engine, remove the key and ensure that all rotating parts have stopped before approaching the implement. - Page 6 SAFETY DECALS GB Before engaging the tractor PTO, check that RPM and direction of rotation are those prescribed for implement. Avant d'embrayer la prise de force, assurez-vous que le régime de prise de force sélectionné au tracteur est conforme au régime de prise de force Vor Einschalten der Zapfwelle sicherstellen, daß...
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Page 7: Important Safety Warnings
IMPORTANT SAFETY WARNINGS Wessex machines are guarded for your protection, but you must always observe certain elementary precautions. Machines are potentially dangerous and should be used with the greatest respect and ALL OPERATORS MUST read this manual and be are aware of all safety precautions. -
Page 8: Warranty
WARRANTY Your Wessex product or equipment is warranted free from defect in workmanship or manufacture for one year from date of purchase. Any parts which appear to us to be defective, either in material or workmanship shall be replaced or repaired at no cost to the purchaser, subject to the... -
Page 9: Main Parts Description
MAIN PARTS DESCRIPTION Mower Deck 12. Blade Top Hitch Support 13. Transmission Belt Top Hitch Arm 14. Belt Cover Top Hitch Link 15. Belt Tensioner Screw Lower Hitch Pin 16. Wheel Arm Upper Hitch Pin 17. Swivel Wheel PTO Shield 18. -
Page 10: Set Up / Connecting To The Tractor
SET UP The mower is delivered equipped with a driveshaft and related operating manual. When the machine is delivered, check that there is no damage to the mower or driveshaft. In case of damage or missing parts immediately notify the Manufacturer or your Dealer. Because of its size, the mower could be delivered with some parts disassembled. -
Page 11: Connecting To The Tractor / Driveline Installation
CONNECTING TO THE TRACTOR - Continued • Set the tractor's parking brake, stop engine, remove the ignition key and get off the tractor. • Connect the lifting arms of the tractor to the lower hitches of the mower, through the use of the pins and relative safety linch pins. -
Page 12: Driveline Length Check
DRIVELINE LENGTH CHECK Before operating the mower, ensure that the size of driveshaft is adequate. The driveshaft sup- plied with the machine has a standard length, therefore it may need an adjustment of the length, depending on the tractor which the mower is connected to. The length of the driveshaft must be such to:- •... -
Page 13: Tractor-Mower Stability
TRACTOR-MOWER STABILITY Before connecting the machine to the tractor it is required to check the stability of the tractor- machine system. In order to determine the correct ballast to apply to the front of the tractor, to ensure adequate distribution of the weight on the axles when the implement is in lifted position (e.g. -
Page 14: Operating / Start Up And Reusing
OPERATING Before operating the mower, make sure you have read and understood the operating manuals of the mower, tractor and PTO shaft, and followed what is described in the section "Set Up". DANGER During operation, adjustment, maintenance, repairing or transportation of the machine, the operator must always use appropriate Personal Protective Equipment (PPE). - Page 15 START UP AND REUSING - Continued Once all the checks above have been done, start tractor and mower as follows:- • Start engine tractor and engage the tractor PTO at low rpm, making sure that the mower is in the down position and resting on the ground, then increase speed engine until to 540 rpm. •...
- Page 16 OPERATING INSTRUCTIONS - Continued to work up the slope. If this is not possible avoid hoeing along the contours of the hill and hoe up and down the slope to avoid a terracing effect. • Enter new areas carefully. Cut grass higher at first, allowing mower to clear hidden objects. •...
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Page 17: Adjustments
ADJUSTMENTS WARNING All adjustment operations must be performed with the tractor engine off, the PTO disengaged, the mower lowered to the ground or on security stands, the parking brake set and the ignition key off. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures. - Page 18 WHEEL ARM ADJUSTMENT The front wheel arms of the CMT mowers can be set in two different configurations:- • Inner position (see picture below - right side), that allows the outside edge of the mower to be used for trimming under shrubs or fences; •...
- Page 19 LOWER HITCH ADJUSTMENT The lower hitch of the CMT mower can be set in two different configurations:- • Fixed position (see picture below - right side). • Floating position (see picture below - left side), that allows the mower to float and follow contours over hilly and uneven terrain.
- Page 20 UPPER HITCH ADJUSTMENT The upper hitch of the CMT mower can be set in two different configurations:- • Fixed position (see picture below - left side). • Floating position (see picture below - right side), that allows the mower to float and follow contour over hilly and uneven terrain.
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Page 21: Stopping And Disconnection / Transport
STOPPING AND DISCONNECTION To stop the mower at the end of a working session:- • Bring the tractor on a dry and level surface. • Stop the tractor and place the transmission in park or neutral. • Reduce the engine speed, then disengage the PTO. •... -
Page 22: Transport / Maintenance
TRANSPORT During transportation: • Always use caution and select a safe ground speed that is appropriate for the terrain. Reduce speed when under adverse surface conditions, turning, or on inclines. Take care that the implement does not strike obstacles such as trees, fences or buildings. •... -
Page 23: Belt Tensioning
BELT TENSIONING Applying the right tension on the belts drive system is crucial to have a correct functioning of the mower. Excessive tension on the belts may lead to premature failure of belts and drive components, and may also lead to a safety hazard to the operator or bystanders. Insufficient tension on the belts may lead to their premature failure due to excessive slipping. -
Page 24: Belt Replacement
BELTS REPLACEMENT Belt replacement is required if belts are stretched or damaged to the point that the proper tension cannot be obtained. To replace belts do the following (see picture above):- • Remove belt covers (A). Clean foreign material from the mower deck and belt area. •... -
Page 25: Blade Replacement
BLADES REPLACEMENT Proper blade maintenance is crucial to allow the mower to work properly, and to assure a precision cut with lower HP requirements and reduction of tractor fuel consumption. Frequently check the blades through visual inspection to see if they are bent, deformed or split. Blades must be kept sharp, at their original length and shape. -
Page 26: Blade Sharpening
BLADE SHARPENING Worn or nicked blades, if not damaged, can be sharpened in order to restore the high quality of cutting, lower the HP requirements and reduce tractor fuel consumption. To sharpen blades do the following:- • Remove blade according to instructions described into section Blades replacement. •... -
Page 27: Lubrication
GEARBOX LUBRICATION Lubricant: SAE EP 140 gear oil (or equivalent). Check the oil level every 50 hours, making sure that the mark left from the oil on the dipstick of the breather plug (A) is located between the two reference marks (minimum and maximum). If the mark is below the minimum, fill up to the correct level. - Page 28 SPINDLE SHAFTS LUBRICATION Lubricant: SAE MULTI – PURPOSE lithium -type grease (or equivalent). The blades spindles shafts are supported by two bearings that require regular lubrication. Grease fittings points (A) are placed on the top of the three spindle shafts, protected by special rubber caps (see picture below).
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Page 29: Driveshaft Maintenance / Storage / Scrapping
DRIVESHAFT MAINTENANCE Lubricant: SAE multi-purpose lithium-type grease Grease crosses, sliding parts of protective shielding and driveshaft transmission tubes (see picture below) every 8 working hours. IMPORTANT For details about maintenance and lubrication of the driveshaft, refer to the user manual of the driveshaft Manufacturer. -
Page 30: Troubleshooting
TROUBLESHOOTING FAULT CAUSE REMEDY Excessive vibration 1. Breakage or excessive wear Replace the worn or cracked blades of blades 2. Spindle shaft bearings worn Replace bearings Uneven cutting 1. Blades assembled Check spindle assembly and re-store incorrectly on spindle shafts correct position of the parts (blade spacer and washer) 2. - Page 31 TROUBLESHOOTING REMEDY FAULT CAUSE Belt squealing 1. Belts slipping Tighten belts Gearbox overheating 1. Low oil level Add oil Oil leaking from gearbox 1. Gearbox overfilled Drain to proper level 2. Damaged breather plug Replace breather plug 3. Damaged seals Replace seals Rear discharge area 1.
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Page 32: Cutting Blades / Winter Storage
CUTTING BLADES / WINTER STORAGE Inspect the Cutting blades regularly. Badly worn or broken blades will unbalance rotors causing vibration. Do not use with unbalanced rotors. Always replace blades on both ends of bars to avoid imbalance. Always lift machine and prop the machine up with axle stands. Never get underneath an unsupported machine. -
Page 33: Torque Values / Specifications
TORQUE VALUES / SPECIFICATIONS 8.8 GRADE 10.9 GRADE BOLT SIZE (METRIC) Ft Ib Ft Ib SPECIFICATIONS Wessex CMT Finishing Mowers Model: CMT150 CMT180 CMT210 Overall Dimensions: 163 x 147 75cm 192x152 x75cm 225 x 173 x 75cm Cutting Width: 152cm... -
Page 34: Parts Illustration And List - Cmt Mainframe
PARTS ILLUSTRATION - CMT MAINFRAME... - Page 35 PARTS LIST - CMT MAINFRAME Item CMT150 CMT180 CMT210 Description Part No. Part No. Part No. F-XNN212 F-XNN212 F-XNN212 Nylock Nut F-XNN210 F-XNN210 F-XNN210 Nylock Nut F-XNM210 F-XNM210 F-XNM210 Hex Nut F-XSM0820 F-XSM0820 F-XSM0820 Hex Bolt F-XWF208 F-XWF208 F-XWF208 Plain Washer...
- Page 36 PARTS ILLUSTRATION - CMT MAINFRAME...
- Page 37 PARTS LIST - CMT MAINFRAME Item CMT150 CMT180 CMT210 Description Part No. Part No. Part No. SS-33155 SS-33155 SS-33155 Spindle Assembly SS-33052 SS-33111 SS-33110 Belt WX-0547 WX-0547 WX-0547 Parallel Key SS-33177 SS-33178 SS-33175 Blade for Mower SS-33059 SS-33059 SS-33002 Single Row Pulley...
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Page 38: Parts Illustration And List - Gearbox Assembly
PARTS ILLUSTRATION - GEARBOX ASSEMBLY... - Page 39 PARTS LIST - GEARBOX ASSEMBLY Item CMT150 CMT180 CRX210 Description Part No. Part No. Part No. SS-1001 SS-1001 SS-1001 Oil Seal SS-1002 SS-1002 SS-1002 Circlip Internal - 72mm SS-1003 SS-1003 SS-1003 Bearing SS-1130 SS-1130 SS-1130 Circlip Internal - 80mm SS-8027...
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Page 40: Parts Illustration And List - Spindle Assembly
PARTS ILLUSTRATION - SPINDLE ASSEMBLY [CMT-210]... - Page 41 PARTS LIST - SPINDLE ASSEMBLY Item CMT150 CMT180 CMT210 Description Part No. Part No. Part No. SS-12210 SS-12210 SS-12210 Bearing SS-33038 SS-33038 SS-33038 Spindle Housing SS-33040 SS-33040 SS-33040 Spacer Washer SS-33041 SS-33041 SS-33041 Dust Protection Cover SS-33042 SS-33042 Bushing, Blade Tightening...
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Page 42: Parts Illustration And List - Wheel Assembly
PARTS ILLUSTRATION - WHEEL ASSEMBLY... - Page 43 PARTS LIST - WHEEL ASSEMBLY Item CMT150 CMT180 CMT210 Description Part No. Part No. Part No. WX-0227 WX-0227 WX-0227 Linch Pin - Small SS-33073 SS-33073 SS-33073 Spacer - 6mm SS-33074 SS-33074 SS-33074 Spacer - 12.5mm SS-33075 SS-33075 SS-33075 Spacer - 25mm...
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Page 44: Parts Illustration And List - 3 Point Attachement
PARTS ILLUSTRATION - 3 POINT ATTACHMENT KIT... - Page 45 PARTS LIST - 3 POINT ATTACHMENT KIT Item CMT150 CMT180 CMT210 Description Part No. Part No. Part No. SS-33025 SS-33025 SS-33025 Connection Plate - Front SS-33026 SS-33026 SS-33026 Connection Plate - Rear SS-33035 SS-33035 SS-33035 Welded Yoke - Lower Hitch...
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Page 46: Parts Illustrationa And List -Mulching Kit
PTO SHAFT OPERATION AND MAINTENANCE IMPORTANT! P.T.O. drive shafts must only be used for their intended purpose. P.T.O. drive shafts are designed for specific machine types and power requirements. They must not be replaced by other models. Ensure that the P.T.O. drive shaft is securely connected. Only use a completely protected drive system: P.T.O. - Page 47 PTO SHAFT OPERATION AND MAINTENANCE LENGTH ADJUSTMENT To adjust the length, hold the half-shafts next to each other in the shortest working position and mark them. Shorten inner and outer guard tubes equally. Shorten inner and outer sliding profiles by the same length as the guard tubes.
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Page 48: Safety Training Induction
SAFETY TRAINING INDUCTION The undersigned personnel have been trained in the safe use of this Wessex machine and have understood the contents of the Operator’s Manual. OPERATOR INSTRUCTOR/TRAINER Date Name Signature Name Signature... -
Page 49: Daily Inspection Record
DAILY INSPECTION RECORD OPERATOR’S DATE OF HOURS NAME INSPECTION... -
Page 50: Notes
NOTES... - Page 51 CMT150 / 180 / 210 FINISHING MOWER I hereby declare that the machine satisfies the basic health and safety requirements established by European Directive 2006/42/EC. Harmonized standards used: EN ISO 12100:2010, EN ISO 4254-1:2009,EN ISO 4254-12:2009, EN ISO 13857:2008 Other technical standard used:...
- Page 52 Wessex International Charlton House, Caxton Close, East Portway Industrial Estate, Andover Hampshire. SP10 3QN Telephone: 01264 345870 e-mail: sales@wessexintl.com www.wessexintl.com...
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