Wessex FLC125 Operations Manual And Parts Book

Country flail mower

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Operation Manual and Parts Book
Country FLC110, FLC125 & FLC140 Flail Mower
Product Code: L2044
GB
Issue September 2012

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Summary of Contents for Wessex FLC125

  • Page 1 Operation Manual and Parts Book Country FLC110, FLC125 & FLC140 Flail Mower Product Code: L2044 Issue September 2012...
  • Page 3: Table Of Contents

    Welcome to your new Wessex Product ........
  • Page 4: Welcome To Your New Wessex Product

    WELCOME TO YOUR NEW WESSEX PRODUCT Thank you for purchasing a Wessex product. As a Wessex customer, you now number among the most important people of our business and we will endeavour to give you the best service available through our dealer network.
  • Page 5: Safety Decals

    SAFETY DECALS GB ATTENTION Description of pictograms. ATTENTION Description des pictogrames. VORSICH Beschreigung der piktogramme. GB Read Operating manual before use. Lisez Manual D’Opéreration avant l’utilisation. Vor der Benutzung, Betriebshandbuch lesen. GB Do not use without pto shaft guard. Ne pas utiliser sans de dispositif de sûreté de l’abre (arbre d’entraînement). Nicht benutzen ohne p.t.o.
  • Page 6: Important Safety Warnings

    IMPORTANT SAFETY WARNINGS Wessex machines are guarded for your protection, but you must always observe certain elementary precautions. Machines are potentially dangerous and should be used with the greatest respect and ALL OPERATORS MUST read this manual and be are aware of all safety precautions.
  • Page 7: Warranty

    WARRANTY Your Wessex product or equipment is warranted free from defect in workmanship or manufacture for one year from date of purchase. Any parts which appear to us to be defective, either in material or workmanship shall be replaced or repaired at...
  • Page 8: Linking Up To The Tractor

    - supplied with quick hitch connectors - to the hydraulic outlet of the tractor. Check the connection stability and familiarise yourself with the controls. USING YOUR WESSEX MOWER 1. Having linked you mower up to the tractor and connected up the P.T.O. shaft, ensure that the mower is not too heavy for the tractor, if so you may need to fit front weights to the tractor.
  • Page 9: Working Height Adjustment

    ADJUSTMENTS WORKING HEIGHT ADJUSTMENT The machine’s working height is determined by the vertical position of the rear roller. By lifting the roller, the blades get closer to the soil, whereas by lowering it you achieve a longer cut. After adjusting the working height, make sure that the cutters do not hit the ground: A direct contact with the ground would cause excessive wear.
  • Page 10: Side Shift Adjustment

    SIDE SHIFT ADJUSTMENT Country FLC Flail Mowers are provided with side shift, both manual (picture 3) and hydraulic (picture 4). To adjust side shift on the machines provided with manual shift (picture 3). Unscrew and remove bolt A. Move the A Frame to one of the permitted positions. Replace bolt A and tighten the nut.
  • Page 11: Belt Tensioner Adjustment

    BELT TENSIONER ADJUSTMENT To adjust the drive belts tensioner, proceed as follows (picture 5). Unscrew nut B. Tighten pin A to tension the belts with roller C. Once the belts are adjusted, tighten nut B. The belts are stretched properly when applying a force of about 10kg on the tension side of the belts they are deflected by about 10mm.
  • Page 12: Routine Maintenance

    ROUTINE MAINTENANCE FIRST CHECK Check the correct tension of the driving belt. Check that all bolts and nuts are tightened strongly. After the first 50 hours of work change oil in the gearbox unit (Oil Type: 80W90) EVERY 8 HOURS OF WORK Grease the shaft support (driveline side) through the lubricating nipple A (picture 6).
  • Page 13: Cutter Check

    If replacing operations are carried out with the machine lifted up, do not rely only on the hydraulics of the machine: It is recommended to place mechanic props or trestle supports between the machine and the ground, thus preventing the head from suddenly and dangerously falling down. For any replacement parts please contact the nearest Wessex authorised dealer.
  • Page 14: Drive Belts Replacement

    DRIVE BELTS REPLACEMENT To replace the belts proceed as follows (picture 9) Remove roller C by unfastening its tensioning spring, unscrewing nut B and holding pin A with a spanner. Remove the damaged belt(s). Position the new belt(s). Proceed in reversed order to reassemble the tensioning roller, by properly adjusting the tension of the belts (see section ‘Belt Tensioner Adjustment, page 9).
  • Page 15: Troubleshooting

    Check or change engine oil depending on hours of use. SPARE PARTS Spare parts for your Wessex Mower can be obtained through our extensive dealer network. For details of your nearest supplier or for technical information, please email parts@wessexintl.co.uk or telephone 01264 345870.
  • Page 16: Parts Illustration - Mainframe Assembly

    98 96 95 94 40 64 88 89 90 81 91 92 81 79 11 1 100 101 102 103 104 105...
  • Page 17: Parts List - Mainframe Assembly

    SCA-3614000012 Washer SCA-4532393 Spacer SCA-6363055 Self-Locking Units SCA-5645266 Driving Pulley SCA-5645264 Driving Pulley SCA-3011108060 Bolt SCA-5005373 Main Frame FLC110 SCA-5005374 Main Frame FLC125 SCA-5005375 Main Frame FLC140 SCA-5205202 SCA-4211510 Spring SCA-6320032 Circlip SCA-6710950 Belt SCA-6710800 Belt SCA-5005286 Belt Cover SCA-5005285...
  • Page 18: Parts Illustration - Mainframe Assembly

    98 96 95 94 40 64 88 89 90 81 91 92 81 79 11 1 100 101 102 103 104 105...
  • Page 19: Parts List - Mainframe Assembly

    SCA-5645264 Driving Pulley SCA-5005230 Support SCA-5005281 Support SCA-20300030 Bearing SCA-2226306 Bearing SCA-5005277 Roller - FLC110 SCA-5005278 Roller - FLC125 SCA-5005279 Roller - FLC140 SCA-5855251 Scraper - FLC110 SCA-5855252 Scraper - FLC125 SCA-5855253 Scraper - FLC140 SCA-5005282 Support SCA-3021108020 Bolt SCA-3021111020...
  • Page 20: Parts Illustration - Mainframe Assembly

    98 96 95 94 40 64 88 89 90 81 91 92 81 79 11 1 100 101 102 103 104 105...
  • Page 21: Parts List - Mainframe Assembly

    PARTS LIST - FLC MAINFRAME ASSEMBLY - PLATE 1 Item No. Part No. Description Qty. SCA-5235201 Rod - FLC110 SCA-5235202 Rod - FLC125 SCA-5235203 Rod - FLC140 SCA-6340550 Split Pin SCA-3251110025 Stud SCA-3614000020 Washer SCA-6204080 Oil Seal SCA-6310080 Internal Circlip...
  • Page 22: Pto Shaft Operation And Maintenance

    PTO SHAFT OPERATION AND MAINTENANCE IMPORTANT! PTO drive shafts must only be used for their intended purpose. PTO drive shafts are designed for specific machine types and power requirements. They must not be replaced by other models. Ensure that the PTO drive shaft is securely connected. Only use a completely protected drive system: PTO drive shaft with complete guard and complementary guard on tractor and implement.
  • Page 23 PTO SHAFT OPERATION AND MAINTENANCE LENGTH ADJUSTMENT To adjust the length, hold the half-shafts next to each other in the shortest working position and mark them. Shorten inner and outer guard tubes equally. Shorten inner and outer sliding profiles by the same length as the guard tubes.
  • Page 24: Safety Training Induction

    SAFETY TRAINING INDUCTION The undersigned personnel have been trained in the safe use of this Wessex machine and have understood the contents of the Operator’s Manual. OPERATOR INSTRUCTOR/TRAINER Date Name Signature Name Signature...
  • Page 25: Daily Inspection Record

    Rotor, remove tangled objects Inspect condition of Blades All bolts and nuts, re-tighten if req’d. Grease Rotor Bearings Check Gearbox Oil Level Inspect condition of Belts Inspect tension of Belts...
  • Page 26: Notes

    NOTES...
  • Page 27: Ce Certificate

    FLC110, FLC125, FLC140 FLAIL MOWER September 2012...
  • Page 28 Wessex International Charlton House, Caxton Close, East Portway Industrial Estate, Andover Hampshire. SP10 3QN Telephone: 01264 345870 Fax 01264 345880 e-mail: sales@wessexintl.com www.wessexintl.com...

This manual is also suitable for:

Flc110Flc140

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