Falcon G3425 Installation And Servicing Instruction

Chargrills

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G3425, G3625, G3925,
G31225 and G31525 Chargrills
INSTALLATION and SERVICING
INSTRUCTIONS
The appliance must be installed and serviced by a qualified person as stipulated by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to:
Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
These appliances have been UKCA/CE-marked based on compliance with the Gas Appliance
Regulations/Product Safety and Metrology Regulations for the Countries, Gas Types and Pressures as
stated on the data plate.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE
:
EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference
during servicing. Further to this, The Users Instructions should be handed over to the User, having had a
demonstration of the operation and cleaning of the Appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES
MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to
ensure correct operation, it is functioning as intended, and safe to use. We recommend servicing in
accordance with SFG20 Maintenance Schedules and as a minimum, after 2,500 hours of use, or annually,
whichever comes
first and
may then be made at agreed intervals to carry out adjustments and repairs.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licensed waste handler.
Units are designed to be dismantled easily and recycling
of all material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
Phone: 01786 455200
that a maintenance contract be arranged with an appointed service contact. Visits
Detailed recommendations are contained in
Institute of Gas Engineers published documents:
IGE/UP1, IGE/UP/2
BS6173 and BS5440
T100766 Ref. 10

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Summary of Contents for Falcon G3425

  • Page 1 G3425, G3625, G3925, G31225 and G31525 Chargrills INSTALLATION and SERVICING INSTRUCTIONS The appliance must be installed and serviced by a qualified person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
  • Page 2: Section 1 - Installation

    SITING The unit may be installed on a non combustible table, counter top or purpose designed floor stand, available from Falcon. The unit must be installed on a firm, level surface in a well lit, suitably ventilated position. Appliances with castors must be installed in such a manner that takes into account manipulation and the restrictions on site.
  • Page 3 Adjustment pressure at test point on gas tap manifold should be 15mbar. (13.5mbar for G3625). 1.5.1 Burner Injector Sizes - Natural Gas I (in mm) (20) Model/ No. of burners G3425 Chargrill Ø3.0 G3625 Chargrill Ø2.5 Ø2.4 G3925 Chargrill Ø2.6 Ø2.6...
  • Page 4: Supply Pressure

    1.61 Reduced Heat Inputs (Natural I (20) Burner Position Left to Right Model (kW) (kW) (kW) (kW) (kW) G3425 7.56 G3625 5.62 5.11 6.19 G3925 6.19 6.19 5.11 5.62 G31225 6.19 6.19 G31525 6.19 5.11 4.68 5.11 5.11 1.61 Reduced Heat Inputs...
  • Page 5: Section 2 - Assembly And Commissioning

    Flame cones shall be stable and display good burner cross-lighting on both LOW and HIGH settings. There should be no yellow tipping or flame lift. Burner aeration has been set by Falcon and should not be altered unless absolutely necessary. 2.3.3...
  • Page 6: Section 3 - Servicing And Conversion

    2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu. IMPORTANT: TURN OFF GAS AT ISOLATING COCK and remove branding irons and radiants Before carrying out any inspection, servicing or exchange of components.
  • Page 7 BURNERS 3.3.1 Main Burner To access burners, lift away branding bars and remove cast radiants. Burners should be cleaned periodically to maintain maximum performance. Remove burner by raising rear slightly, and push back to clear injector. Clean burner with a damp cloth. Burner ports should be cleared with a suitable metal broach. Shake debris clear or blow it away with compressed air.
  • Page 8: Section 4 - Spares

    3.6.1 T a p L u b r i c a t i n g a n d C l e a n i n g . To clean and lubricate a tap, proceed as follows:- Plugs and bodies are machined in pairs and parts are not interchangeable. Always clean one tap at a time.

This manual is also suitable for:

G3625G31225G31525

Table of Contents