Behncke EWT-80-40 Installation Instructions Manual

Electric heat exchanger
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Installation Instruction
EWT-80-40/-41
EWT-80-70/-71
Your BEHNCKE -Specialist Dealer:
Dok-ID:04/2021

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Summary of Contents for Behncke EWT-80-40

  • Page 1 Installation Instruction EWT-80-40/-41 EWT-80-70/-71 Your BEHNCKE -Specialist Dealer: Dok-ID:04/2021...
  • Page 2 BEHNCKE GmbH Bayern: Michael-Haslbeck Straße 13 D-85640 Putzbrunn Fon: +49 (0)89 / 45 69 17-0 Fax: +49 (0)89 / 45 69 17-61 Sachsen-Anhalt: Stötterlinger Straße 36 a D-38835 Bühne Fon: +49 (0)39421 / 796-0 Fax: +49 (0)39421 / 796-30 E-Mail: info@behncke.com...
  • Page 3: Table Of Contents

    Electric Heat Exchanger / Table of contents Inhaltsverzeichnis Safety Risks When Handling Electric Heat Exchanger Safety Instructions and Information Intended Use Sources of Danger Safety Measures on the Installation Site Safety Equipment Technical Data EWT 80-40 – Sleeve for Tube and Thread 1 1/2” EWT 80-41 –...
  • Page 4: Safety

    Electric Heat Exchanger / Safety Safety 1.1 Risks When Handling Electric Heat Exchanger The electric heat exchanger has been built on the basis of state-of-the-art technology and the approved safety-technical guidelines. Nevertheless, risks might occur during use such as – violation of operator or –...
  • Page 5: Intended Use

    The electric heat exchanger is exclusively designed for heating bathwater with activated recirculating or filter pump. Any other mode of application is not regarded as intended use. The manufacturer Behncke ® GmbH is not liable for any resulting damage. Other uses are only possible upon agreement with and approval by the manufacturer.
  • Page 6: Sources Of Danger

    Electric Heat Exchanger / Safety 1.4 Sources of Danger TAKE CARE The electric heat exchanger can be damaged. If the maximum operational pressure of 300 kPa (3.0 bar) is exceeded, the electric heat exchanger might develop leaks. TAKE CARE There is a risk of burns. The connections and the electric heat exchanger might reach temperatures of up to 100°...
  • Page 7: Safety Equipment

    – with a contactor of up to 12 kW. If no contactor has been installed by the factory, an external protection for switching the heating element is necessary (e. g. Behncke control for EWT 80-xx). Switchbox with contactor: 3–12 kW Article No.
  • Page 8: Technical Data

    Electric Heat Exchanger / Technical Data Technical Data We reserve the right to make changes or special designs. 2.1 EWT 80-40 – Sleeve for Tube and Thread 1 1/2” Temperature Power Supply Voltage Article Selection Article No. [kw] [Volt] [C°] EWT 80-40 0 - 40 304 501 50...
  • Page 9: Ewt 80-71 - Pvc Glued/Screwed Connection With Flow Switch

    Electric Heat Exchanger / Set-up/Installation 2.4 EWT 80-71 – PVC Glued/Screwed Connection with flow switch Temperature Power Supply Voltage Article Selection Article No. [kw] [Volt] [C°] EWT 80-71 0 - 40 304 401 57 EWT 80-71 0 - 40 304 403 07 EWT 80-71 0 - 40 304 406 07...
  • Page 10: Set-Up And Installation Dimensions

    Electric Heat Exchanger / Set-up/Installation 3.2 Set-up and Installation Dimensions EWT 80-40 Power Article [kw] [mm] [mm] [Ø Zoll] EWT 80-40 1 1/2 EWT 80-40 1 1/2 EWT 80-40 1 1/2 EWT 80-40 1 1/2 EWT 80-40 1 1/2 EWT 80-40 1 1/2 EWT 80-40 1 1/2...
  • Page 11 Electric Heat Exchanger / Set-up/Installation EWT 80-41 Power Article [kw] [mm] [mm] [Ø Zoll] EWT 80-41 1 1/2 EWT 80-41 1 1/2 EWT 80-41 1 1/2 EWT 80-41 1 1/2 EWT 80-41 1 1/2 EWT 80-41 1 1/2 EWT 80-41 1 1/2 Sleeve for turbe and thread...
  • Page 12 Electric Heat Exchanger / Set-up/Installation EWT 80-70 Power Article [kw] [mm] [mm] EWT 80-70 EWT 80-70 EWT 80-70 EWT 80-70 EWT 80-70 EWT 80-70 EWT 80-70 Sleeve for turbe and thread...
  • Page 13 Electric Heat Exchanger / Set-up/Installation EWT 80-71 Power Article [kw] [mm] [mm] EWT 80-71 EWT 80-71 EWT 80-71 EWT 80-71 EWT 80-71 EWT 80-71 EWT 80-71 Sleeve for turbe and thread...
  • Page 14: Set-Up

    When installed either 0,5 m above or below the water-level the manometric safety switch (low-water safety device) loses its effectiveness. In this event, instead of a manometric switch, it is absolutely necessary to fit a Behncke ® flow switch (see EWT 80-41/-71).
  • Page 15: Water Connection

    Electric Heat Exchanger / Set-up/Installation 3.5 Water Connection 3.5.1 Installation Layout above the Water Level Figure: horizontal installation (EWT 80-40/-70) Figure: horizontal installation (EWT 80-41/-71) Figure: vertical installation (EWT 80-40/-70)
  • Page 16: Installation Layout Under The Water Level

    Electric Heat Exchanger / Set-up/Installation 3.5.2 Installation Layout under the Water Level Figure: horizontal installation EWT 80-40/-70 Figure: horizontal installation EWT 80-41/-71 Figure: vertical installation EWT 80-40/-70...
  • Page 17: Connecting The Electric Heat Exchanger To The Water Cycle Of A Filter System

    Electric Heat Exchanger / Set-up/Installation 3.5.3 Connecting the Electric Heat Exchanger to the Water Cycle of a Filter System Install the electric heat exchanger in the pressure line (to the basin) after pump and filter. The EWT 80-40/-41 is integrated into the water cycle via interior threads or tube connections with tube clips. The EWT 80-70/-71 is integrated into the water cycle with PVC glued/screwed connections.
  • Page 18: Electrical Connections

    – with a contactor up to 12 kW. If no contactor has been installed by the factory, an external protection for switching the heating element is necessary (e. g. Behncke control for EWT 80-xx). IMPORTANT It should be ensured that the electric heat exchanger can only be switched on if the water throughput is ensured.
  • Page 19: Functional Course

    Electric Heat Exchanger / Functional Course Functional Course In the electric heat exchanger, heat is transferred to the bathwater through the heatingelement. The thermostat regulates the water temperature in accordance with the adjusted value, range from 0 to 40°C. EWT 80-40/-70: If the required operating overpressure falls to below 6 kPa (0.06 bar) due to insufficient water throughput, the safety pressure limiter switches off the electric heat exchanger.
  • Page 20: Hibernation Of The Ewt In Frost-Proof Rooms

    Electric Heat Exchanger / Troubleshooting 6.1 Hibernation of the EWT in Frost-proof Rooms TAKE CARE Intervention in technical systems by unqualified persons might lead to injury or damage. For hibernation in frost-proof rooms, the electric heat exchanger must be completely filled with water or be completely drained. 6.2 Hibernation of the EWT in Non Frost-proof Rooms TAKE CARE Expert hibernation without frost damage is possible if the following steps are...
  • Page 21: Circuit Diagram

    Electric Heat Exchanger / Circuit Diagram Circuit Diagram...
  • Page 22: Switchbox For Ewt

    Electric Heat Exchanger / Circuit Diagram 8.1 Switchbox for EWT 80-41/-71...
  • Page 23: Explosion Drawings And Piece Lists

    Electric Heat Exchanger / Explosion Drawings and Piece Lists Explosion Drawings and Piece Lists 9.1 EWT 80-40...
  • Page 24: Ewt

    Electric Heat Exchanger / Explosion Drawings and Piece Lists 9.2 EWT 80-41...
  • Page 25: Ewt

    Electric Heat Exchanger / Explosion Drawings and Piece Lists 9.3 EWT 80-70...
  • Page 26: Ewt

    Electric Heat Exchanger / Explosion Drawings and Piece Lists 9.4 EWT 80-71...
  • Page 27: Piece List

    Electric Heat Exchanger / Explosion Drawings and Piece Lists 9.5 Piece List Pos. Piece Designation Item No. Housing, stainless steel 1.4571 Housing, plastic Heating element, Incoloy 825 – 1,5/3/6/9/12/15/18 kW 304 024 01/02/03/04/05/06/07 O ring 44 x 4 NBR 75 Shore PVC cap lower part PVC cap upper part Fastening ring, stainless steel...
  • Page 28: Eg-Declaration Of Conformity

    EU guidelines Low voltage Norm 2006/95/EG EMV- (electromagnetic compatibility) Norm 2004/108/EG Product: Electric heat exchanger Manufacturer: BEHNCKE® GmbH Type : EWT 80-40/-41, 80-70/-71 Maschine No.: Year of construction: The Declaration of Conformity was developed, designed and produced, in accordance with the above-mentioned guidelines, by BEHNCKE®...

This manual is also suitable for:

Ewt-80-41Ewt-80-70Ewt-80-71

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