InterTest SeeUV VIBES EM18076 Instruction Manual

Shaft & coupler inspection system (scis)
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SeeUV® VIBES® Shaft & Coupler Inspection System (SCIS)
Instruction & Admin Manual
EM18076 SeeUV
Pole Cam HD Sys. w/ Motorized H & V
®
EM13068 Fixture for Coupler + Shaft GTF1100

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Summary of Contents for InterTest SeeUV VIBES EM18076

  • Page 1 SeeUV® VIBES® Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual EM18076 SeeUV Pole Cam HD Sys. w/ Motorized H & V ® EM13068 Fixture for Coupler + Shaft GTF1100...
  • Page 2: Table Of Contents

    Pole Cam Cart System Controller ..................... 26 Insertion Encoder Operation ....................... 28 Camera Control Unit Menu Structure ....................29 Page 2 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 3 Returns for Repair or Service ......................41 Return Evaluation Procedure ......................41 Parts and Accessories .......................... 42 NOTES: ..............................43 Page 3 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 4: Contact Information

    Congratulations on your investment in the SeeUV Shaft & Coupler Inspection System (SCIS), ® InterTest’s one-inch diameter ultraviolet and white light visual inspection and bore examination system (VIBES ). This system combines a high-definition color camera with mechanical, robust, and ®...
  • Page 5: Cautions And Sarnings

    Operational, General Safety Considerations and Precautions Always observe the guidelines and precautions that follow. There are no user-serviceable parts inside the controller. Refer all service to InterTest Customer Service and Support Group. IMPORTANT: To ensure operator safety, read and understand this manual before using the system.
  • Page 6: Warnings

    Never bypass the grounding circuits of system components. Bundle all excess cordage to prevent snagging. Do not operate near intense electromagnetic fields. With the exception of fuse replacement, refer all service to InterTest technicians. Cart - Engage both wheel locks prior to system operation.
  • Page 7: Disclaimers

    (1) year, from the date of original purchase. All other products not manufactured by InterTest, Inc. will carry the OEM’s limited warranty, which will be passed to the purchaser through and supported by InterTest, Inc. InterTest, Inc.’s obligation under this limited Page 7 of 43 InterTest, Inc.
  • Page 8: Copyrights And Rights Of Portrait

    The laws of the State of New Jersey shall govern this warranty. Note: In the event the equipment cannot be returned to InterTest, Inc. The customer agrees to pay all travel and living expenses incurred to have an InterTest, Inc. representative evaluate, assess or affect a warranty repair in the field.
  • Page 9: System Components

    Pole system with imbedded CMOS video sensor and flexible umbilical 5. Light Sources UV & White Light Sources Page 9 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 10: Optional

    1. Rotational Fixture to hold a specific shaft and or a coupler Figure 2 Rotational Fixture Note: Also, Reference Fixture DWG. Page 10 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 11: Figure 3 Interconnection Diagram

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Figure 3 Interconnection Diagram Page 11 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 12: Available Optical Adapters / Tips

    Note: Each adapter is labeled with the Field of View, FOV, direction & a serial number Figure 4 Pole Cam Optical Adapters Page 12 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 13: Figure 5 Pole Cam Protective Cap

    Note: It is recommended to Store the Pole Cam using the protective cap Do not power on any light sources while the end cap is installed. Damage will result Page 13 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 14: Tip Installation

    1) Align the interior pins & the white dots on the adapter & camera pole 2) Finger-tighten the knurled ring. Do not overtighten Light Source Connections Figure 7 Power Connections Rear Page 14 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 15: Figure 8 On/Off Controls Light Sources

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Figure 8 ON/OFF Controls Light Sources Page 15 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 16: Camera Controls

    Figure 9 Camera & Light Source Connections Camera Controls Figure 26 For Control Unit Menu Tree see Page 16 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 17: Pole Cam Controller

    ® Figure 10 Labeled Front of Camera CCU Pole Cam Controller Figure 11 Pole Cam Controller Front Page 17 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 18: Optical Tip Presets

    1) Place Insertion Slide/ Clamp all the way to the right 2) Line Up Pole Cam with end of Slide Assembly line Black Line/Label Face Up Page 18 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 19: Figure 14 Power On/Off

    Unit is shipped with default settings as noted on pages 30-31. Typical common use settings are accessed by front panel toggles. Figure 14 Power ON/OFF Page 19 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 20: Pole Mounting & System Connections

    Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Pole Mounting & System Connections Figure 15 Pole Cam Installation Figure 16 System Connections Page 20 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 21: Optional Coupler/Shaft Fixture

    ® Figure 17 External Recording Connection (Optional) Optional Coupler/Shaft Fixture For fixture setup/installation see DWG “Part Fixture Layout DWG” Page 21 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 22: Coupler Setup One

    Note: Assure encoder cable is free to move with fixture turning table rotation a. Use “Setup Rulers” on the fixture to equally space rollers on the fixture. See Figure 2 Rotational Fixture Page 22 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 23: Coupler Setup Two

    Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Coupler Setup Two Figure 19 Coupler Setup Two Page 23 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 24: Shaft Setup One

    Rotational Fixture or Fixture Setup DWG Shaft Setup Two Note, the part needs to be rotated, not the fixture Page 24 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 25: Figure 21 Shaft Setup Two

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Figure 21 Shaft Setup Two Page 25 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 26: Pole Cam Cart System Controller

    Pole Cam® boom on the Control Box to move the Pole Cam® boom up. Push Page 26 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 27: Figure 23 Osd Button Functions

    Press Down to Cycle Units Units Inches /CM Between Inches & CM's Figure 23 OSD Button Functions Page 27 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 28: Insertion Encoder Operation

    The Insertion Encoder can be disengaged for manual Insertion. Lift up on knob & rotate to engage/disengage. Note location of the Cap Screw. Short slot is Disengaged. Long slot is engaged. Page 28 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 29: Camera Control Unit Menu Structure

    Be sure to “Turn Off” UV Correction when doing White Light Inspection. See Figure 26 Menu Tree Menu tree home. Page 29 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 30: Image Quality

    Full, Middle, Center Exposure Region of Interest. Area analyzed to adjust Image Exp ROI: Full, Middle, Center Exposure Region of Interest. Area analyzed to adjust Image Page 30 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 31: Utility Menu

    Lens Correction For setting color correction of the lens installed System Diagnostic 1080/30 (H1): Locked/Failed Camera type attached Page 31 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 32: Save Setup

    Allows setting lens installed and color temp for image correction. LENS TYPE: A, B, C, D, E Color Temp: 2800K, 4500K or 6500K Page 32 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
  • Page 33: Pan Tilt Zoom Menu

    Confirm: changes settings to the factory default settings and returns to Main Menu. Return to Main: Returns to top of Menu Tree (Main Menu), without changing settings. Page 33 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 34: Shutter Table

    0 to 60 C 90% non condensing Storage neg 20 to 85 C non condensing Weight without cable Page 34 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 35: Camera Cable

    Output 2 USB 2 640x480/120p LED driver output constant current P/S Up to 1A 10 step control Page 35 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 36: Cart System

    0.068mm Indication at 25mm 90 Narrow 36 x 20mm at 50mm •11 line pairs/mm at 50mm 0.040mm Indication at 50mm Page 36 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 37: Controller & Camera Mechanical Specifications

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Controller & Camera Mechanical Specifications Page 37 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 38: Imager Control Menu Values & Defaults

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Imager Control Menu Values & Defaults Page 38 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 39 SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® Page 39 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 40: Table Of Figures

    Ensure power is proper voltage and current for unit, and connection is tight and secure. • Ensure DVI connection is tight and secure. Page 40 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
  • Page 41: Returns For Repair Or Service

    Return Evaluation Procedure Once a return is received by InterTest, Inc. it will be evaluated. The fee for any repair evaluation not sent in under warranty is $55 (USD credited against cost of repair). This cost is in addition to any other charges required.
  • Page 42: Parts And Accessories

    FSWV/CIS HD POWER CONTROL BOX, 120V EM14032 IP Multi-format Test Monitor EM18744 EMERGENCY STOP BOX ASSY - NON-CE Page 42 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...
  • Page 43: Notes

    SeeUV Shaft & Coupler Inspection System (SCIS) Instruction & Admin Manual ® NOTES: Page 43 of 43 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com July 2023...

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