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Summary of Contents for InterTest MZ-5
- Page 1 MZ-5™ HD-UV Inspection System User Operation and Service Manual ® Version 2.0 • September 2019...
- Page 2 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Copyright ©2019 InterTest Inc. All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical,...
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Page 3: Table Of Contents
Safety Considerations ........................7 Preface ............................7 Operational, General Safety Considerations and Precautions ..........7 Chapter 2 — Introduction to the MZ-5™ HD-UV Inspection System............9 Overview Figure 1 shows the MZ-5™ HD-UV Inspection System ..........9 ◼ ..MZ-5™ HD-UV Components Description ..................10 ◼... - Page 4 MZ-5™ HD-UV Inspection System List of Figures Figure 1 MZ-5™ HD-UV Inspection System as Installed on Central Rack ..........9 Figure 2 MZ-5™ HD-UV Inspection System Components Description (Not Assembled) ......10 Figure 3-Camera Head & Pole Sections ..................... 16 Figure 4 System ON/OFF ...........................
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Page 5: About This Manual
It is the responsibility of the technician or other service personnel to adhere to all OSHA guidelines as they concern PPE devices and their proper use. Revision Information As it becomes necessary to revise this manual, InterTest will give the reasons for the revision in this section. Revised... -
Page 6: Manual Versions
Refer to the cover page & the document footer for the manual version. When troubleshooting a problem that may occur, InterTest Customer Service and Support Personnel may ask for this information in order to ensure that the user is referencing a suitable version of the manual. -
Page 7: Safety Considerations
Never remove the top cover of the controller. Electrical shock hazards exist due to high internal voltage. There are no user-serviceable parts inside the controller, except for fuses, which are accessible via the rear panel. Refer all service to the InterTest Customer Service and Support Group. - Page 8 Warranty information can be found starting on Page 15. CAUTION: The UVA output is an eye and skin hazard. Do not allow close or prolonged exposure to the UVA output of the MZ-5™ HD-UV Inspection System. UV Eye protection is required for close or prolonged exposure.
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Page 9: Chapter 2 - Introduction To The Mz-5™ Hd-Uv Inspection System
Chapter 2 — Introduction to the MZ-5™ HD-UV Inspection System Overview Figure 1 shows the MZ-5™ HD-UV Inspection System Camera Assembly Figure 1 MZ-5™ HD-UV Inspection System as Installed on Central Rack... -
Page 10: Mz-5™ Hd-Uv Components Description
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System MZ-5™ HD-UV Components Description The MZ-5™ HD-UV Inspection System Components are detailed below in Figure 2 MZ-5™ HD-UV Inspection System Components Description (Not Assembled) Table C — MZ-5™ HD-UV Inspection System Components Description... -
Page 11: System Features
System Functionality The intended use of the MZ-5™ HD-UV system is to inspect the interiors of large bore gun tubes. It is able to find erosion, cracks, missing rifling, forcing cone wear, carbon buildup, and copper buildup. Under UV illumination, the system will see the fluorescent results of a magnetic particle test (MT) or fluorescent penetrant inspection (FPI). -
Page 12: Specifications
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Specifications Refer to Table D for general specifications and Table E for forward and side camera specifications. Table D — General Specifications Item Description Camera Rack Mount Controller Console Records, Adjusts Focus (Side View) & Light Intensity... -
Page 13: Customer Support
The laws of the State of New Jersey shall govern this warranty. NOTE: In the event that the equipment can not be returned to InterTest, Inc. for any reason, the customer agrees to pay for all travel and living expenses incurred to have an InterTest, Inc. -
Page 14: Returns For Repair Or Service
Return Procedure Once a product is received by InterTest, Inc. it will be evaluated by one of our qualified technicians. The fee for any repair evaluation not sent in under warranty is $55 (USD). This cost is in addition to any other charges required. -
Page 15: Chapter 3 - General Operation And Components
Chapter 3 — General Operation and Components Introduction This chapter describes how to assemble and prepare the system for use. Sections include the following: Assembly Guidelines ◼ System Assembly Procedure ◼ Control Box Console Functions ◼ Pendant Controller Functions ◼ Assembly Guidelines After examining the individual components, you are ready to assemble the system. -
Page 16: Figure 3-Camera Head & Pole Sections
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System To assemble the system, perform the following steps: (1) Refer to Figure 3: Take 6’ insertion pole with the section that starts at 3 feet mark and slide over and up the 25 Meter Power & Fiber Cable off the back of the Camera Head. Once the pole meets the base of the Camera Head, snap together. -
Page 17: Figure 5-Attach Fiber And Power Cable To Rackmount Box
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System (3) Once the cable is fed through the Insertion Poles, Refer to Figure 5 to make sure the unit is powered OFF. Refer to Figure 6 Attach the large connector for the Power & Fiber Cable connector on the right-side Rack Mount Computer Control Unit. -
Page 18: Figure 7 Linear Encoder
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System (5) Refer to Figure 7. Unlock the encoder handle. Feed the camera / poles into the Encoder assembly. Lock the handle. Note: Centering rings can only be attached after it has passed through the Encoder. -
Page 19: Figure 8-Loosen Thumb Screws And Attach Centering Rings
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System (6) Refer to Figure 8: Mount the Centering Rings to the Camera Head first, loosen the integrated thumb screw. Place the appropriately sized ring, 105, 120, or 155mm around the camera. and tighten the thumb screws. -
Page 20: Figure 9 1 St Pole Section
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System The following are general guidelines concerning the use of the Insertion Poles. Referring to Figure 9, when attaching the 1 Pole to the camera, ensure that graduations begin at 3 ft and ends at 7 ft. 6... -
Page 21: Figure 12 System Power "On/Off
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System (8) Refer to Figure 12: Power Up the System a. Turn “ON” the UPS b. Turn “ON” the Computer. Open the “Door” & press “Power” button i. May need to turn “ON” the Computer with the rear power switch Figure 12 System Power "ON/OFF"... -
Page 22: Rack Mount Computer Control (User Level)
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Rack Mount Computer Control (User Level) Refer to Figure 13 1) Double Click on the Docuview Program Icon Figure 13- Computer Start Screen & DocuView Program Refer to Figure 14 & 15 2) Click on the Settings Tab Figure 14A &... -
Page 23: Figure 15 General Settings
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Refer to Figure 15 Figure 15 General Settings Refer to Figure 16 3) Menus available in “General Settings” a. File Naming i. Date/Time ii. Ascending iii. Custom Preface iv. Combination of text & numbers. -
Page 24: Figure 17 File Save Location
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Figure 17 File Save Location Note: 1) JPEG Files are approx.. 19:1 Compression compared to Bitmap files Refer to Figure 18 5) Open General, Unity, Illumination and OSD (On-Screen Display) Settings Note: Settings are stored by the system & DO NOT need to be set each time. -
Page 25: Figure 19 Camera & Lighting Control
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System 6) Refer to Figure 19 Camera & Lighting Control a. This feature works on both the Forward & Aft cameras b. See Figure 21 for Definition of Forward & Aft Lighting Figure 19 Camera & Lighting Control Click on Unity Settings to open Zoom &... -
Page 26: Figure 20 Osd & Grid Settings
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Refer to Figure 20 OSD & Grid Settings a. OSD Setings Refer to where the text appers on the screen i. Font ii. Size iii. Color Tip: Setting the Grid to half of fvideo frame size will put a reticle on the screen. -
Page 27: Figure 21 On Screen Display
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Refer to Figure 23 OSD, On-Screen Display a. On-Screen Display b. Font Size, Color & Location c. User Entered On-Screen Text d. Camera Rotation e. Camera Horizontal Position Figure 21 On Screen Display Version 2.0 •... -
Page 28: Figure 22 General Settings
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Refer to Figure 24 Capture Controls (Admin Mode) a. Image Capture File Type b. Video Capture Type c. File Name Type ** d. Capture Control Location Capture Controls Figure 22 General Settings... -
Page 29: Capture Controls
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Capture Controls Still Image Capture High Resolution Still Image Capture Video Record** Note: During Video Record, a Small, Red dot will be visible in upper Right Corner & Icon will be highlighted in green. Click the Video Record Icon to stop recording. -
Page 30: Vison Gauge Software
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Vison Gauge Software (1) Refer to Figure 26 To use the Vision Gauge Software a. Make sure the License USB Stick is installed in the computer b. Launch the program c. While using vison Gauge only the camera not currently displayed in Docuview can be seen. -
Page 31: Figure 25 Vision Gauge Live Video
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System (2) Refer to Figure 27 to View Live Video a. To “View” Live Image Click on “Live Video” b. To Change Camera(s) 1. Settings-→Image Acquisition →Camera Select Note: Refer to the Vision Gauge Manual for additional Instructions. -
Page 32: Figure 26 Forward Camera Focus
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Forward Camera Focus Adjustment: Figure 26 Forward Camera Focus Version 2.0 • Sept 27 2019 EM14809 Rev B Page 32... -
Page 33: Table F
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Table F --- Camera Settings (Admin Mode) Recommended Menu Options Options Notes Setting General Settings Image Capture Format JPEG 1080 Resolution BITMAP 4K Resolution Video Record File Naming Date / Time Asecending... -
Page 34: Chapter 4 - Specifications
Gun Tube Application: MZ-5 supports the visual examination of 105, 120, and 155 mm up to 8” gun tube bores on the MPI bench during the MT process. Tubes are rotated in place on the MPI bench. Tube lengths up to 40’ may be inspected. - Page 35 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System a. UV is 365nm at intensity > 2000 µW/cm on the target surface with < 2 fc white content b. Down bore view – 365 nm UV LEDs 4 units c. Down bore view - White LEDs 4 units d.
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Page 36: Chapter 5 - Care And Maintenance
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System i. Illumination intensity UV & White for both down tube and side viewing cameras ii. Side viewing camera focus selectable between auto and manual iii. Video Recorder on/off iv. Still image capture 1. -
Page 37: Chapter 6 - Components And Part Catalog
InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System Camera windows should only be cleaned with denatured alcohol & lens wipes Chapter 6 — Components and Part Catalog The following is a list of components and parts that may be purchased as replacements or as optional accessories. - Page 38 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System EM Number Description Reference Image EM14809 MZ-5™ HD-UV Inspection System EM62097 DELL 4K MONITOR 42.5" EM13425 SIMATIC IPC547G Rack PC 19", 4HU 32GB** **PC has added 4TB HDD (WD Purple 4TB Surveillance Hard...
- Page 39 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System EM Number Description Reference Image EM13498 MZ5 OVERALL POLE ASSEMBLY EM1608231 POLE ASSY EM160292 POLE ASSY EM160293 POLE ASSY EM160294 POLE ASSY EM160295 POLE ASSY EM160296 POLE ASSY EM160297 POLE ASSY EM160291...
- Page 40 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System EM Number Description Reference Image EM69441 20 Foot Display Port to Mini Display Port** Commercially purchased: StarTech.com DisplayPort Cable Part #: DISPLPORT20L EM69442 USB Mouse** Commercially Purchased: Logitech Desktop MK120 USB Keyboard**...
- Page 41 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System EM Number Description Reference Image Fiber Jumper** Commercially Purchased. Internal to Control Rack. (OM3 Fiber Optic Cable/LC to LC Fiber Patch Cable) Version 2.0 • Sept 25 2019 EM14809 Rev B Page 41...
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Page 42: Chapter 7 - Service And Maintenance Records
Chapter 7 — Service and Maintenance Records MZ-5™ HD-UV Inspection System Product: Serial Number: Date of Purchase: Date Service Performed Version 2.0 • October 2009 MPH-900-OCUM Page 42... - Page 43 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System NOTES: Version 2.0 • Sept 25 2019 EM14809 Rev B Page 43...
- Page 44 InterTest, Inc. • 908-496-8008 MZ-5™ HD-UV Inspection System NOTES: Version 2.0 • Sept 27 2019 EM14809 Rev B Page 44...
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