MASSEY FERGUSON MF 5650 Series Workshop Manual
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MASSEY FERGUSON MF 5650 Series Workshop Manual

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Workshop Manual
5650
HP
MF
175
Combines
Models: MF 5650 Advanced - MF 5650 Advanced SR
INNOVATION - COMMITMENT - PROXIMITY - VISION - RELIABILITY - LEADERSHIP - SUPPORT - TECHNOLOGY

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Summary of Contents for MASSEY FERGUSON MF 5650 Series

  • Page 1 Workshop Manual 5650 Combines Models: MF 5650 Advanced - MF 5650 Advanced SR INNOVATION - COMMITMENT - PROXIMITY - VISION - RELIABILITY - LEADERSHIP - SUPPORT - TECHNOLOGY...
  • Page 2 Workshop Manual - MF 5650 Machine models applied MF 5650 Combines Variations With tangential trail (Grain version) - Fig.. 1. With trail system and separation by double rotor: Rice version, SR - Figs. 2 and 3. Traction 4x2 and 4x4. Fig.
  • Page 3 Workshop Manual - MF 5650 MF 5650 Find manuals at https://best-manuals.com...
  • Page 4 Workshop Manual - MF 5650 Introduction Harvesting system Engines (Perkins, Cummins and Sisu) Transmission system (variable drive, clutch and gearbox) Front axle (final drives and brakes) Rear axle (4x2 and 4x4) Hydraulic system Electric system Electronic system Cab and acclimation Accessories Special tools MF 5650...
  • Page 5 Workshop Manual - MF 5650 Page left blank on purpose. MF 5650 Find manuals at https://best-manuals.com...
  • Page 6 Content - Module 01: Introduction 01A01 Introduction 01B01 Combine general specifications 01C01 About the combine 01D01 Preventive maintenance 01000-I 01000-I 01000-I 01000-I 01000-I MF 5650 Find manuals at https://best-manuals.com...
  • Page 7 Content - Module 01: Introduction Page left blank on purpose. 01000-II 01000-II 01000-II 01000-II 01000-II MF 5650 Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    Introduction Content A. Presentation ........................2 B. How to use this Manual ..................... 3 C. Safety ..........................4 D. Proper work techniques at the workshop ................7 E. General table of bolt torques recommended ..............15 F. Technical Units ........................18 1.

  • Page 9: Presentation

    Presentation The objective of this Service Manual is to assist the Dealers in performing an efficient maintenance of Massey Ferguson combines. A good Product Support is getting more and more important. In addition to sell a good product, a good assistance is essential because it is the way to achieve the main goal, which is the Customer’s...

  • Page 10: How To Use This Manual

    Introduction How to use this Manual This Manual was divided in Modules (01, 02, 03, 04, 05), each one describing a specific system of the machine. Examples (Modules): Introduction Harvesting systems 03Engines Each module is divided in Sections (A, B, C...), each one describes a part integrating the Fig.

  • Page 11: Safety

    Introduction C. Safety Always check that no one is in a dangerous position before you start the engine or operate any control (threshing mechanism, concave adjust lever, hydraulic levers, etc). Always turn off the engine before leaving the operation place. Always keep your hands, feet and clothes safely away from belts, chains, pulleys, sprockets or Fig.
  • Page 12 Introduction Before working on the electrical system, make sure that the ground cable is disconnected from the battery, or the general switch (2) is turned off. Disconnect the battery while carrying out other repairs too, in order to avoid the starter motor from being turned on accidentally.
  • Page 13 Introduction Don’t let the floor of the workshop get soaked with oil; this could cause accidents, and it lowers the tone of the shop. Remember: a well organized workshop reflects the quality of the people that work there. Don’t leave the engine running in a closed place without ventilation.

  • Page 14: Proper Work Techniques At The Workshop

    Inspect all parts while taking the machine apart, and clean them well. Label the parts you remove, and protect the precision and polished surfaces. Use only Genuine Massey Ferguson Spare Fig. 2 Parts Using non-genuine parts can cause big problems.
  • Page 15 Introduction Tension rule for belts and chains Force of 10 to 15 kgf To check belt tension, always follow this rule: Deflection of 1 - 2 % Apply a load of 10 to 15 Kg at the center of the largest free length of the supports.
  • Page 16 Introduction Removing a stud that has broken in place Drill a hole about half the diameter of the broken stud and use a bolt extractor with the opposite thread to the bolt. Then remove the stud by turning the bolt extractor anti-clockwise (in the case of a bolt with right hand thread).
  • Page 17 Introduction Correct locking of nuts and bolts Check the condition of cotter pin or other means. It is better to replace them whenever they are removed. There are also a number of ways to stop nuts or bolts from shaking loose under normal working conditions Experience and common sense will tell you the best one to use in each situation.
  • Page 18 Introduction The only time you should reverse the wrench is to work in very narrow spaces, where you need to alternate the wrench until the nut or bolt is loose. Fig. 13 Removing nuts from injector tubes A box wrench is better, but first you need to cut an opening in the wrench for the tube to pass through.
  • Page 19 Introduction When performing welding Always disconnect the battery, and remember the following detail: Attach the negative terminal (-) of the welder to the same piece you are welding (+). This is to avoid having a high current flowing through pieces like bearings and damaging them. Mounting retainers, always use a special tool for that purpose Fig.
  • Page 20 Introduction Protection of removed assemblies If the tractor is going to stay disassembled for a long time, organize the parts and protect them from dust and humidity. Keep new parts in their packaging until they are to be used. When putting the parts together, make sure that each one is perfectly clean, with no blocked holes or galleries.
  • Page 21 Besides facilitating the operation, with potential damages to the ring, the ring can be thrown violently, causing serious injuries. Always wear protection goggles. Massey Ferguson special tools The should be stored in their panels, properly identified with numbers. NOTE: All the precision tools should be submitted to a gauging procedure.

  • Page 22: General Table Of Bolt Torques Recommended

    Introduction ✔ E. General table of bolt torques Non-flat surfaces, without milling, for the bolt head (or nut). recommended Instructions to use the tables ✔ When to use the tables 1B and 2B for NORMAL ✔ torque: Use these tables only when the torque is not specified.
  • Page 23 Introduction E1A - General table for bolt and nut torques, in Nm. ISO Metric Thread, LOW torque Class ISO 4.6 = SAE 1 Class ISO 8.8 = SAE 5 Class ISO 10.9 = SAE 8 Gauge Nom. Max. Min. Nom. Max.
  • Page 24 Introduction E2A - General table for bolt and nut torques, in Nm. Thread in inches, LOW torque Class ISO 4.6 = SAE 1 Class ISO 8.8 = SAE 5 Class ISO 10.9 = SAE 8 Gauge Nom. Max. Min. Nom. Max.

  • Page 25: Technical Units

    Introduction F. Technical Units 1. Conversion table 1 - Distance You have: You should: To get: 1 meter Multiply by 39.37 inches (“) 1 meter Multiply by 1.094 yards (yd) 1 centimeter Multiply by 0.3937 inches (“) 1 millimeter Multiply by 0.03937 inches (“) 1 kilometer Multiply by 0.622...
  • Page 26 Introduction 5 - Volume You have: You should: To get: 1 cubic meter Multiply by 1000 liters (l) 1 cubic meter Multiply by 35.31 cubic feet (ft³) 1 liter Multiply by 1000 cubic centimeters (cm³) 1 liter Multiply by 0.001 cubic meters (m³) 1 liter Multiply by 0.264...
  • Page 27 Introduction 8 - output, flow You have: You should: To get: 1 l/min Multiply by 0.264 gallons per minute (gpm) 1 gpm Multiply by 3.788 liters per minute (l/min) 9 - Torque You have: You should: To get: 1 N.m Multiply by 8.851 pounds-force x inch (lbf.in.) 1 N.m...

  • Page 28: Equivalence Between Units - English System (Imperial) And Is

    Introduction 2. Equivalence between units - English system (Imperial) and IS Greatnesses Units - IS P NGLISH SYSTEM NTERNATIONAL YSTEM RACTICES OR DERIVATIVES Distance foot mm, cm, km Area ft² m² mm², cm², km², ha, alqueire... Volume ft³ m³ mm³, cm³, l, gallon Ground Specific mass lb/ft³...
  • Page 29 Introduction Prefix names Name Symbol Unit multiplication factor yotta = 1 000 000 000 000 000 000 000 000 zetta = 1 000 000 000 000 000 000 000 = 1 000 000 000 000 000 000 Symbols in peta = 1 000 000 000 000 000 capital letters tera...

  • Page 30: Lock And Sealing Products

    Introduction G. Lock and sealing products Loctite 241/242: Medium resistance lock for bolts and nuts. Medium resistance lock to disassembly for bolts and nuts. It facilitates the assembly, eliminates the lock mechanical systems, avoids the looseness by vibration, prevents the corrosion and rust, leakages, eliminates retighten and allows the disassembly with conventional tools.
  • Page 31 Introduction Application methods for LOCTITE products Grease application Remove all the old traces of glue, impurities, When using grease in components that are in grease and oxidation.. contact with the transmission oil, use special greases that can be diluted in oil, avoiding the filter and circuit Use wire brushes or sandpaper for chemical clogging.

  • Page 32: Paints Specified For The Machine Repainting

    Introduction H. Paints specified for the machine repainting Fig. 1 Component / system: Massey Ferguson Specification Machine body (harvesting system). 1 - Fendt Gray Pulleys (Fendt Gray-MF 50) EM A 034 Engine cradle Bertoldo rear axle and transfer (4x4) Engine...

  • Page 33: Fuel Storage

    Introduction I. Fuel storage The fuel purity and cleanness are vital for the good operation of the engine and durability of the injection system. So, follow the recommendations: 1 - Use reservoirs equipped with 2 taps - one on each end. Prefer plastic reservoirs.

  • Page 34: Agco Environmental Policy

    Introduction J. AGCO environmental policy Environmental Management System - EMS An EMS is a set of procedures for managing a AGCO do Brasil Comércio e Indústria Ltda, at its company so as to obtain the best relationship with factory in Canoas, Rio Grande do Sul, is committed the environment.
  • Page 35 Introduction Reduction in the ozone layer 3 - Closely monitor harvest losses and try to reduce them wherever possible; The Ozone (O ) acts as a solar filter on the highest 4 - Take full advantage of your machine for as long layers in the atmosphere, protecting us from the as possible.
  • Page 36 Introduction Tires: The first ways of reusing tires were rethreading and burning to produce energy. With improvements in technology, new options arose, such as mixing with asphalt. Despite of the great number of tire rebuilding at the present, which extends the tires life cycle in 40%, the larger portion of wear tires are sent to landfills, thrown in roads or river edges, or even in the backyards of houses, attracting insects,...

  • Page 37: Mandatory Battery Recycling

    Introduction K. Mandatory battery recycling ATTENTION: Return your battery when you buy a new one. In accordance with CONAMA Resolution 257/99 of 30/06/99. CONAMA Resolution CONAMA - the Brazilian National Environment Council - in resolution 257, dated June 30, 1999, defines rules and responsibilities related to the disposal and management of used batteries.
  • Page 38 Combine general specifications Content A. Engine ..........................2 1. General characteristics: ....................2 2. Lubrication system ......................2 3. Electronic engine protection system ................2 4. Air filtering system ......................2 5. Fuel system ........................2 6. Cooling system ......................2 B.

  • Page 39: Engine

    Combine general specifications A. Engine 1. General characteristics: Brand / model ............Sisu / 620 DSR Aspiration ..............Turbocharged. Cycle / injection type ..........4 times / direct Number of cylinders ..........6 Injection order ............1 - 5 - 3 - 6 - 2 - 4 Displacement (liters) ..........

  • Page 40: Electrical System

    Combine general specifications B. Electrical system Alternator: ..............14.2 V / 90 Ah. Battery ..............135 Ah. Illuminations ............See operator’s manual or electrical circuits. C. Hydraulic system Pump 1 Gear ................. type. Location in the machine .......... Close to the engine, actuated directly by gears in engine distribution case.

  • Page 41: Steering

    Combine general specifications F. Steering Type ................ Hydrostatic, with adjustable steering position. Steering unit ............Danfoss or Ognibene. Drive: ............... Through the main hydraulic pump - # 1. G. Brakes Type ................. Open discs and calipers, independent actuation in the front wheels.

  • Page 42: Threshing

    Combine general specifications J. Threshing Cylinder ..............High inertia with teeth Weight - kg .............. 253 Width ................ 1,270 mm Diameter ..............560 mm Rotation ..............Continuous variator, but selector box with 2 ranges of speed. Rotation - 2 ranges: ..........1 : 365 to 606 rpm : 600 to 1000 rpm Optional rotations (with special pulleys) ....

  • Page 43: Cleaning System

    Combine general specifications Fig. 1 L. Cleaning system Sieves Type / quantity ............Adjustable scales / 2 + chaffer extension Area ................. 3.60 m² Type ................. Double centrifugal Rotation (rice version) ..........621 to 1324 rpm Rotation adjustment ..........Variable pulley with manual setup M.

  • Page 44: General Weights Of The Machine (Approximated In Kg)

    Combine general specifications O. General weights of the machine (approximated in kg) Weight without the cropping platform ....8060 P. General dimensions of the machine in mm Length with the cropping platform ......8500 Height ..............4000 Max. height without the cropping platform ..... 3320 Front gauge .............

  • Page 45: Detached Items Of The Machine

    Combine general specifications R. Detached items of the machine 1 - Template (“spy”) to check the concave clearance. 2 - Wheel wrench 3 - Operator’s Manual 4 - Delivery certificate and free service checking. 5 - Socket wrench (7/8" or 22 mm) to lock from the header to the feeder. 6 - Air compressor hose.
  • Page 46 About the combine Content A. Control and command identification .................. 2 1. General identification ..................... 2 2. Operator seat - adjustments ..................3 3. Instrument panel ......................4 4. Electrical control switches and starter switch ............... 5 5. Hydraulic controls ......................7 6.
  • Page 47 About the combine A. Control and command identification Fig. 1 1. General identification 1 - Operator seat 2 - Instrument panel. 3 - Hydraulic control panel. 4 - Clutch pedal. 5 - Brake pedals. 6 - Gear lever. 7 - Engine accelerator. 8 - Concave clearance adjustment lever.
  • Page 48 About the combine 15 - Feeder and platform operating knob. 16 - Reel speed adjustment knob. 17 - Operating headlights: on the cabin roof or canopy. 18 - Electrical control switches: headlights, 4x4 drive (if fitted), override, etc. 19- Access cover for fuses, relays and diodes. Fig.
  • Page 49 About the combine 3. Instrument panel Fig. 1 5 - Rear 4x4 drive engaged warning light When turning the starter switch to position “1” (start), all the lights turn on for 3 seconds: it is their operation The rear auxiliary ZF drive is actuated through a key. test.
  • Page 50 About the combine 4. Electrical control switches and starter switch 1 - Starter switch Positions: “0” Off “1” Contact position: warning lights and instrument panel illumination come on. “2” Engine starting: hold the switch in this position until the engine is running. Do not hold the switch in this position for more than 10 seconds.
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