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Summary of Contents for jcb 527-58 T4F
- Page 1 OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 527-58 T4F EN - 9831/2450 ISSUE 3 - 04/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/2450-3 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 5 Table of Contents Tilt Lock ............................... 24 Smooth Ride System (SRS) ....................... 24 Beacon ..............................24 Air-Conditioning ........................... 24 Fan Switch ............................24 Window Heater ........................... 25 Inner Boom Extend/Retract ........................ 25 Controls Isolation ..........................25 Hydraulic Function ..........................25 Hydraulic Tow Hitch ..........................
- Page 6 Table of Contents Preparing for Travel General ..............................57 Preparing for Road Travel ........................57 Preparing for Worksite Travel ......................59 Smooth Ride System (SRS) ....................... 60 Beacon ..............................61 Safety Equipment Control Lock ............................63 Drive Controls Steering Wheel ........................... 64 Steering Column ..........................
- Page 7 Table of Contents Stacking Loads ..........................126 Filling the Shovel ..........................127 Loading a Truck ..........................128 Adjusting the Boom .......................... 128 Heating, Ventilating and Air-Conditioning (HVAC) General .............................. 130 Air-Conditioning Controls ........................130 Face Level Fan ..........................131 Fire Extinguisher General ..............................
- Page 8 Put into Storage ..........................190 During Storage ..........................191 Take out of Storage .......................... 191 Security General .............................. 192 JCB Plantguard ..........................192 Construction Equipment Security and Registration Scheme (CESAR) ..........192 LiveLink ............................. 192 Maintenance Introduction General .............................. 193 Owner/Operator Support ........................
- Page 9 Table of Contents Lubrication General .............................. 222 Preparation ............................222 Attachments General ............................. 223 Body and Framework General ............................. 224 Pivot Pins ............................224 Boom General ............................. 226 Operator Station General ............................. 228 Operator Protective Structure ......................228 Seat ..............................229 Seat Belt ............................
- Page 10 Table of Contents Tyres General ............................. 261 Propshafts General ............................. 263 Hydraulic System General ............................. 264 Services ............................265 Oil ..............................265 Cylinders / Rams ..........................266 Hose Burst Check Valves ......................... 266 Electrical System General ............................. 268 Battery ............................... 269 Battery Isolator ..........................
- Page 11 Table of Contents Declaration of Conformity General .............................. 307 Data ..............................307 Warranty Information Service Record Sheet ........................309 viii 9831/2450-3 viii...
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Page 12: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode LLMC Longitudinal Load Moment Control... - Page 13 Notes: 9831/2450-3...
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Page 14: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 15: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2). -
Page 16: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 17: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/2450-3... -
Page 18: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 19 Notes: 9831/2450-3...
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Page 20: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 21: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. - Page 22 About the Product Description Figure 3. A Boom B ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab C Hydraulic tank D Battery E Battery isolator key F Carriage G Auxiliary circuit quick release couplings H DEF (Diesel Exhaust Fluid) tank J Fuel tank K Engine cover L Hydraulic tow hitch (Option)
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Page 23: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. -
Page 24: Engine
Digit 4 to 6 Machine Model 527-58 (Low Cab) 527-58 (Standard Cab) Table 4. Digit 7 Engine Type JCB Dieselmax (Tier 4) 55 kW JCB Dieselmax (Tier 4) 81 kW Table 5. Digit 8 Gearbox Model 3 Speed (PS750) 3 Speed (PS760) -
Page 25: Axle(S)
About the Product Product and Component Identification Figure 5. A Engine data label B Stamp - cylinder block C Engine data label - cylinder block D Engine data label - rocker cover E Engine identification number F Injector codes label - rocker cover The data label includes the engine identification number. -
Page 26: Gearbox
About the Product Product and Component Identification Figure 6. Rear Axle A Data plate - rear axle Figure 7. Front Axle B Data plate - front axle Gearbox The gearbox has a serial number stamped on a data plate as shown. 9831/2450-3... -
Page 27: Operator Protective Structure
About the Product Product and Component Identification Figure 8. Transmission Motor A Data plate B Motor serial number C Type D Date of manufacture Figure 9. Transmission Pump A Data plate B Ordering code. Refer to Table 1 C Pump serial number D Direction of rotation - looking at the shaft E Date of manufacture F Speed... - Page 28 ROPS is a device to protect the operator in the event of roll-over. Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. ROPS/FOPS Certification Plates Machines built to ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) standards have identification label installed to the inside of the cab.
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Page 29: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 11. - Page 30 About the Product Safety Labels Figure 12. 817/70011 817/70014-3 817/70029-3 817/70040-2 817/70008 817/70010 Table 12. Safety Labels Item Part No. Description Qty. 332/P7131 Pressure hazard. Read the Service Manual. 332/P4679 Warning. Severing of hands and fingers. Keep clear of/do not reach into rotating parts.
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Page 31: Operator Station Component Locations
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