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OPERATOR'S MANUAL
TM310
9821/0650-3 JULY 2016
ENGLISH
This manual should always stay with the machine

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Summary of Contents for jcb TM310

  • Page 1 OPERATOR’S MANUAL TM310 9821/0650-3 JULY 2016 ENGLISH This manual should always stay with the machine...
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. A4-9-WLS - Printed In England...
  • Page 3 Notes: 9821-0650 Find manuals at https://best-manuals.com...
  • Page 4: Table Of Contents

    Left Side, Right Side ................. 3 Cab/Canopy ..................... 3 Cross References ..................3 Machine Description ..................4 The JCB Wheeled Loader ................ 4 Intended Use .................... 4 Component Location ................4 Safety Check List ................... 5 Safety - Yours and Others ................ 5 General Safety ..................
  • Page 5 Contents Contents Page No. Operating Levers ..................56 Introduction ..................... 56 Servo-Control Lever ................56 Auxiliary Controls ................... 57 Safety Equipment ..................58 Load Charts .................... 58 Longitudinal Load Moment ..............60 Beacon ....................71 Fire Extinguisher (if fitted) ..............72 Before Starting the Engine ................
  • Page 6 Contents Contents Page No. Storage of the Machine ................110 Introduction ................... 110 Storage Area ..................110 Prepare the Machine for Storage ............110 Put the Machine into Storage ............... 110 During Storage ..................110 Take the Machine Out of Storage ............111 Routine Maintenance Service Requirements ................
  • Page 7 Contents Contents Page No. Heating and Air Conditioning ..............141 Cleaning the Cab Heater Filter ............. 141 Brakes ....................... 142 Park Brake .................... 142 Electrical System ..................144 Battery ....................144 Jump Starting the Engine ..............146 Fuses and Relays ................. 147 Engine .......................
  • Page 8 Contents Contents Page No. Wheels and Tyres ..................196 Tyre Sizes and Pressures ..............196 Tyre Pressures ..................197 Travel Speed ..................197 Noise Data ....................198 Introduction ................... 198 Machine ....................198 Vibration Data .................... 199 Introduction ................... 199 Whole-Body Vibration Data ..............
  • Page 9 Contents Contents Page No. Find manuals at https://best-manuals.com...
  • Page 10: Safety Notices

    Operator Manual. If you do not other operators. understand anything, ask your employer or JCB dealer to explain it. In this publication and on the machine, there are safety INT-1-4-2 notices.
  • Page 11 Safety Notices Important Information Page left intentionally blank 9821-0650-3...
  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. C087420 Fig 1. If there is anything you are not sure about, ask your JCB Cab/Canopy distributor or employer. Do not guess, you or others could be killed or seriously injured.
  • Page 13: Machine Description

    Introduction Machine Description Machine Description The JCB Wheeled Loader P4-1002 Self-propelled wheeled machine with an integral front mounted shovel-supporting structure and linkage, which loads or excavates through forward motion of the machine, and lifts, transports and discharges material. Intended Use The machine is intended to be used under normal conditions for the applications described in this manual.
  • Page 14: Safety Check List

    JCB distributor to explain them. with it. If you don't, you will not do your job well, and you will be a danger to yourself and others.
  • Page 15 Sparks in altered in any way which could affect or invalidate any such an area could cause an explosion or fire of these requirements. For advice consult your JCB resulting in death or serious injury. Distributor.
  • Page 16: Operating Safety

    Introduction Safety Check List Operating Safety WARNING Work Sites WARNING Work sites can be hazardous. Inspect the site before working on it. You could be killed or injured if the Machine Condition ground gives way under your machine or if piled A defective machine can injure you or others.
  • Page 17 Do not lights, windows and mirrors clean. machine potentially explosive atmosphere, i.e. combustible vapours, gas or dust, Do not operate the machine if you cannot see clearly. without first consulting your JCB Distributor. 5-1-4-7 INT-2-1-14 WARNING CAUTION Electrical Power Cables Regulations...
  • Page 18 5-5-1-1_2 WARNING WARNING Boom/Machine Travel Use only the JCB approved attachments that are Operating the boom while you travel can cause specified for your machine. Operating with non- accidents. You will not have total control of the specified attachments can overload the machine, machine.
  • Page 19: Maintenance Safety

    Introduction Safety Check List Maintenance Safety WARNING Fires WARNING If your machine is equipped with a fire extinguisher, make sure it is checked regularly. Keep it in the correct Communications machine location until you need to use it. Bad communications can cause accidents. If two or more people are working on the machine, make sure Do not use water to put out a machine fire, you could each is aware of what the others are doing.
  • Page 20 Introduction Safety Check List WARNING CAUTION Fluid Under Pressure It is illegal to pollute drains, sewers or the ground. Fine jets of fluid at high pressure can penetrate the Clean up all spilt fluids and/or lubricants. skin. Keep face and hands well clear of fluid under pressure and wear protective glasses and gloves.
  • Page 21 CAUTION WARNING 'O' rings, Seals and Gaskets Certain seals and gaskets (e.g. crankshaft oil seal) on Badly fitted, damaged or rotted 'O' rings, seals and JCB machines contain fluoroelastomeric materials gaskets can cause leakages and possible accidents. such Viton, Fluorel Technoflon.
  • Page 22 Prior to any work being carried out on systems incorporating accumulators, the system HYD-1-3_2 pressure must be exhausted by a JCB distributor, as the sudden release of the hydraulic fluid or gas may WARNING cause injury.
  • Page 23 Introduction Safety Check List DANGER WARNING Electrolyte Wheels and tyres are heavy. Take care when lifting or Battery electrolyte is toxic and corrosive. Do not moving them. breathe the gases given off by the battery. Keep the electrolyte away from your clothes, skin, mouth and Store with care to ensure that they cannot fall and eyes.
  • Page 24: Safety Labels

    Keep all safety labels clean and readable. Replace lost or damaged safety labels. Make sure replacement parts include safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB distributor. 9821-0650-3...
  • Page 25: Safety Label Identification

    Introduction Safety Labels Safety Label Identification ISO-02A ISO-06C ISO-10A ISO-06D ISO-01A ISO-06A ISO-07D ISO-09A ISO-04A C087410-C2 Fig 4. 9821-0650-3...
  • Page 26: Part Numbers And Descriptions

    Introduction Safety Labels Part Numbers and Descriptions ISO-06D Part Number: 817/70005 ISO-01A Description: Hot fluid under pressure. Part Number: 817/70014 Refer to Cooling System (Routine Maintenance Section). Description: Warning. Read operator manual before you operate the machine. 817-70005-3 817-70014-3 ISO-07D Part Number: 817/70112 ISO-02A Description: Crush hazard.
  • Page 27 Introduction Safety Labels Page left intentionally blank 9821-0650-3...
  • Page 28: Identifying Your Machine

    Loader End Type (1 Digit) Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement O = HT Loader End parts are ordered.
  • Page 29: Introduction

    Introduction Identifying Your Machine Engine Type S = 4.4 litre series. JCB Dieselmax (Tier 2) A = Naturally aspirated B = Turbocharged C = Turbocharged and intercooled JCB Dieselmax (Tier 3) D = Turbocharged E = Electronic common rail fuel injection...
  • Page 30: Introduction

    Introduction Identifying Your Machine Transmission Identification Numbers The transmission serial number is stamped on the plate A which is attached to the front face. The drop box serial number is stamped on plate B attached to the drop box. The axle serial number is stamped on plate C attached to the axle.
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