Gorilla Playsets Sun Valley Deluxe 722 Assembly Instructions Manual
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Gorilla Playsets Sun Valley Deluxe 722 Assembly Instructions Manual

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Sun Valley Deluxe
(BOXES: 701N-1, 701N-2, 702N,
Rad Ride 7 Slide & Slide Box)
Copyright © 2015 Gorilla Playsets
190 Etowah Industrial Court
www.gorillaplaysets.com
playsets
playsets
Model: 722
721-1, 721-2, 722,
All Rights Reserved
Canton, GA 30114
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playsets
playsets

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Summary of Contents for Gorilla Playsets Sun Valley Deluxe 722

  • Page 1 ™ ™ playsets playsets Sun Valley Deluxe Model: 722 (BOXES: 701N-1, 701N-2, 702N, 721-1, 721-2, 722, Rad Ride 7 Slide & Slide Box) Copyright © 2015 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
  • Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
  • Page 4 Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
  • Page 5 WARRANTY REGISTRATION - SUN VALLEY DELUXE - Gorilla Playsets manufactures 3 EASY WAYS TO REGISTER the finest quality products that Mail this completed form to: are designed for outstanding Fax this completed form to: Gorilla Playsets strength and durability. OPTION 1...
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 8 Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 9 Model: 722 (BOXES: 701N-1, 701N-2, 702N, 721-1, 721-2, 722, Rad Ride 7 Slide & Slide Box) REV: 4.27.2015...

  • Page 10: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 4-7 Leveling Fort, General Information and Definitions………………………....Pages 7-9 How to Install T-Nuts, Board Identification, Predrill Lag Screw Directions and Swing Beam Loading……………….............……..Pages 10-14 Site Plan, Required Tool List and Kit Contents.………………..………...…..Pages 15-16 PART I Lower Level Hardware Lumber and Accessory Checklists…..…………………………..….Pages 18-29 Assembling the Ladder…………………………………..………...….....
  • Page 11 TABLE OF CONTENTS Part II Upper Level Hardware, Lumber and Accessory Checklists………………………………..Pages 73-85 Framing the Upper Level………………..…………………………..……....Steps 1-4 Connecting the levels with Deck Supports and leveling the Upper Level..…..Step 5 Corner Posts, Safety Bar, Center Post and Center Deck Supports....Steps 6-10 Deck Blocks/Deck Support, Center Post/Center Deck Support......
  • Page 12 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 13 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 14 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 15 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 16 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 17 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 18 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 19 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 20 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled into place. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part. Example: a tag reads "2-4-3600-BPB" •...
  • Page 21 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.

  • Page 22: Swing Beam Loading

    SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 23 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 24'-9 " 8'-1" Rope Ladder 5'-5 " Ladder Rad Ride 7 Slide Swing Belts (2) Trapeze (1) 4'-10 " 4'-10 "...
  • Page 24 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 9/64”, 11/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)

  • Page 25: Part I Lower Level

    PART I 701-702 LOWER LEVEL...
  • Page 26 11-0073 701N Hardware REV C 9/19/2014JH #8 X 2" Page 1 of 2 WOOD SCREW QTY: 125 #8 X 2-1/2" WOOD SCREW QTY: 92 #8 X 3" #14 X 1-1/4" WOOD SCREW PAN HEAD SCREW QTY: 4 QTY: 20 #10 X 3-1/2" WOOD SCREW QTY: 15 3/8"...
  • Page 27 11-0073 3/8" X 5" 3/8" X 3-1/2" 701 Hardware HEX LAG SCREW HEX LAG SCREW QTY: 14 REV C QTY: 37 9/19/2014JH Page 2 of 2 #2 SQUARE QTY: 1 3/8" x 7" 3/8" x 5-1/2" PLASTIC 3/8 x 9" 3/8"...
  • Page 28 PICTURE DESCRIPTION QTY. 2 X 2 X 10-5/8" TIC TAC TOE BOARD 2-2-1063-TTTB 2 X 4 X 24" ROPE LADDER STEP 2-4-2400-RLST 2 X 4 X 30-3/4" BOTTOM PANEL THIS ITEM WONT BOARD BE USED ON THIS PLAYSET 2-4-3075-BPB 2 X 4 X 54-1/2" TARP BOARD 2-4-5450-TB 2 X 4 X 58"...
  • Page 29 PICTURE DESCRIPTION QTY. 2 X 6 X 41-1/4" DECK SPACER 2-6-4125-DS 2 X 6 X 50-3/4" DECK BOARD 2-6-5075-DB 2 X 6 X 78-3/4" INNER FORT SUPPORT 2-6-7875-IFS 2 X 6 X 79-1/4" OUTER FORT SUPPORT 2-6-7925-OFS 4 X 4 X 16" ANGLE SUPPORT LEFT...
  • Page 30 PICTURE DESCRIPTION QTY. 4 X 4 X 70" TIRE SWING SUPPORT 4-4-7000-TSS 4 X 4 X 74" ROCK WALL BOTTOM SUPPORT 4-4-7400-RWBS 4 X 4 X 80-1/4" LADDER LEFT SIDE 4-4-8025-LLS 4 X 4 X 80-1/4" LADDER RIGHT SIDE 4-4-8025-LRS 4 X 4 X 80-1/4"...
  • Page 31 PICTURE DESCRIPTION QTY. 4 X 4 X 108" SWING LEG 4-4-10800-SL 4 X 4 X 120" SIDE RAIL 4-4-12000-SR 4 X 4 X 120" SWING BEAM SIDE RAIL 4-4-12000-SBSR 4 X 6 X 108" SWING BEAM 4-6-10800-SB 5/4 X 4 X 28-1/2" PANEL SLAT ONLY 6 ITEMS WILL BE USED...
  • Page 32 PICTURE DESCRIPTION QTY. 2 X 4 X 48" CENTER TARP BOARD 2-4-4800-CTB 4 X 4 X 40-1/2" CORNER POST (REAR) 4-4-4050-CPR CORNER POST 4 X 4 X 40-1/2" FRONT HAS AN CORNER POST EXTRA HOLE HERE (FRONT) 4-4-4050-CPF 4 X 4 X 70" CENTER POST 4-4-7000-CP...
  • Page 33 PICTURE DESCRIPTION QTY. GROUND STAKES (PAIR) 07-0016-P FLAG KIT 09-1014 SWING W/CHAINS 04-0002 TRAPEZE W/CHAINS 04-0006...
  • Page 34 PICTURE DESCRIPTION QTY. SWING PLATE 11-5002 CLIMBING ROCKS 07-0008 is a ROCKS pkg of 5) A-FRAME SWING BRACKET 11-5010 HARDWARE 701N HARDWARE BOX 11-0073...
  • Page 35 PICTURE DESCRIPTION QTY. IRON DUCTILE SWING HANGER 11-4012 TELESCOPE 07-0001 10' ROPE ROPE LADDER ROPES...
  • Page 36 PICTURE DESCRIPTION QTY. TIRE SWING 04-0014 SPRING CLIP 11-4003 TIRE SWIVEL 11-4010 TIC TAC TOE PANEL 07-0010...
  • Page 37 PICTURE DESCRIPTION QTY. TARP LOWER LEVEL STEERING WHEEL 07-0004 LADDER RUNG 1-5/16" X 21-1/2" 11-5106 SAFETY HANDLE 08-0001...

  • Page 38: Assembling The Ladder

    STEP 1: ASSEMBLING THE LADDER 1: START WITH THE 4 X 4 X 80-1/4" LADDER SIDES. THE SIDES SHOULD BE POSITIONED IN A MANNER THAT ALLOWS THE FIVE HOLES AND THE FIVE CHANNELS ON THE INSIDE TO FACE EACH OTHER, AND THE ANGLED ENDS SHOULD BE FACING THE SAME WAY.
  • Page 39 STEP 2: ATTACHING THE ROPE LADDER RUNNER 1: FIND THE 4 X 4 X 97" ROPE LADDER RUNNER. TAKE SPECIAL NOTE OF THE ROUNDED EDGE ON THE 7/8" HOLES ON THE END OF THE ROPE LADDER RUNNER. 2: LINE UP THE TWO 3/8" PILOT HOLES ON THE ROPE LADDER RUNNER TO THE COUNTER-SUNK HOLES ON THE LADDER SIDE PIECES.
  • Page 40 STEP 3: INSTALLING ANGLE SUPPORTS 1: MAKE SURE THE LADDER ASSEMBLY IS SQUARE. FIND TWO 4 X 4 X 16" ANGLE SUPPORTS. 2: PLACE THE ANGLE SUPPORTS ON THE LADDER ASSEMBLY SO THAT THE ANGLED END RESTS AGAINST THE LADDER SIDES, AND THE COUNTER-SUNK HOLE ON THE FLAT END FACES OUT. CENTER THE COUNTER-SUNK HOLES ON THEIR RESPECTIVE BOARDS BEFORE ATTACHING.

  • Page 41: Assembling The Rock Wall

    STEP 4: ASSEMBLING THE ROCK WALL 1: START WITH THE 4 X 4 X 80-1/4" ROCK WALL SIDES. THE SIDES SHOULD BE POSITIONED IN A MANNER THAT ALLOWS THE ANGLED ENDS TO FACE THE SAME WAY. IT SHOULD ALSO BE NOTED THAT THERE ARE TWO 3/8" HOLES JUST BELOW THE ANGLED ENDS.
  • Page 42 STEP 5: ASSEMBLING THE ROCK WALL 1: MEASURE 67" FROM THE BOTTOM OF EACH OF THE ROCK WALL SIDES AND MARK THIS LOCATION. 2: BEFORE INSTALLING BOARDS, MAKE SURE THAT THE ROCK WALL SIDES ARE SQUARE TO THE ROCK WALL BOTTOM SUPPORT.
  • Page 43 STEP 6: INSTALLING ANGLE SUPPORTS 1: MAKE SURE THE ROCK WALL ASSEMBLY IS SQUARE. FIND TWO 4 X 4 X 16" ANGLE SUPPORTS. 2: PLACE THE ANGLE SUPPORTS ON THE ROCK WALL ASSEMBLY SO THAT THE ANGLED END RESTS AGAINST THE ROCK WALL SIDES, AND THE COUNTER-SUNK HOLE ON THE FLAT END FACES OUT.
  • Page 44 STEP 7: INSTALLING OUTER FORT SUPPORTS 1: FIND THE TWO 2 X 6 X 79-1/4" OUTER FORT SUPPORTS. THE EASIEST WAY TO DIFFERENTIATE THE OUTER SUPPORTS FROM THE INNER SUPPORTS IS TO LOOK FOR THE COUNTER-SUNK HOLES AT 12-1/4" FROM EACH END. THE TWO BOARDS WITH THE HOLES CLOSEST TO THE BOTTOM (LONGER) SIDE ARE THE OUTER FORT SUPPORTS, THE BOARDS WITH THE HOLES CLOSEST TO THE TOP (SHORTER) SIDE ARE THE INNER FORT SUPPORTS.
  • Page 45 STEP 8: INSTALLING INNER FORT SUPPORTS 1: FIND THE TWO 2 X 6 X 78-3/4" INNER FORT SUPPORTS. 2: LINE UP THE 3/8" HOLE CLOSEST TO THE BOTTOM WITH THE BOTTOM HOLE OF THE INNER FORT SUPPORT. 3: ATTACH THE INNER FORT SUPPORT TO THE LADDER ASSEMBLY WITH 5/16 X 4" HEX BOLTS AND 5/16" WASHERS. 4: REPEAT STEPS 2 AND 3 TO FASTEN THE INNER FORT SUPPORT TO THE ROCK WALL ASSEMBLY.
  • Page 46 STEP 9: INSTALLING T-NUTS ON CORNER POSTS 1: FIND FOUR 4 X 4 X 40-1/2" CORNER POSTS. 2: USING THE DIAGRAM BELOW, INSTALL T-NUTS INTO THE APPROPRIATE HOLES. PLACE T-NUTS INTO THE HOLES OF THE CORNER POST AND SET WITH A HAMMER. 3: THE CORNER POSTS ARE SHOWN RELEVANT TO THEIR ORIENTATION ON THE UNIT.
  • Page 47 STEP 10: INSTALLING CORNER POSTS 1: TAKE THE CORNER POSTS WITH THE T-NUTS INSTALLED FROM THE PREVIOUS STEP AND ARRANGE THE POSTS IN THEIR PROPER ORIENTATION. (SHOWN BELOW WITH NUMBERS TO REFERENCE THE PREVIOUS STEP). 2: THE CORNER POSTS SHOULD BE ORIENTED WITH THE COUNTER-SUNK HOLES FACING TOWARD EACH OTHER ON BOTH SIDES.
  • Page 48 STEP 11: ATTACHING THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL 1: FIND THE 4 X 4 X 120" SWING BEAM SIDE RAIL. NOTE THE DIFFERENCE BETWEEN THE SWING BEAM SIDE RAIL AND THE SIDE RAIL. THE SWING BEAM SIDE RAIL WILL HAVE THREE MORE COUNTER SUNK HOLES ON ONE SIDE THAN THE SIDE RAIL.
  • Page 49 STEP 12: ATTACHING THE SWING BEAM SIDE RAIL 1: FIND TWO TORQUE WASHERS. PLACE A 7" CARRIAGE BOLT INSIDE THE TORQUE WASHER. PLACE THE TORQUE WASHER/CARRIAGE BOLT ASSEMBLY INTO THE HOLES OF THE CORNER POST SO THAT THE HEAD OF THE CARRIAGE BOLT IS INSIDE OF THE FORT.
  • Page 50 STEP 13: ATTACHING THE SIDE RAIL 1: TAKE THE 4 X 4 X 120" SIDE RAIL AND LINE UP THE PILOT HOLES IN THE CORNER POSTS WITH THE HOLES IN THE SIDE RAIL. 2: FASTEN THE SIDE RAIL TO THE FORT WITH 5/16 X 6" HEX BOLTS AND 5/16" WASHERS INTO THE T-NUTS OF THE CORNER POSTS.
  • Page 51 STEP 14: ATTACHING THE ROPE LADDER SUPPORT AND THE ROCK WALL ROPE SUPPORT 1: FIND THE 4 X 4 X 88" ROPE LADDER SUPPORT AND LAY IT ON TOP OF THE SIDE RAIL AND THE SWING BEAM SIDE RAIL ON THE LADDER SIDE OF THE FORT. 2: LINE UP THE COUNTER-SUNK HOLES OF THE ROPE LADDER SUPPORT WITH THE HOLES IN THE CORNER POSTS AND ATTACH WITH 5/16 X 6"...
  • Page 52 STEP 15: INSTALLING LAG SCREWS 1: MAKE SURE THAT THE UNIT IS LEVEL AND SQUARE. 2: STARTING AT THE INNER AND OUTER FORT SUPPORTS, USE 3/8 X 3-1/2" LAG SCREWS WITH 3/8" WASHERS IN THE EMPTY HOLES ON THE 2 X 6 PARTS TO SECURE THE BASE OF THE FORT. 3: THE UPPER PART OF THE FORT NEEDS TO BE SECURED WITH 3/8 X 5"...

  • Page 53: Installing Rock Wall Boards

    STEP 16: INSTALLING ROCK WALL BOARDS 1: FIND ELEVEN 5/4 X 6 X 48" ROCK WALL BOARDS. 2: LAY THE ROCK WALL BOARDS ACROSS THE ROCK WALL SIDES. 3: ATTACH THE ROCKS WITH TWO 2" WOOD SCREWS PER END. 4: THE FINAL BOARD WILL BE THE 5/4 X 6 X 48" BOTTOM ROCK WALL BOARD WITH ONE HOLE IN THE CENTER. IT WILL ATTACH IN THE SAME MANNER AS THE OTHER ROCK WALL BOARDS.
  • Page 54 STEP 17: INSTALLING TARP BOARDS 1: FIND TWO 2 X 4 X 54-1/2" TARP BOARDS. 2: CENTER THE BOARD ACROSS THE ENDS OF THE SWING BEAM SIDE RAIL AND THE SIDE RAIL. 3: ATTACH THE TARP BOARDS WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8" WASHERS. 4: REPEAT THIS PROCESS ON THE OPPOSITE SIDE OF THE FORT.
  • Page 55 STEP 18: DECK 1: FIND NINE 2 X 6 X 50-3/4" DECK BOARDS. 2: LAY THE DECK BOARDS ACROSS THE INNER FORT SUPPORTS, BETWEEN THE BOTTOM AND REAR BOTTOM PANEL BOARDS, AND INSIDE THE AREA BETWEEN THE CORNER POSTS. 3: FIND FOUR 2 X 6 X 41-1/4" DECK SPACERS. 4: LAY TWO DECK SPACERS ACROSS THE INNER FORT SUPPORTS ON THE LADDER AND ROCK WALL SIDES OF THE FORT.
  • Page 56 STEP 19: INSTALLING THE BOTTOM PANEL BOARDS 1: FIND TWO 2 X 4 X 58" REAR BOTTOM PANEL BOARDS. 2: LAY ONE BOARD ACROSS THE DECK ON THE SWING BEAM SIDE OF THE FORT, CENTERED BETWEEN THE TWO CORNER POSTS (INSTALL OUTSIDE). 3: ATTACH THE REAR BOTTOM PANEL BOARD WITH 3/8 X 3-1/2"...
  • Page 57 STEP 20: CENTER POSTS 1: TAKE THE 4 X 4 X 70.00" CENTER POSTS, AND LINE UP THE HOLE IN THE POSTS WITH THE THROUGH HOLE IN THE SWING BEAM SIDE RAIL/SIDE RAIL. 2: WHEN THE CENTER POST IS LINED UP PROPERLY, INSTALL A 5/16" T-NUT INTO THE HOLE IN THE CENTER POSTS. 3: FASTEN THE CENTER POSTS TO THE FORT WITH 5/16 X 6"...
  • Page 58 STEP 21: CENTER TARP BOARD 1: TAKE THE 2 X 4 X 48" CENTER TARP BOARD AND CENTER IT ACROSS THE FRONT AND REAR CENTER POSTS. 2: ATTACH THE CENTER TARP BOARD TO THE FRONT AND REAR CENTER POSTS WITH TWO 2-1/2" WOOD SCREWS PER END.
  • Page 59 STEP 21A: PANEL SLATS 1: FIND SIX 5/4 X 4 X 28-1/2" PANEL SLATS, AND ARRANGE THEM SO THAT THEY ARE EVENLY SPACED ACROSS THE SWING BEAM SIDE OF THE FORT. 2: ATTACH THE PANEL SLATS WITH TWO 2" WOOD SCREWS PER END. 5/4 X 4 X 28-1/2"...
  • Page 60 STEP 22: CENTER DECK SUPPORTS 1: FIND THE 4 X 4 X 70" TIRE SWING SUPPORT, AND ARRANGE EVENLY UNDERNEATH THE DECK. 2: ATTACH THE TIRE SWING SUPPORT WITH A 3/8 X 5" LAG SCREW AND A 3/8" WASHER THROUGH THE LADDER CENTER.
  • Page 61 STEP 23: IRON DUCTILES 1: LINE UP THE HOLES OF THE IRON DUCTILES WITH THE HOLES IN THE SWING BEAM. 2: FASTEN THE IRON DUCTILES TO THE SWING BEAM USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM, AND 3/8" LOCK NUTS AND WASHERS ON THE BOTTOM. PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING.
  • Page 62 STEP 24: ATTACH SWING LEGS TO BRACKET 1: PLACE THE 4 X 4 X 108" SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET. 2: FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8" WASHERS. SWING LEG BRACKET 3/8 X 3-1/2"...
  • Page 63 STEP 25: REST SWING BEAM ON FORT *TWO PEOPLE ARE REQUIRED FOR THIS STEP 1: LAY THE SWING BEAM ACROSS THE FORT AND POSITION THE LEGS UNDERNEATH THE END OF THE BEAM. 2: LINE UP THE PRE-DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE SWING BEAM SUPPORT PLATE AND SWING LEGS.
  • Page 64 STEP 26: ATTACHING SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING BEAM LEG BRACKET USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM, AND 3/8" LOCK NUTS WITH 3/8" WASHERS UNDERNEATH. 2: USE A 3/8 X 3-1/2"...
  • Page 65 STEP 27: ATTACHING THE SWING BEAM TO THE FORT *AN EXTRA PERSON IS REQUIRED FOR THIS STEP 1: AFTER THE LEGS ARE ATTACHED, HAVE ONE PERSON ON THE GROUND PICK UP THE SWING BEAM BY THE LEGS, AND ANOTHER PERSON PICK UP THE SWING BEAM FROM INSIDE THE FORT AND WALK OUT THE SWING BEAM. 2: LINE UP THE PILOT HOLE ON THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE.
  • Page 66 STEP 28: LEVEL THE SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL.
  • Page 67 STEP 29: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 70" SWING LEG CROSS-MEMBER AGAINST THE SWING BEAM LEGS. 2: LEVEL THE CROSS-MEMBER, AND FASTEN TO THE SWING LEGS WITH 3/8" X 3-1/2" LAG SCREWS AND 3/8" WASHERS. 2 X 4 X 70"...
  • Page 68 STEP 30: TIRE SWIVEL 1: GO UNDER THE DECK. PLACE THE TIRE SWING SWIVEL ON THE TIRE SWING SUPPORT. CENTER THE TIRE SWING SWIVEL BELOW THE MIDDLE DECK BOARD. 2: MARK THE LOCATION OF THE HOLES IN THE SWIVEL WITH A PENCIL, AND WITH A 3/8" DRILL BIT, DRILL HOLES THROUGH THE TIRE SWING SUPPORT AND MIDDLE DECK BOARD.
  • Page 69 STEP 31: INSTALLING THE ROCKS 1: THE ROCKS SHOULD FOLLOW THE GENERAL STAGGERED LAYOUT SHOWN BELOW. HOWEVER, A DIFFERENT CONFIGURATION CAN BE USED. 2: THE ROCKS INCLUDED IN YOUR PLAYSET MAY VARY, IN ANY CASE, THE 1-1/4" PAN HEAD SCREWS WITH WASHERS WILL BE USED TO ATTACH THE ROCKS.
  • Page 70 STEP 32: CLIMBING ROPE 1: THREAD ONE END OF THE ROPE THROUGH THE HOLE ABOVE THE ROCK WALL. TIE A SECURE KNOT ON THE INSIDE OF THE TOP PANEL BOARD. ADD KNOTS IN ROPE TO AID IN CLIMBING. SET KNOTS ACCORDING TO YOUR CHILD'S NEEDS.
  • Page 71 STEP 33: ROPE LADDER ASSEMBLY 1: FIND THE THREE ROPE LADDER ROPES OF EQUAL LENGTH. MEASURE 30" FROM ONE SIDE OF EACH PIECE OF ROPE AND MAKE A MARK AT THIS LOCATION. 2: TIE A KNOT ON THE OTHER SIDE OF THE ROPE THAT IS JUST ABOVE THE MARK THAT WAS MADE ON THE ROPE (SEE BELOW).

  • Page 72: Installing The Rope Ladder

    STEP 34: INSTALLING THE ROPE LADDER 1: UNROLL THE ROPE LADDER ASSEMBLY. LOOK FOR THE BOARD THAT HAS KNOTS TIED ABOVE AND BELOW THE ROPE LADDER STEP. THIS WILL BE THE TOP OF THE ROPE LADDER. 2: THREAD THE TOP OF THE ROPE LADDER THROUGH THE HOLES IN THE ROPE LADDER SUPPORT, AND TIE A SECURE KNOT.
  • Page 73 STEP 35: STEERING WHEEL 1: PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL. 2: USE THE HARDWARE INCLUDED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE REAR CENTER POST ON THE SWING BEAM SIDE. DO NOT OVER-TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL, OR IT WILL NOT TURN.
  • Page 74 STEP 36: SAFETY HANDLES 1: FIND FOUR SAFETY HANDLES. 2: PLACE A SAFETY HANDLE JUST ABOVE THE ROCK WALL OPENING ON EACH SIDE, AND INSTALL WITH 1-1/4" PANHEAD SCREWS AND WASHERS. 3: REPEAT THIS PROCESS FOR THE LADDER SIDE OF THE FORT. SAFETY HANDLE 1-1/4"...
  • Page 75 STEP 37: TIC TAC TOE PANEL 1: ASSEMBLE THE TIC TAC TOE PANEL ACCORDING TO THE INSTRUCTIONS IN THE BOX. IGNORE STEP 6 & 7 IN THE INSTRUCTIONS. 2: ATTACH THE TWO 1-3/8" X 1-5/8" X 10-1/2"L TIC TAC TOE BOARDS TO THE GREEN PLASTIC BRACKETS WITH THE 1"L PHILLIPS HEAD SCREWS PROVIDED IN THE TIC TAC TOE BOX.
  • Page 76 STEP 38: HANGING SWINGS 1: CLIP EACH OF THE SPRING CLIPS ONTO THE IRON DUCTILE SWING HANGERS, THEN CLIP ONTO THE SWING CHAINS. 2: USE THE CLIPS TO ADJUST THE HEIGHT OF THE SWING BY CLIPPING ON HIGHER OR LOWER LINKS. 3: COUNT BACK THE SAME NUMBER OF LINKS ON THE OPPOSITE SIDE TO ENSURE THAT THE SWING IS LEVEL, AND ADJUST TO FIT YOUR NEEDS.
  • Page 77 STEP 39: HANGING THE TIRE SWING 1: HANG THREE SPRING CLIPS FROM THE TIRE SWIVEL. 2: HANG ONE OF THE CHAINS IN ONE OF THE SPRING CLIPS AT THE DESIRED HEIGHT. 3: CONTINUE THE PROCESS WITH THE REMAINING CHAINS, MAKING SURE THAT THE TIRE SWING IS LEVEL WHEN FINISHED.

  • Page 78: Ground Stakes

    STEP 40: GROUND STAKES 1: PLACE THE GROUND STAKES ON THE OUTSIDE OF THE SWING LEGS AS SHOWN BELOW. 2: HAMMER EACH GROUND STAKE IN AT AN ANGLE SIMILAR TO WHAT IS SHOWN. USE CAUTION WHEN HAMMERING SO THAT YOU DO NOT MAR THE WOOD. LEAVE THE TOP PORTION OF THE GROUND STAKE ABOVE THE GROUND FAR ENOUGH SO THAT YOU CAN STILL GET THE SCREW INTO THE HOLE AT THE TOP OF THE STAKE.

  • Page 79: Name Plate

    STEP 41: NAMEPLATE 1: ATTACH THE MANUFACTURER NAMEPLATE CENTERED ON THE FRONT OF YOUR SWING BEAM WITH TWO 2" WOOD SCREWS. PLACE NAME PLATE HERE AND ATTACH.
  • Page 80 PART II 721-722 UPPER LEVEL...
  • Page 81 721 HARDWARE PAGE 1 OF 2 2/5/2015 S.O. 3/8" WASHER QTY: 16 TORQUE WASHER 5/16 X 2-1/2" 5/16 X 1-1/2" QTY: 2 HEX BOLT HEX BOLT QTY: 2 QTY: 4 5/16" WASHER QTY:85 1/4" WASHER QTY: 7 5/16" X 3-1/2" 3/8 X 4-1/2"...
  • Page 82 721 HARDWARE PAGE 2 OF 2 2/5/2015 S.O. #8 X 2" WOOD SCREW QTY: 207 BLACK PLUG QTY: 6 #8 X 2-1/2" WOOD SCREW QTY: 49 #8 X 3" 5/16" TEE NUT WOOD SCREW QTY: 47 QTY: 9 3/8" LOCK NUT QTY: 2 PLASTIC BOLT CAP...
  • Page 83 722 HARDWARE PAGE: 1 OF 1 9/8/2014 S.O. #8 X 2-1/2" WOOD SCREW QTY: 12 3/8" WASHER QTY: 2 #14 X 1-1/4" PAN HEAD SCREW QTY: 8 1/4" WASHER QTY: 8 5/16" WASHER QTY: 3 5/16" X 3-1/2" 3/8 X 5" BLACK PLUG LAG SCREW LAG SCREW...
  • Page 84 PICTURE DESCRIPTION QTY. 5/4 X 4 X 23.88" DECK SPACER 125-4-2388-DS 5/4 X 4 X 51.25" DECK SPACER 125-4-5125-DS 5/4 X 4 X 58.13" DECK FILLER 125-4-5813-DF 5/4 X 6 X 22" SANDBOX SEAT 125-6-2200-SS 5/4 X 6 X 26" PANEL SLAT 125-6-2600-PS 5/4 X 6 X 30.5"...
  • Page 85 PICTURE DESCRIPTION QTY. 2 X 4 X 18" ANGLE SUPPORT 2-4-1800-AS 2 X 4 X 19.38" LADDER STEP 2-4-1938-LS 2 X 4 X 21.5" ANGLE SUPPORT 2-4-2150-AS 2 X 4 X 27.55" LADDER RIGHT SIDE 2-4-2755-LLS 2 X 4 X 27.55" LADDER LEFT SIDE 2-4-2755-LRS...
  • Page 86 PICTURE DESCRIPTION QTY. 2 X 4 X 49.19" CENTER DECK SUPPORT 2-4-4919-CDS 2 X 4 X 49.19" DECK SUPPORT 2-4-4919-DS 2 X 4 X 58" FILLER PANEL BOARD 2-4-5800-FPB 2 X 4 X 58.38" SAFETY BAR 2-4-5838-SB 2 X 4 X 58.38" SANDBOX SAFETY BAR 2-4-5838-SBSB...
  • Page 87 PICTURE DESCRIPTION QTY. 2 X 6 X 31" SANDBOX BOARD/ BOTTOM PANEL BOARD 2-6-3100-SBBPB 2 X 6 X 58.38" TOP PANEL BOARD 2-6-5838-TPB 2 X 6 X 58.38" SANDBOX BOARD 2-6-5838-SBB 4 X 4 X 10.13" CENTER POST 4-4-1013-CP 4 X 4 X 21.13" DECK BLOCK 4-4-2113-DB 4 X 4 X 23.88"...
  • Page 88 PICTURE DESCRIPTION QTY. 4 X 4 X 42.28" CENTER POST 4 X 4 X 4228-CP 4 X 4 X 45.68" CENTER POST 4-4-4568-CP 4 X 4 X 58.38" DECK SUPPORT 4-4-5838-DS 4 X 4 X 38.88" CENTER POST 4-4-3888-CP 4 X 4 X 117.84" MIDDLE POST 4-4-11784-MP 4 X 4 X 121.88"...
  • Page 89 PICTURE DESCRIPTION QTY. 2 X 4 X 58" FILLER PANEL BOARD/ REAR BOTTOM PANEL BOARD 2-4-5800-FPB 2 X 4 X 58.38" TARP BOARD 2-4-5838-TB 4 X 4 X 24.38" FILLER POST 4-4-2438-FP...
  • Page 90 PICTURE DESCRIPTION QTY. 721 & 722 HARDWARE BOXES HARDWARE BOXES RIDE SLIDE 03-0002...
  • Page 91 PICTURE DESCRIPTION QTY. PUNCHING 09-0002 SUPER SCOOP 03-0007...
  • Page 92 PICTURE DESCRIPTION QTY. IRON DUCTILE SWING HANGER 11-4012 SPRING CLIP 11-4003 90 GREEN BRACKET 11-5013 SAFETY HANDLE (2 HANDLES ARE IN ONE BAG) 07-0005...
  • Page 93 PICTURE DESCRIPTION QTY. TARP UPPER LEVEL...
  • Page 94 STEP 1: ATTACHING T-NUTS TO THE POSTS 1: THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY. IF ANY MISTAKES ARE MADE HERE, YOU WILL NEED TO DIS-ASSEMBLE AND THEN RE-ASSEMBLE TO MAKE YOUR CORRECTIONS. 2: MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS. USE A BOLT TO CLEAN OUT ANY DEBRIS. 3: LAY OUT EACH OF THE 4 X 4 X 117.84"...
  • Page 95 STEP 2: ASSEMBLING THE UPPER LEVEL SIDE FRAME 1: LAY THE POSTS ON THE GROUND IN THEIR PROPER ORIENTATION. 2: LAY THE 2 X 6 X 31.00 SANDBOX BOARD ON TOP OF THE CORNER POST AND MIDDLE POST ON THE BOTTOM OF THE POSTS.
  • Page 96 STEP 3: SANDBOX BOARDS AND TOP PANEL BOARD YOU WILL NEED AN EXTRA PERSON FOR THIS STEP. 1: WITH HELP, STAND UP THE FRONT AND BACK SIDE ASSEMBLIES. 2: ATTACH ONE 2 X 6 X 58.38" SANDBOX BOARD TO THE BOTTOM OF THE POSTS OF BOTH FRAME ASSEMBLIES ON EACH SIDE.
  • Page 97 STEP 4: UPPER LEVEL UNDER DECK SUPPORTS 1: PLACE THE 4 X 4 X 58.38" UNDER DECK SUPPORT DIRECTLY UNDERNEATH THE DECK SUPPORTS. ATTACH THE UNDER DECK SUPPORT TO THE MIDDLE POSTS AND CORNER POSTS WITH 3/8" X 5" LAG SCREWS AND 3/8" WASHERS AS SHOWN IN THE DIAGRAM BELOW.
  • Page 98 STEP 5: CONNECTING THE DECK SUPPORTS 1: PLACE THE 2 X 4 X 49.19 DECK SUPPORTS AGAINST THE UPPER LEVEL MIDDLE POSTS AND THE PLAYSET CORNER POSTS UNDERNEATH THE SIDE RAIL. USE 5/16" X 4-1/2" HEX BOLTS TO ATTACH THE DECK SUPPORTS TO THE T-NUTS INSTALLED ON THE CORNER POSTS. 2: PLACE THE UPPER LEVEL FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE.
  • Page 99 STEP 6: UPPER LEVEL CORNER POSTS 1: MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS. USE A BOLT TO CLEAN OUT ANY DEBRIS. 2: USING THE DIAGRAM BELOW, LAY OUT BOTH 4 X 4 X 38.88 CORNER POSTS IN A FLAT SURFACE. 3: USE A HAMMER TO SEAT THE T-NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW.
  • Page 100 STEP 7: SAFETY BAR 1: LAY THE 2 X 4 X 58.38" SAFETY BAR ON A FLAT SURFACE, USE A HAMMER TO SEAT THE T-NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW. THE BARREL OF THE T-NUTS SHOULD GO IN THE HOLE FIRST. HAMMER THE T-NUT UNTIL IT IS FLUSH/ALMOST FLUSH TO THE SAFETY BAR.
  • Page 101 STEP 8: CENTER POST 1: LAY THE 4 X 4 X 45.68" CENTER POST ON A FLAT SURFACE, USE A HAMMER TO SEAT THE T-NUT AFTER INSERTING IT INTO THE HOLE SHOWN IN THE DIAGRAM BELOW. THE BARREL OF THE T-NUT SHOULD GO IN THE HOLE FIRST. HAMMER THE T-NUT UNTIL IS FLUSH/ALMOST FLUSH TO THE SAFETY BAR.
  • Page 102 STEP 9: CENTER DECK SUPPORTS 1: PLACE THE THE 4 X 4 X 10.13" CENTER POST AGAINST THE 4 X 4 X 58.38" DECK SUPPORT, MAKE SURE IT IS FLUSH ON THE BOTTOM AND EQUALLY SPACED BETWEEN THE TWO CORNER POSTS. FASTEN USING ONE 3/8"...
  • Page 103 STEP 10: CONNECTING THE CENTER DECK SUPPORT 1: PLACE THE 2 X 4 X 49.19" CENTER DECK SUPPORT (OFFSET DOWN) AGAINST THE 4 X 4 X 10.13" CENTER POST. THE 10" END SHOWN BELOW SHOULD BE ON TOP OF THE DECK SUPPORT ON THE UPPER LEVEL.
  • Page 104 STEP 11: ATTACHING DECK BLOCKS AND DECK SUPPORT 1: INSERT THE 4 X 4 X 21.13" DECK BLOCKS IN BETWEEN THE 2 X 4 CENTER DECK SUPPORTS AND THE 2 X 4 DECK SUPPORTS, UNDERNEATH THE PLAY SET SIDE RAIL. MAKE SURE THE C-BORE HOLES ARE FACING DOWN AND FASTEN TO THE SIDE RAIL USING 3/8"...
  • Page 105 STEP 12: CENTER POST AND CENTER DECK SUPPORT 1: PLACE THE 2 X 4 X 58.00" FILLER PANEL BOARD AGAINST THE REAR FACE OF THE 4 X 4 X 42.28" CENTER POST, MAKE SURE THE COUNTER SINK HOLES ARE OPPOSITE TO EACH OTHER. THE FILLER PANEL BOARD MUST BE FLUSH TO THE TOP END OF THE CENTER POST AND EQUALLY SPACED ON BOTH SIDES.
  • Page 106 STEP 13: IRON DUCTILE 1: LINE UP THE HOLES OF THE IRON DUCTILE WITH THE HOLES IN THE CENTER DECK SUPPORT, THE IRON DUCTILE WILL BE ON THE BOTTOM. 2: FASTEN THE IRON DUCTILE TO THE SWING BEAM USING 3/8" X 4-1/2" CARRIAGE BOLTS WITH TORQUE WASHERS, AND 3/8"...

  • Page 107: Top And Bottom Panel Boards

    STEP 14: TOP AND BOTTOM PANEL BOARDS 1: PLACE THE 2 X 4 X 70.00" TOP PANEL BOARD ON THE TOP LOWER HOLES ON THE CORNER POSTS. USE 5/16" X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE END HOLES OF THE TOP PANEL BOARD TO THE T-NUTS INSTALLED IN THE CORNER POSTS.

  • Page 108: Deck Filler, Deck Spacers And Deck Boards

    STEP 15: DECK FILLER, DECK SPACERS AND DECK BOARDS 1: CENTER THE 5/4 X 4 X 58.13" DECK FILLER ABOVE THE DECK SUPPORTS, FLAT AGAINST THE MIDDLE POSTS AND CENTER POST. FASTEN USING #8 X 2" WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE MIDDLE POSTS AND CENTER POST AS SHOWN BELOW.

  • Page 109: Angle Supports

    STEP 16: ANGLE SUPPORTS 1: FIND SIX 2 X 4 X 18.00" ANGLE SUPPORTS AND MOUNT THEM UNDER THE DECK ON THE FRONT, REAR AND SIDES OF THE FORT. THE TOP OF THE ANGLE SUPPORTS SHOULD BE FLUSH OR LOWER THAN THE BOTTOM OF THE DECK BOARDS.

  • Page 110: Bottom And Top Panel Boards

    STEP 17: BOTTOM AND TOP PANEL BOARDS 1: PLACE THE 2 X 6 X 31.00" SANDBOX BOARD/BOTTOM PANEL BOARD (OFFSET HOLES UP)(1) AT THE MIDDLE OF THE CORNER POST AND BOTTOM OF CENTER POST. USE A 5/16" X 4-1/2" HEX BOLT AND A 5/16"...
  • Page 111 STEP 18: LADDER 1: FIND FOUR 2 X 4 X 27.55" LADDER SIDES. 2: POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH OTHER AND ARE PARALLEL. 2 X 4 X 27.55" LADDER SIDE 3: INSERT T-NUTS INTO THE OUTSIDE OF THE LADDER SIDES AND SET WITH A HAMMER.
  • Page 112 STEP 19: LADDER TO FORT 1: PLACE THE LADDERS INTO POSITION ON TOP OF THE LOWER LEVEL DECK RESTING ON THE DECK BLOCKS BELOW THE SIDE RAIL. ATTACH USING #14 X 1" PAN HEAD SCREWS AND 1/4" WASHERS THROUGH THE HOLES IN THE LADDER BRACKETS INTO THE DECK BLOCKS. 2: UNDERNEATH THE DECK ATTACH THE DECK BOARDS TO EACH LADDER SIDE WITH #8 X 2-1/2"...

  • Page 113: Center Posts And Bottom Panel Board

    STEP 20: CENTER POSTS AND BOTTOM PANEL BOARD 1: PLACE THE 2 X 4 X 42.50" BOTTOM PANEL BOARD ABOVE THE ROPE LADDER SUPPORT, CENTERED BETWEEN THE CORNER POST AND THE MIDDLE POST. USE 5/16" X 3-1/2" LAG SCREWS AND 5/16" WASHERS TO ATTACH THE BOTTOM PANEL BOARD TO THE POSTS. 2: HAMMER A T-NUT INTO THE HOLE OF THE 2 X 4 X 68.00"...

  • Page 114: Panel Slats

    STEP 21: PANEL SLATS 1: FIND SIX 5/4 X 6 X 30.50" PANEL SLATS. 2: INSTALL THE PANEL SLATS AT EQUAL LENGTHS. SEE DETAIL BELOW FOR MEASUREMENTS. 3: ATTACH THE PANEL SLATS TO THE TOP AND BOTTOM PANEL BOARDS WITH #8 X 2" WOOD SCREWS THROUGH THE PREDRILLED HOLES.
  • Page 115 STEP 22: PANEL SLATS 1: FIND FOUR 5/4 X 6 X 30.50" PANEL SLATS AND PLACE THEM AT THE FRONT OF THE FORT AGAINST THE TOP AND BOTTOM PANEL BOARDS. ATTACH WITH #8 X 2" WOOD SCREWS. 2: FIND FOUR 5/4 X 6 X 26.00" PANEL SLATS AND PLACE THEM AT THE REAR OF THE FORT AGAINST THE TOP AND BOTTOM PANEL BOARD LOCATED ABOVE THE ROPE LADDER SUPPORT.

  • Page 116: Sandbox Seats And Safety Bar

    STEP 23: SANDBOX SEATS AND SAFETY BAR 1:l MEASURE 24" FROM THE BOTTOM OF THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT. MARK THESE POSITIONS ON THE OUTSIDE OF THE MIDDLE POSTS. ATTACH THE 2 X 4 X 58.38"...
  • Page 117 STEP 24: TARP BOARD 1: MOUNT THE 2 X 4 X 58.38" TARP BOARDS ON TOP OF THE CORNER POSTS AND CENTER POSTS, FASTEN USING #8 X 2-1/2" WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE POSTS. 2: PLACE A PLASTIC PLUG INTO ALL THE CORNER POST TOP HOLES. USE A DAB OF SILICONE ON THE PLUGS TO SEAL THE HOLES.
  • Page 118 STEP 25: TARP 1: LAY THE TARP ACROSS THE TARP BOARDS AND FILLER BOARD, MAKE SURE THE HEM SIDE IS DOWN. HAVE AN ASSISTANT HELP YOU. WRAP THE TARP ENDS AROUND THE END TARP BOARD AND THE FILLER BOARD. 2: BEGIN AT THE FRONT RIGHT SIDE CORNER. PREDRILL A HOLE IF YOU WISH, THEN PLACE ONE #14 X 1-1/4"...
  • Page 119 STEP 26: ATTACHING THE RAD RIDE TO THE FORT 1: REMOVE LAGS AND WASHERS FROM THE WALL PANEL (CENTER POST ONLY). 2: ASSEMBLE THE RAD RIDE ACCORDING TO THE INSTRUCTIONS PROVIDED. SEE BELOW FOR PLACEMENT OF YOUR SLIDE. 3: ATTACH THE ENTRY OF THE SLIDE TO THE FORT CORNER END CENTER POST. REPLACE THE REMOVED LAGS AND WASHER, INSERT 5/16"...

  • Page 120: Attaching The Super Scoop Slide

    STEP 27: ATTACHING THE SUPER SCOOP SLIDE 1: PLACE THE SUPER SCOOP SLIDE IN THE OPENING OF THE FORT. LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK. 2: ATTACH THE SLIDE TO THE DECK WITH #14 X 3" PAN HEAD SCREWS. ***DO NOT OVER TIGHTEN*** #14 X 3"...
  • Page 121 STEP 28: PUNCHING BAG 1: THE PUNCHING BAG COMES WITH A SHORT SECTION OF CHAIN ATTACHED TO IT WITH AN "S"- HOOK. 2: ATTACH THE END OF THE CHAIN TO THE IRON DUCTILE WITH A SPRING CLIP. IRON DUCTILE SPRING CLIP SWING CHAIN PUNCHING BAG...
  • Page 122 STEP 29: MOUNTING THE TELESCOPE 1: WITH THE 1-1/4" WOOD SCREWS PROVIDED IN THE TELESCOPE BAG, FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE REAR SIDE TOP PANEL BOARD. 2: PLACE THE TELESCOPE STAND AND THE TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET.
  • Page 123 STEP 30: SAFETY HANDLES (UPPER LEVEL) 1: LOCATE THE SAFETY HANDLE BAG. 2: ADJUST THE SAFETY HANDLE UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD. 3: ATTACH EACH SAFETY HANDLE TO THE UPPER LEVEL CORNER POST AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES.

  • Page 124: Flag Kits

    STEP 31: FLAG KITS 1: INSTALL THE FLAG KITS IN THE DESIRED LOCATION ON YOUR PLAY SET. THE RECOMMENDED LOCATION IS ON THE SIDE RAIL BETWEEN THE LOWER AND UPPER LEVEL. ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED. ATTACH WITH PHILLIPS PAN HEAD SCREWS PROVIDED WITH THE FLAGS.

This manual is also suitable for:

Sun valley deluxe 701n-1Sun valley deluxe 701n-2Sun valley deluxe 702nSun valley deluxe 721-1Sun valley deluxe 721-2

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