TAEHA PDP-1000 User Manual
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TAEHA PDP-1000 User Manual

Pro duo pump system
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PRO DUO PUMP SYSTEM
PDP-1000
User manual

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Summary of Contents for TAEHA PDP-1000

  • Page 1 PRO DUO PUMP SYSTEM PDP-1000 User manual...

  • Page 2: Table Of Contents

    PDP-1000 BA type partlist .............................27 PDP-1000 BAH type partlist ..........................28 PDP-1000 BB type partlist .............................29 PDP-1000 BBH type partlist ..........................30 PDP-1000 CA type partlist .............................31 PDP-1000-CB type partlist .............................32 PDP-1000-CC type partlist .............................33 2/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 3 6.10 PDP-1000-FAH type partlist ..........................35 6.11 PDP-1000-FB type partlist .............................36 6.12 PDP-1000-FBH type part list..........................37 Maintenance .................................38 Alarm display and countermeasures ........................39 Inspection and measures ............................40 Trouble Shooting ...............................41 3/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 4: General Information

    2. If someone other than the technical support personnel of Taeha Corp. modifieds the equipment or repairs the quipment without using the designated parts. 3. If any spare parts other than those specified by Taeha Corp. have been used for the product. 4. If the defect is due to an intentional damage.

  • Page 5: Features Of Pro Duo Pump System

    Clean dispensing can be achieved because drop formation is prevented by the sniff back  function and freely rotate. No detergent is used for maintenance ; instead the mixer part can be replaced. Maintenance is therefore eco-friendly and economical. 5/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 6: Specification Of Pro Duo Pump

    PDP-1000 Rev 1.1 2.3 Specification of Pro Duo Pump Figure 1. Appearance of pro duo pump 6/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 7 Material Module Type : Inlet Adapter Material Inlet Port Tap Type : BSPT 1/4” Material Mix adapter A/B/C/F/K type Outlet Port Operating 10 ~ 40℃, 10 ~ 85%RH Condition 7/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 8: Specification Of Pro Duo Pump Controller

    NPN Open Collector Tr Operating temperature 10 ~ 40℃ Avoid direct sunlight Operating humidity 10 ~ 85%RH No condensation Vibration resistent Less than 0.5G G : acceleration of gravity 8/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 9: Pdp(Standard) System

    10 Pin 2 Pcs External In/Out Connector Range : 0 ~ 50bar (gauge pressure) Pressure Sensor(option) 50B P3IK91 2 Pcs Output : 0.5 ~ 3.0 VDC Tolerable pressure : 150bar 9/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 10: Pdpm (Module Type) System

    10 Pin 2 Pcs External In/Out Connector Range : 0 ~ 50bar (gauge pressure) Pressure Sensor(option) 50B P3IK91 2 Pcs Output : 0.5 ~ 3.0 VDC Tolerable pressure : 150bar 10/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 11: Names Of Each Part

    PDP-1000 Rev 1.1 Names of each part Figure 5. Names of each part 11/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 12 Rev 1.1 Table 5. The shape of mix adapter and mixer A Type B Type C Type F Type A(1:1~3:1) BA(1:1~3:1) CA(1:1~3:1) FA(1:1~3:1) A(4:1~10:1) BB(4:1~10:1) CB(4:1~10:1) FB(4:1~10:1) Adapter CC(4:1~10:1) Mixer 12/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 13: Operation Of Pro Duo Pump

    When it is confirmed that the bubbles are all eliminated, then close it off again. When eliminating bubbles, set the motor speed at low(5~10RPM) to dispense. Figure 7. Eliminating bubbles 13/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 14: Ready To Use

    (Tank, Barrel, Cartridge) is correct. However, it can be changed according to the dispensing conditions. Table 6. Suitable setting for each material Less than 2000 cPs 1~2kgf/cm Over 2000 cPs 2~5kgf/cm 14/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 15 10) Select "Ratio" for Controller Mode and enter the setting value. 11) When all the preparations are completed, use an external device or Foot Switch to shot. Figure 9. Air vent knob 15/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 16: Pdp-1000 Disassemble

    PDP-1000 Rev 1.1 PDP-1000 disassemble This section describes the procedure for disassembling the PDP-1000 for its maintenance. Prepare the Pro Duo Pump and tools. 16/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 17 PDP-1000 Rev 1.1 Turn the mix cap counterclockwise to release the night cap. 17/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 18 PDP-1000 Rev 1.1 Turn the wrench bolts counterclockwise to release the mix adapter. 18/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 19 Rev 1.1 Wrench Remove the Twin Block by turning the four Wrench Bolt counterclockwise at the bottom. (When the Twin Block is separated, it is separated into two pumps.) 19/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 20 PDP-1000 Rev 1.1 Hold a pump and remove the orifice adapter using a spanner. 20/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 21 PDP-1000 Rev 1.1 Hold a pump and remove the union cap using a spanner. 21/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 22 PDP-1000 Rev 1.1 Turn the wrench bolts counterclockwise to release the motor. 22/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 23 PDP-1000 Rev 1.1 Use the Repair Tool to fix one side, and then slowly turn the Stator counterclockwise with a spanner to remove it. 23/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 24 PDP-1000 Rev 1.1 Turn the wrench bolts counterclockwise to release the chamber. 24/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 25 PDP-1000 Rev 1.1 10) Remove motor and seal block by rocking them to the left and right. 25/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 26: Pdp-1000 Partlist

    Rotor + bearing block PDP-1000-A-O O-Ring(AN016) FKM(1472) PDP-1000-A-14 Urethane sleeve Poly urethane PDP-1000-A-P Bolt(M3x35) High-strength PDP-1000-A-15 Coupling driving flange SUS303 PDP-1000-A-Q Set screw(M3x5) PDP-1000-A-16 Motor housing AL2024 PDP-1000-A-R Bolt(M3x8) PDP-1000-A-17 Motor 26/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 27: Pdp-1000 Ba Type Partlist

    Rotor + bearing block PDP-1000-BA-O O-Ring(AN016) FKM(1472) PDP-1000-BA-14 Urethane sleeve Poly urethane PDP-1000-BA-P Bolt(M3x35) High-strength PDP-1000-BA-15 Coupling driving flange SUS303 PDP-1000-BA-Q Set screw(M3x5) PDP-1000-BA-16 Motor housing AL2024 PDP-1000-BA-R Bolt(M3x8) PDP-1000-BA-17 Motor 27/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 28: Pdp-1000 Bah Type Partlist

    Rotor + bearing block PDP-1000-BAH-N O-Ring(AN016) FKM(1472) PDP-1000-BAH-14 Urethane sleeve Poly urethane PDP-1000-BAH-O Bolt(M3x35) High-strength PDP-1000-BAH-15 Coupling driving flange SUS303 PDP-1000-BAH-P Set screw(M3x5) PDP-1000-BAH-16 Motor housing AL2024 PDP-1000-BAH-Q Bolt(M3x8) 28/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 29: Pdp-1000 Bb Type Partlist

    O-Ring(SS5) FKM(1472) PDP-1000-BB-14 Urethane sleeve Poly urethane PDP-1000-BB-P O-Ring(AN016) FKM(1472) PDP-1000-BB-15 Coupling driving flange SUS303 PDP-1000-BB-Q Bolt(M3x35) High-strength PDP-1000-BB-16 Motor housing AL2024 PDP-1000-BB-R Set screw(M3x5) PDP-1000-BB-17 Motor PDP-1000-BB-S Bolt(M3x8) 29/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 30: Pdp-1000 Bbh Type Partlist

    Rotor + bearing block PDP-1000-BBH-N O-Ring(AN016) FKM(1472) PDP-1000-BBH-14 Urethane sleeve Poly urethane PDP-1000-BBH-O Bolt(M3x35) High-strength PDP-1000-BBH-15 Coupling driving flange SUS303 PDP-1000-BBH-P Set screw(M3x5) PDP-1000-BBH-16 Motor housing AL2024 PDP-1000-BBH-Q Bolt(M3x8) 30/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 31: Pdp-1000 Ca Type Partlist

    Rotor + bearing block PDP-1000-CA-N O-Ring(AN016) FKM(1472) PDP-1000-CA-14 Urethane sleeve Poly urethane PDP-1000-CA-O Bolt(M3x35) High-strength PDP-1000-CA-15 Coupling driving flange SUS303 PDP-1000-CA-P Set screw(M3x5) PDP-1000-CA-16 Motor housing AL2024 PDP-1000-CA-Q Bolt(M3x8) 31/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 32: Pdp-1000-Cb Type Partlist

    O-Ring(AN016) FKM(1472) PDP-1000-CB-14 Rotor + bearing block PDP-1000-CB-O Bolt(M3x35) High-strength PDP-1000-CB-15 Urethane sleeve Poly urethane PDP-1000-CB-P Set screw(M3x5) PDP-1000-CB-16 Coupling driving flange SUS303 PDP-1000-CB-Q Bolt(M3x8) PDP-1000-CB-17 Motor housing AL2024 32/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 33: Pdp-1000-Cc Type Partlist

    Rotary seal(+O-Ring) UHMW-PE PDP-1000-CC-N O-Ring(AN016) FKM(1472) PDP-1000-CC-15 Rotor + bearing block PDP-1000-CC-O Bolt(M3x35) High-strength PDP-1000-CC-16 Urethane sleeve Poly urethane PDP-1000-CC-P Set screw(M3x5) PDP-1000-CC-17 Coupling driving flange SUS303 PDP-1000-CC-Q Bolt(M3x8) 33/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 34: Pdp-1000-Fa Type Partlist

    Rotor + bearing block PDP-1000-FA-O O-Ring(AN016) FKM(1472) PDP-1000-FA-14 Urethane sleeve Poly urethane PDP-1000-FA-P Bolt(M3x35) High-strength PDP-1000-FA-15 Coupling driving flange SUS303 PDP-1000-FA-Q Set screw(M3x5) PDP-1000-FA-16 Motor housing AL2024 PDP-1000-FA-R Bolt(M3x8) PDP-1000-FA-17 Motor 34/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 35: Pdp-1000-Fah Type Partlist

    O-Ring(AN016) FKM(1472) PDP-1000-FAH-13 Rotor + bearing block PDP-1000-FAH-N Bolt(M3x35) High-strength PDP-1000-FAH-14 Urethane sleeve Poly urethane PDP-1000-FAH-O Set screw(M3x5) PDP-1000-FAH-15 Coupling driving flange SUS303 PDP-1000-FAH-P Bolt(M3x8) PDP-1000-FAH-16 Motor housing AL2024 35/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 36: Pdp-1000-Fb Type Partlist

    Rotor + bearing block PDP-1000-FB-O O-Ring(AN016) FKM(1472) PDP-1000-FB-14 Urethane sleeve Poly urethane PDP-1000-FB-P Bolt(M3x35) High-strength PDP-1000-FB-15 Coupling driving flange SUS303 PDP-1000-FB-Q Set screw(M3x5) PDP-1000-FB-16 Motor housing AL2024 PDP-1000-FB-R Bolt(M3x8) PDP-1000-FB-17 Motor 36/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 37: Pdp-1000-Fbh Type Part List

    O-Ring(AN016) FKM(1472) PDP-1000-FBH-13 Rotor + bearing block PDP-1000-FBH-N Bolt(M3x35) High-strength PDP-1000-FBH-14 Urethane sleeve Poly urethane PDP-1000-FBH-O Set screw(M3x5) PDP-1000-FBH-15 Coupling driving flange SUS303 PDP-1000-FBH-P Bolt(M3x8) PDP-1000-FBH-16 Motor housing AL2024 37/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 38: Maintenance

    As the functional use time of parts becomes long, aging may occur and it may cause the failure of the equipment. Check regularly for trouble prevention and preservation of the equipment, and, in case of abnormality, replace parts. 38/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 39: Alarm Display And Countermeasures

    Caution Some alarms cannot be released even after reset. In this case, you must reboot(power On/Off) after completing action for the relevant error. 39/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 40: Inspection And Measures

    Check for abnormal vibration or abnormal noise on the bearing part. Fastening condition of the fixed parts and joints in the equipment. Other Checks Periodically Joined and tightened condition of wiring. Arrangement condition around the equipment. 40/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 41: Trouble Shooting

    1. Check if the bearing in the bearing block has been damaged. occurs while the pump is 2. Check the status of abrasion of the rotary seal in the seal block. operating 3. Check the condition of the motor reducer. 41/41 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

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