TAEHA PCP-1500 Series User Manual
  1. Manuals
  2. Brands
  3. TAEHA Manuals
  4. Water Pump
  5. PCP-1500 Series
  6. User manual

TAEHA PCP-1500 Series User Manual

Pro-pump system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PRO-PUMP SYSTEM
PCP-1500/2000A/2000/5000 Series
User manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PCP-1500 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for TAEHA PCP-1500 Series

Summary of Contents for TAEHA PCP-1500 Series

  • Page 1 PRO-PUMP SYSTEM PCP-1500/2000A/2000/5000 Series User manual...

  • Page 2: Table Of Contents

    Disassemble ..................................20 Disassembly of PCP-1500/2000A ........................20 5.1.1 Disassembly of Rotor ass’y and seal ......................27 Disassembly of PCP-2000/5000 ..........................30 5.2.1 Disassembly of rotor ass’y ..........................38 5.2.2 Disassembly of rotary seal ..........................40 2/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 3 PCP-1500 Part list ..............................45 PCP-2000 Part List ..............................46 PCP-2000A Part List ..............................47 PCP-5000 Part List ..............................48 Maintenance .................................49 Alarm display and action ............................50 Inspection and measures ............................51 Trouble shooting ................................52 3/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 4: General Information

    2. If someone other than the technical support personnel of Taeha Corp. modifies the equipment or repairs the equipment without using the designated parts. 3. If any spare parts other than those specified by Taeha Corp. have been used for the product. 4. If the defect is due to an intentional damage.

  • Page 5: Features Of Pro-Pump System

     Disassembly and reassembly for maintenance and cleaning is easy because of simple structure of the pumping unit.  Precise volume of fluid with filler is dispensed without impairing fillers under the cavity displacement dispensing process. 5/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 6: Dimension And Specification

    PCP-1500/2000A/2000/5000 Series Rev 3 2.3 Dimension and specification 6/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 7 Stator Material Material Inlet Adapter / BSPT 1/2” BSPT 1/2” Inlet Port Material Luer lock / BSPT 3/8” BSPT 1/2” Outlet Port Operating 10 ~ 40℃, 10 ~ 85%RH Condition 7/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 8: Features And Specification Of Pro-Pump Controller

    PCP-1500/2000A/2000/5000 Series Rev 3 2.4 Features and specification of Pro-pump controller 8/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 9 Output Connector STL950/10-5.0-V-GREEN AK950/10-5.0-GREEN Operating Temperature 5℃ ~ 45℃ Avoid direct sunlight Operating Humidity 10 ~ 85%RH No condensation Vibration Resistent Less than 0.5G G : Acceleration of Gravity 9/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 10: Pcp Standard System

    PCP-1500/2000A/2000/5000 Series Rev 3 2.5 PCP standard system A standard type means a structure in which the material suppliers(barrel, cartridge, tank, etc.) are separated from the Pro-Pump. 10/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 11 For manual dispensing Terminal Block 10 Pin 2 Pcs In/Out Signal Connector Length : 1.8m RS 485 Cable 25 Pin 1 Pc Driver Box Cable Driver Box 1 Pc 11/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 12: Pcp Module System(Pcpm)

    PCP-1500/2000A/2000/5000 Series Rev 3 2.6 PCP module system(PCPM) Module type means that the material supplier(barrel, cartridge, tank, etc.) is integral with the Pro-Pump unit. 12/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 13 For manual dispensing Terminal Block 10 Pin 2 Pcs In/Out Signal Connector Length : 1.8m RS 232 Cable 25 Pin 1 Pc Driver Box Cable Driver Box 1 Pc 13/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 14: Names Of Each Part

    PCP-1500/2000A/2000/5000 Series Rev 3 Names of each part 14/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 15: Operation

    5~10 seconds). When it is confirmed that the bubbles are all eliminated, then close it off again. When eliminate bubbles, set the motor speed at low(5~10RPM) to dispense. 15/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 16: Ready To Use

    5) Apply according to the guide setting. However it may vary depending on the conditions. Less than 2000cps 1~2kgf/cm Over 2000cps 2~5kgf/cm 6) Open the air vent knob on the Pro-Pump. 16/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 17 9) Set the appropriate mode and dispensing rate for the shot conditions and press the shot button to check if normal dispensing is occurring. 10) When all preparations have been completed, shot using an external device or foot switch. 17/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 18: Check The Shot Amount

     Calculated by the proportional method, you can dispense it like you want. 5) If the discharge amount is more than 3% difference than usual, you may suspect the wear of Pro Pump. In this case, replace the stator. 18/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 19: Starting And Ending Of Operation

    4) Run shot operation 2~3 times and clean the adapter dosing part. 5) Seal the dosing part with night cap and finish the operation. Safety check to prevent contamination of dosing part. 19/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 20: Disassemble

    PCP-1500/2000A/2000/5000 Series Rev 3 Disassemble 5.1 Disassembly of PCP-1500/2000A This section describes the procedure for disassembling the pro-pump(PCP-1500/2000A) for its maintenance.. Prepare the Pro-Pump(PCP-1500/2000A) and tools. 20/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 21 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts(M3x12) counterclockwise to separate the motor. 21/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 22 PCP-1500/2000A/2000/5000 Series Rev 3 Use a spanner to separate the outlet adapter. 22/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 23 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts(M4x8) counterclockwise to separate stator cap. 23/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 24 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts(M3x12) counterclockwise to separate motor block. 24/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 25 PCP-1500/2000A/2000/5000 Series Rev 3 Fix one side with the repair tool, use a dedicated spanner to slowly rotate stator counterclockwise to separate it. 25/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 26 PCP-1500/2000A/2000/5000 Series Rev 3 Use a spanner to separate the chamber cap. 26/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 27: Disassembly Of Rotor Ass'y And Seal

    PCP-1500/2000A/2000/5000 Series Rev 3 Separate chamber and rotor ass’y. 5.1.1 Disassembly of Rotor ass’y and seal 1) Separate the joint sleeve. 27/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 28 PCP-1500/2000A/2000/5000 Series Rev 3 2) Hold the idle coupling with the spanner and turn bolt(M4x8) counterclockwise to remove it. 28/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 29 3) Pull off the bearing block and seal housing. 4) Separate the rotary seal and seal support in the rotor direction * Assemble in the reverse order of disassembly. 29/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 30: Disassembly Of Pcp-2000/5000

    PCP-1500/2000A/2000/5000 Series Rev 3 5.2 Disassembly of PCP-2000/5000 This section describes the procedure for disassembling the Pro-Pump(PCP-2000/5000) for its maintenance. Prepare the Pro Pump(PCP-2000/5000) and tools. 30/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 31 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts(M5x12) counterclockwise to separate motor. 31/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 32 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the bolts(M3x5) counterclockwise to separate outlet adapter. 32/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 33 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts (M4x10) counterclockwise to separate the stator cap and stator sleeve. 33/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 34 PCP-1500/2000A/2000/5000 Series Rev 3 Turn the four wrench bolts(M4x15) counterclockwise to separate the motor block. 34/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 35 PCP-1500/2000A/2000/5000 Series Rev 3 Fix one side with the repair tool, use a dedicated spanner to slowly rotate stator counterclockwise to separate it. 35/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 36 PCP-1500/2000A/2000/5000 Series Rev 3 Use a spanner to separate the chamber cap. 36/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 37 PCP-1500/2000A/2000/5000 Series Rev 3 Hit the rotor with a rubber hammer and push it out in the direction of the chamber cap to remove the chamber and rotor ass’y. 37/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 38: Disassembly Of Rotor Ass'y

    PCP-1500/2000A/2000/5000 Series Rev 3 5.2.1 Disassembly of rotor ass’y 1) Separate Joint coupling and tee-key. 38/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 39 2) Using two spanners, one holds and fixes the D-Cut part of the rotor assembly’s rod. Hold the idle coupling with the remaining spanner and turn it counterclockwise to remove it. 3) Separate bearing block and seal block. 39/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 40: Disassembly Of Rotary Seal

    PCP-1500/2000A/2000/5000 Series Rev 3 5.2.2 Disassembly of rotary seal After removing the material in the seal housing and rotary seal gaps with a cleaning solution, separate the seal.. 40/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 41: Assembly Of Pcp-2000/5000

    2) Assemble in the direction shown in the figure(assembly direction) and put in the order of rotary seal and seal support. 41/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 42 PCP-1500/2000A/2000/5000 Series Rev 3 3) When assembling the seal block, assemble with the open direction facing the rotor. 42/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 43 4) Assemble the bearing block. 5) Tighten the idle coupling to the end. At this time, make sure that the tee key homes match. 6) Assemble the tee key and coupling flange. 43/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...
  • Page 44 PCP-1500/2000A/2000/5000 Series Rev 3 44/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 45: Pcp-1500/2000A/2000/5000 Part List

    AL6061 O-Ring(AS026) FKM(1472) 101008-20-B Inlet vent plug AL6061 Bolt(M3x12) 101002-06 Vent knob AL6061 Bolt(M3x8) 101008-12 Chamber cap SUS303 Motor 101008-A18 Rotor shaft ass’y Motor cable 101008-7 Seal housing SUS303 45/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 46: Pcp-2000 Part List

    SUS303 Bolt(M3x6) 101009-A18 Rotor shaft ass’y Set screw(M3x4) 101010-7 Seal block SUS303 Set screw(M4x8) 101010-8 Rotary seal UHMW-PE Bolt(M5x12) 101010-9 Back up ring SUS303 Motor 101010-11 Bearing housing SUS303 46/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 47: Pcp-2000A Part List

    AL6061 O-Ring(AS026) FKM(1472) 101008-20-B Inlet vent plug AL6061 Bolt(M3x12) 101002-06 Vent knob AL6061 Bolt(M3x8) 101008-12 Chamber cap SUS303 Motor 101014-A18 Rotor shaft ass’y Motor cable 101008-7 Seal housing SUS303 47/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 48: Pcp-5000 Part List

    SUS303 Bolt(M3x6) 101010-A18 Rotor shaft ass’y Set screw(M3x4) 101010-7 Seal block SUS303 Set screw(M4x8) 101010-8 Rotary seal UHMW-PE Bolt(M5x12) 101010-9 Back up ring SUS303 Motor 101010-11 Bearing housing SUS303 48/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 49: Maintenance

    As the functional use time of parts becomes long, aging may occur and it may cause the failure of the equipment. Check regularly for trouble prevention and preservation of the equipment, and in case of abnormality, replace parts. 49/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 50: Alarm Display And Action

    Caution Some alarms cannot be released even after reset. In this case, you must reboot(power ON/OFF) after completing action for the relevant error. 50/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 51: Inspection And Measures

    Check for abnormal vibration or abnormal noise on the bearing part. Fastening condition of the fixed parts and joints in the equipment. Other Checks Periodically Joined and tightened condition of wiring. Arrangement condition around the equipment. 51/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

  • Page 52: Trouble Shooting

    If an abnormal noise occurs Check the status of abrasion of the rotary seal in the seal block. while the pump is operating Check the condition of the motor reducer. 52/52 2023/01/16 Copyright © 2023 by TAEHA CORP. All Rights Reserved...

This manual is also suitable for:

Pcp-2000a seriesPcp-2000 seriesPcp-5000 series

Table of Contents