TAEHA PCP-005 Series Operation Manual
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TAEHA PCP-005 Series Operation Manual

Pro-pump system
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PCP-005/015/050/150/500/1000
Rev 1.1
PRO-PUMP SYSTEM
PCP-005/015/050/150/500/1000 Series
Operation Manual
1/45
2021/02/03
Copyright © 2021 by TAEHA CORP. All Rights Reserved

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Summary of Contents for TAEHA PCP-005 Series

  • Page 1 PCP-005/015/050/150/500/1000 Rev 1.1 PRO-PUMP SYSTEM PCP-005/015/050/150/500/1000 Series Operation Manual 1/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 2: Table Of Contents

    PCP-1000 Disassemble .............................. 28 Pro Pump Partlist ................................. 36 PCP-005 Partlist ................................36 PCP-015 Partlist ................................37 PCP-050 Partlist ................................38 PCP-150 Partlist ................................39 PCP-500 Partlist ................................40 2/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 3 PCP-005/015/050/150/500/1000 Rev 1.1 PCP-1000 Partlist ................................41 Maintenance ................................... 42 Alarm Display and Action ............................43 Inspection and Measures ............................44 Trouble Shooting................................45 3/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 4: General Information

    2. If someone other than the technical support personnel of Taeha Corp. modifieds the equipment or repairs the quipment without using the designated parts. 3. If any spare parts other than those specified by Taeha Corp. have been used for the product. 4. If the defect is due to an intentional damage.

  • Page 5: Pro Pump System (Pcp) Feature

     Disassembly and reassembly for maintenance and cleaning is easy because of simple structure of the pumping unit.  Precise volume of fluid with filler is dispensed without impairing fillers under the cavity displacement dispensing process. 5/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 6: Pro Pump Feature & Specification

    PCP-005/015/050/150/500/1000 Rev 1.1 2.3 Pro Pump Feature & Specification Figure 1. Pro Pump Feature 6/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 7 Material Inlet Adapter or BSPT 1/4” Inlet Port Luer Lock or Material Luer Lock or BSPT 1/8” Outlet Port BSPT 1/4” Operating 10 ~ 40℃, 10 ~ 85%RH Condition 7/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 8: Pro Pump Controller Feature & Specification

    NPN Open Collector Tr Operating Temperature 10 ~ 40℃ Avoid direct sunlight Operating Humidity 10 ~ 85%RH No condensation Vibration Resistent Less than 0.5G G : acceleration of gravity 8/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 9: Pcp(Standard) System

    Air Tube Ass’y ∅6, Auto Jointer 1 Pc Length : 2m Length : 2m Foot Switch 1 Pc Driving signal In/Out Cable Terminal Block 10 Pin 1 Pc External In/Out Connector 9/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 10: Pcpm (Module Type) System

    Air Tube Ass’y ∅6, Auto Jointer 1 Pc Length : 2m Length : 2m Foot Switch 1 Pc Driving signal In/Out Cable Terminal Block 10 Pin 1 Pc External In/Out Connector 10/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 11: Name Of Each Part

    PCP-005/015/050/150/500/1000 Rev 1.1 Name of each part Figure 5. Name of each part 11/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 12: Pro Pump Operation

    When it is confirmed that the bubbles are all eliminated, then close it off again. When eliminating bubbles, set the motor speed at low(5~10RPM) to discharge. Figure 7. Eliminating bubbles 12/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 13: Pro Pump Ready To Use

    This is to ensure the pump is well supplied materials and eliminated bubbles without  driving. (Turn 1 1/2 turns counter clockwise.) When the fluid is flowing sufficiently compared to dosing amount, close and clean the knob.  13/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 14: Pro Pump Disassemble

    PCP-005/015/050/150/500/1000 Rev 1.1 Pro Pump Disassemble 5.1 PCP-005/015/050 Disassemble This section describes the procedure for disassembling the Pro Pump(PCP-005/015/050) for its maintenance. Prepare the Pro-Pump(PCP-005/015/050) and tools. Figure 9 14/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 15 PCP-005/015/050/150/500/1000 Rev 1.1 Use a spanner to remove the union cap. Figure 10 15/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 16 PCP-005/015/050/150/500/1000 Rev 1.1 Remove the stator sleeve associated with luer lock adapter. Figure 11 16/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 17 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwise to release the motor. Figure 12 17/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 18 PCP-005/015/050/150/500/1000 Rev 1.1 Secure one side with the repair tool, Use a dedicated spanner to slowly rotate stator counterclockwise to release it. Figure 13 18/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 19 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the 2 bolts counterclockwise to release the chamber. Figure 14 19/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 20 PCP-005/015/050/150/500/1000 Rev 1.1 Remove rotor and seal block by rocking them to the left and right. Figure 15 20/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 21: Pcp-150/500 Disassemble

    PCP-005/015/050/150/500/1000 Rev 1.1 5.2 PCP-150/500 Disassemble This section describes the procedure for disassembling the Pro Pump(PCP-150/500) for its maintenance. Prepare the Pro Pump(PCP-150/500) and tools. Figure 16 21/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 22 PCP-005/015/050/150/500/1000 Rev 1.1 Use a spanner to remove orifice adapter. Figure 17 22/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 23 PCP-005/015/050/150/500/1000 Rev 1.1 Hold the pump and remove the union cap using a spanner. Figure 18 23/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 24 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwise to release the motor. Figure 19 24/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 25 PCP-005/015/050/150/500/1000 Rev 1.1 Secure one side with the repair tool, Use a dedicated spanner to slowly rotate stator counterclockwise to release it. Figure 20 25/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 26 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwise to release the chamber. Figure 21 26/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 27 PCP-005/015/050/150/500/1000 Rev 1.1 Remove motor and seal block by rocking them to the left and right. Figure 22 27/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 28: Pcp-1000 Disassemble

    PCP-005/015/050/150/500/1000 Rev 1.1 5.3 PCP-1000 Disassemble This section describes the procedure for disassembling the Pro Pump(PCP-1000) for its maintenanace. Prepare the Pro Pump(PCP-1000) and tools. Figure 23 28/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 29 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwse to release the inlet adapter. Figure 24 29/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 30 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwise to release the motor. Figure 25 30/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 31 PCP-005/015/050/150/500/1000 Rev 1.1 Hold a pump and remove the luer lock adapter using a spanner. Figure 26 31/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 32 PCP-005/015/050/150/500/1000 Rev 1.1 Hold a pump and remove the union cap using a spanner. Figure 27 32/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 33 PCP-005/015/050/150/500/1000 Rev 1.1 Secure one side whit the repair tool, Use a dedicated spanner to slowly rotate stator counterclockwise to release it. Figure 28 33/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 34 PCP-005/015/050/150/500/1000 Rev 1.1 Turn the two wrench bolts counterclockwise to release the chamber. Figure 29 34/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 35 PCP-005/015/050/150/500/1000 Rev 1.1 Remove motor and seal block by rocking them to the left and right. Figure 30 35/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 36: Pro Pump Partlist

    PCP-005-9 Rotary seal(+O-ring) UHMW-PE PCP-005-J Flat headed bolt(M2.5x5) PCP-005-10 Rotor + bearing block PCP-005-11 Urethane sleeve Poly urethane PCP-005-12 Coupling driving flange SUS303 PCP-005-13 Motor housing AL2024 PCP-005-14 Motor 36/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 37: Pcp-015 Partlist

    PCP-015-9 Rotary seal(+O-ring) UHMW-PE PCP-015-J Flat headed bolt(M2.5x5) PCP-015-10 Rotor + bearing block PCP-015-11 Urethane sleeve Poly urethane PCP-015-12 Coupling driving flange SUS303 PCP-015-13 Motor housing AL2024 PCP-015-14 Motor 37/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 38: Pcp-050 Partlist

    PCP-050-9 Rotary seal(+O-ring) UHMW-PE PCP-050-J Flat headed bolt(M2.5x5) PCP-050-10 Rotor + bearing block PCP-050-11 Urethane sleeve Poly urethane PCP-050-12 Coupling driving flange SUS303 PCP-050-13 Motor housing AL2024 PCP-050-14 Motor 38/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 39: Pcp-150 Partlist

    PCP-150-8 Rotary seal(+O-ring) UHMW-PE PCP-150-K Bolt(M3x8) PCP-150-9 Rotor + bearing block PCP-150-10 Urethane sleeve Poly urethane PCP-150-11 Coupling driving flange SUS303 PCP-150-12 Motor housing AL2024 PCP-150-13 Motor PCP-150-14 Connector 39/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 40: Pcp-500 Partlist

    PCP-500-8 Rotary seal(+O-ring) UHMW-PE PCP-500-K Bolt(M3x8) PCP-500-9 Rotor + bearing block PCP-500-10 Urethane sleeve Poly urethane PCP-500-11 Coupling driving flange SUS303 PCP-500-12 Motor housing AL2024 PCP-500-13 Motor PCP-500-14 Connector 40/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 41: Pcp-1000 Partlist

    UHMW-PE PCP-1000-K Set screw(M3x5) PCP-1000-9 Rotor + bearing block PCP-1000-L Bolt(M3x8) PCP-1000-10 Urethane sleeve Poly urethane PCP-1000-11 Coupling driving flange SUS303 PCP-1000-12 Motor housing AL2024 PCP-1000-13 Motor PCP-1000-14 Connector 41/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 42: Maintenance

    As the functional use time of parts becomes long, aging may occur and it may cause the failure of the equipment. Check regularly for trouble prevention and preservation of the equipment, and, in case of abnormality, replace parts. 42/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 43: Alarm Display And Action

    Caution Some alarms cannot be released even after reset. In this case, you must reboot(power On/Off) after completing action for the relevant error. 43/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 44: Inspection And Measures

    Check for abnormal vibration or abnormal noise on the bearing part. Fastening condition of the fixed parts and joints in the equipment. Other Checks Periodically Joined and tightened condition of wiring. Arrangement condition around the equipment. 44/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 45: Trouble Shooting

    1. Check if the bearing in the bearing block has been damaged. occurs while the pump is 2. Check the status of abrasion of the rotary seal in the seal block. operating 3. Check the condition of the motor reducer. 45/45 2021/02/03 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

This manual is also suitable for:

Pcp-015Pcp-050 seriesPcp-150 seriesPcp-500 seriesPcp-1000 series

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