Philips BDP5012/F7 Service Manual
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SERVICE MANUAL
BLU-RAY DISC PLAYER
BDP5012/F7
BDP5012/F7 A

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Summary of Contents for Philips BDP5012/F7

  • Page 1 SERVICE MANUAL BLU-RAY DISC PLAYER BDP5012/F7 BDP5012/F7 A...
  • Page 2: Table Of Contents

    IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all P&F Equipment. The service procedures recommended by P&F and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
  • Page 3: Specifications

    SPECIFICATIONS 1-1-1 E5K16SP...
  • Page 4: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This BD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on.
  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not K.
  • Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1.
  • Page 7: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder 1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder. indicated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 8 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each 1. Using desoldering braid, remove the solder from pin or the solder lands under the IC when all pins of the flat pack-IC.
  • Page 9 With Iron Wire: 2. Installation 1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the CBA flux which is applied to all pins of the flat pack-IC, so you can install a replacement flat pack-IC more you can remove it easily.
  • Page 10 Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.
  • Page 11: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Removal Remove/*Unhook/ This flowchart indicates the disassembly steps to gain Loc. Part Fig. Unlock/Release/ Note access to item(s) to be serviced. When reassembling, Unplug/Desolder follow the steps in reverse order. Bend, route, and Motor DC dress the cables as they were originally.
  • Page 12 (S-1) (S-1) (S-3) [5] Multi Audio CN7001 [1] Top Cover (S-4) (S-1) Locking Card Spacer CN2005 Fig. D3 Fig. D1 [6] *BD Main CBA & BD Main PCB Mechanism Earth Plate Assembly (S-8) (S-7) [7] SD-A CBA CN7101 (S-9) (S-2) CN6001 (L-1) CN2002...
  • Page 13 [10] Rear Panel (S-10) (S-10) (S-11) (S-12) [11] Motor DC Fan Fan Holder CN2004 Fig. D5 (S-13) [12] AV CBA (S-14) (S-14) (S-16) [15] Audio (S-14) PCB Bracket (S-15) [13] Shield Bracket [14] SD PCB Bracket Fig. D6 1-5-3 E5K11DC...
  • Page 14 3. How to Eject Manually 1. Remove the Top Cover and Front Assembly. 2. Insert a screwdriver, hexagon wrench to push the Portion A. 3. Pull the tray out manually and remove a disc. Screwdriver, hexagon wrench Portion A 1-5-4 E5K11DC...
  • Page 15: How To Initialize The Blu-Ray Disc Player

    HOW TO INITIALIZE THE BLU-RAY DISC PLAYER To put the program back at the factory-default, initialize the BD player as the following procedure. 1. Turn the power on. 2. Remove the disc on the tray and close the tray. 3. Press [1], [2], [3], [4], and [INFO] buttons on the remote control unit in that order.
  • Page 16: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE Note: The file extension of the available firmware is The appearance shown in (*1) of Fig. c is “b20”. described as follows: 1. Turn the power on and remove the disc on the tray Appearance State and close the tray. Now Loading...
  • Page 17 9. Press [ C ] button on the remote control unit. How to Verify the Firmware Version Fig. h appears on the screen and Fig. i appears on 1. Turn the power on. the VFD. 2. Remove the disc on the tray and close the tray. "...
  • Page 18 FIRMWARE RENEWAL MODE (for User) 1. Press [HOME] to display Home menu. 7. F/W loading starts. Fig. e will appear on the screen. 2. Select to Settings - Advanced Setup - Others - Software Upgrade. 3. F/W Upgrade (Fig. a) will appear on the screen, Software Upgrade then select Yes.
  • Page 19: Troubleshooting

    TROUBLESHOOTING FLOW CHART NO.1 The power cannot be turned on. See FLOW CHART No.2 <The fuse blows out.> Is the fuse normal? Is normal state restored when once unplugged Check if there is any leak or short-circuiting on the power cord is plugged again after several seconds? primary circuit component, and service it if defective.
  • Page 20 FLOW CHART NO.6 P-ON+14.5V is not outputted. Is 15V voltage supplied to the emitter of Q2603? Check D1023, D1019, C1023, L1005 and their periphery circuit, and service it if defective. Check Q2601 and PWSW2 line and service it if Is the voltage of base on Q2603 lower than the defective.
  • Page 21 FLOW CHART NO.10 P-ON+1.2V is not outputted. (P-ON+3.3V is outputted normally.) Is 5V voltage supplied to Pin(3) of IC2601? Check D1013, D1014, D1021, C1019, C1025 and the periphery circuit, and service it if defective. Is the "H" signal outputted to the collector of Q2611? Is the "L"...
  • Page 22 FLOW CHART NO.14 The fluorescent display tube does not light up. Is 3.3V voltage supplied to Pin(24) of FL3000? Check the P-ON+3.3V line and service it if defective. Is 8V voltage supplied to Pin(1,2) of FL3000? Is 10V voltage supplied to the emitter of Q2014? Is 9V voltage inputted Check D1010, C1016, R1015, to the base of Q2014?
  • Page 23 FLOW CHART NO.18 The disc tray cannot be opened and closed. [No Disc] indicated. Both functions of picture and sound do not operate normally. Replace the BD Main CBA & BD Mechanism Assembly. FLOW CHART NO.19 Picture does not appear normally. Set the disc on the disc tray, and playback.
  • Page 24 FLOW CHART NO.20 Audio is not outputted normally. Set the disc on the disc tray, and playback. Replace the BD Main CBA & BD Mechanism Are the analog audio signals outputted to each pin Assembly. of CN2001? CN2001 24PIN AUDIO(L) CN2001 22PIN AUDIO(R) Are the analog audio signals inputted to each pin Check each line between each pin of CN2001...
  • Page 25 FLOW CHART NO.21 Audio is not outputted. (JK5002) Set the disc (with 5.1ch Audio) on the disc tray, and playback. Are the analog audio signals outputted to each pin of CN5001 on 5.1ch Amp CBA. Replace the BD Main CBA or BD Mechanism CN5001 15PIN FRONT-AUDIO(L) Assembly.
  • Page 26: Block Diagrams

    BLOCK DIAGRAMS System Control Block Diagram POWER-LED KEY-1 1-9-1 E5K16BLS...
  • Page 27 Digital Signal Process 1 Block Diagram 1-9-2 E5K16BLD1...
  • Page 28 Digital Signal Process 2 Block Diagram 1-9-3 E5K16BLD2...
  • Page 29 Video Block Diagram TMDS SERIALIZER TMDS ENCODER HDCP CIPHER/ ENCRYPTOR CONTROLLER AUDIO 1-9-4 E5K16BLV...
  • Page 30 Audio Block Diagram 1-9-5 E5K16BLA...
  • Page 31 Power Supply Block Diagram 1-9-6 E5K16BLP...
  • Page 32: Schematic Diagrams / Cba And Test Points

    SCHEMATIC DIAGRAMS / CBA AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
  • Page 33 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED.
  • Page 34 AV 1/3 Schematic Diagram CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE: For continued protection against fire hazard, If Main Fuse (F1001) is blown , check to see that all components in the power supply replace only with the same type fuse.
  • Page 35 AV 2/3 Schematic Diagram E5K16SCAV2 1-10-4...
  • Page 36 AV 3/3 Schematic Diagram E5K16SCAV3 1-10-5...
  • Page 37 Front & Power SW Schematic Diagram E5K16SCF 1-10-6...
  • Page 38 Multi Audio Schematic Diagram E5K16SCMU 1-10-7...
  • Page 39 SD-A, SD-B & SD-C Schematic Diagram E5K16SCSD 1-10-8...
  • Page 40 BD Main 1/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD1 1-10-9...
  • Page 41 BD Main 2/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD2 1-10-10...
  • Page 42 BD Main 3/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD3 1-10-11...
  • Page 43 BD Main 4/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD4 1-10-12...
  • Page 44 BD Main 5/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD5 1-10-13...
  • Page 45 BD Main 6/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD6 1-10-14...
  • Page 46 BD Main 7/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD7 1-10-15...
  • Page 47 BD Main 8/11 Schematic Diagram E5K16SCBD8 1-10-16...
  • Page 48 BD Main 9/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD9 1-10-17...
  • Page 49 BD Main 10/11 Schematic Diagram E5K16SCBD10 1-10-18...
  • Page 50 BD Main 11/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into eight and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K16SCBD11 1-10-19...
  • Page 51 AV CBA Top View CAUTION ! CAUTION ! Because a hot chassis ground is present in the power For continued protection against fire hazard, Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. supply circut, an isolation transformer must be used. replace only with the same type fuse.
  • Page 52 AV CBA Bottom View CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, If Main Fuse (F1001) is blown , check to see that all components in the power supply PIN 18 OF circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 53 Front CBA Top View Power SW CBA Top View Front CBA Bottom View Power SW CBA Bottom View BE5K10F01031A BE5K10F01031B 1-10-22...
  • Page 54 Multi Audio CBA Bottom View Multi Audio CBA Top View BE5K11F01041 1-10-23...
  • Page 55 SD-C CBA Top View SD-A CBA Top View SD-B CBA Top View SD-A CBA Bottom View SD-B CBA Bottom View SD-C CBA Bottom View BE5K10F01021A BE5K10F01051 BE5K10F01021C 1-10-24...
  • Page 56: Waveforms

    WAVEFORMS Pin 20 of CN2001 Pin 24 of CN2001 VIDEO-Cr 0.2V 10µs AUDIO(L) 0.5ms Pin 18 of CN2001 Pin 5 of CN2001 SPDIF 0.1µs VIDEO-Cb 0.2V 10µs C2323 PLUS LEAD VIDEO-CVBS 0.5V 20µs NOTE: Input Signal (DVD) VIDEO: 75% COLOR BAR AUDIO: 1KHz, 0dB 1-11-1 B2NWF...
  • Page 57: Wiring Diagram

    WIRING DIAGRAM SDDAT1 SDDAT1 SDDAT1 CENTER-MUTE CENTER SDDAT0 SDDAT0 SDDAT0 SUB WOOFER SDCLK SDCLK SDCLK SUB WOOFER-MUTE D+3.3V D+3.3V D+3.3V SURROUND(L) D+3.3V D+3.3V D+3.3V SURROUND(R) SURROUND-MUTE F-AUDIO(L)-MUTE SDDAT3 SDDAT3 SDDAT3 FRONT-AUDIO(L) SDDAT2 SDDAT2 SDDAT2 FRONT-AUDIO(R) F-AUDIO(R)-MUTE EXPA(-) EXPB(-) EXPA(+) EXPB(+) SA-INT PI-CONT BDRF(+)
  • Page 58: System Control Timing Charts

    SYSTEM CONTROL TIMING CHARTS Power on Hand close [ Tray Close ] [ Tray Open ] SLED moves Start Start Start Start SLED position Hand close Tray close SLED inner initialization detection around moves SLED position Pick-up position Tray open initialization moves [ Tray Open ]...
  • Page 59 Parameter V*: Voltage T*: Event timer V0: 1.5 V T1: 0.3 s V1: 6.8 V T3: 0.4 s V2: 3.5 V T4: 2.0 s V3: -3.5 V T5: 0.2 s V4: -2.5 V T6: 3.0 s V5: -6.8 V T7: 3.0 s V6: 0.8 V T8: 2.0 s V7: -4.0 V...
  • Page 60: Ic Pin Function Descriptions

    IC PIN FUNCTION DESCRIPTIONS IC2000 (SUB MICRO CONTROLLER) Signal Function Name Signal Function 32 OUT FL-SW FL On/Off Control Signal Name 33 OUT FL-SDA FL Serial Data Not Used 34 OUT FL-SCL FL Serial Clock Ready/Busy communication IN RDY Control Signal Not Used SYS- Not Used...
  • Page 61: Lead Identifications

    LEAD IDENTIFICATIONS SL431A-AT 2SA1980M Y 2SA1981Y-AT 2SA1980MG-AT 2SC5344 Y 2SC5343MG-AT STB1277LY-AT SRA2205M E C B R A K E C B 2SC5343SFG BD9323EFJ-E2 SRC1203MAT FA5542N-A2-TE1 PS2561A-1(W) S-80930CNMC-G80T2G 1: Anode 2: Cathode 3: Emitter 4: Collector 1 2 3 MN101C77A FY MM1757EHBE UTC4580E PQ070XFC1SZF...
  • Page 62: Exploded Views

    EXPLODED VIEWS Cabinet 2L082 2L082 See Electrical Parts List for parts with this mark. Some Ref. Numbers are 2L088 not in sequence. BD Main CBA & 2L082 BD Mechanism Assembly Multi Audio CBA 2L049 2L085 2L034 2L084 AC1001 2L081 2L083 2L084 2L070 2L081...
  • Page 63 Packing Lower Side Upper Side X2-A X1-A X2-B X1-B X2-C X1-C Some Ref. Numbers are not in sequence. (A16) 1-16-2 E5K16PEX...
  • Page 64: Mechanical Parts List

    1VM122519 TOP COVER E5K10UD 1VM122520 REAR PANEL E5K11UD 1VM227196 FOOT E5E10UD 1VM427719 LABEL IMPORTANT V3370UA ---------- REGISTRATION CARD(PHILIPS) A91H2UH 1EMN24599 BAR CODE LABEL E5K16UD ---------- MODEL NO LABEL E5K16UD ---------- LICENSE LABEL E5K11UD ---------- 2L024 SCREW P-TIGHT M3X8 BIND HEAD+...
  • Page 65: Electrical Parts List

    ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. C2005 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V CHD1JZ30F104 Before replacing any of these components, read C2007 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V CHD1JZ30F104 carefully the product safety notice in this service C2009...
  • Page 66 Ref. No. Description Part No. Ref. No. Description Part No. C2620 CHIP CERAMIC CAP . B K 8200pF/50V CHD1JK30B822 D2613 DIODE SWITCHING 1N4148-F0021 NDTZ01N4148F C2622 CHIP CERAMIC CAP .(2125) B K 10µF/6.3V CHE0KK30B106 D2614 DIODE SWITCHING 1N4148-F0021 NDTZ01N4148F C2623 CHIP CERAMIC CAP .(2125) B K 10µF/6.3V CHE0KK30B106 D2615 DIODE SWITCHING 1N4148-F0021...
  • Page 67 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES. 1/10W J 10k Ω Q2609 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M R2035 RRXAJR5Z0103 CHIP RES. 1/10W J 680 Ω Q2610 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M R2039 RRXAJR5Z0681 CHIP RES. 1/10W J 10k Ω Q2611 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M...
  • Page 68 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES.(1608) 1/10W F 82.0 Ω MISCELLANEOUS R2304 RRXAFR5H82R0 CHIP RES.(1608) 1/10W F 82.0 Ω R2305 RRXAFR5H82R0 2L055 SCREW S-TIGHT M3X8 BIND HEAD+ GBJS3080 CHIP RES.(1608) 1/10W 0 Ω R2307 RRXAZR5Z0000 AC1001# AC CORD W/O A GND WIRE UL/CSA/1660/NO/ WAC1620LW001...
  • Page 69 Ref. No. Description Part No. Ref. No. Description Part No. RESISTORS C5208 CHIP CERAMIC CAP . CH J 39pF/50V CHD1JJ3CH390 CHIP RES. 1/10W J 10 Ω C5209 ELECTROLYTIC CAP . 10µF/16V/M CEC10RENW016 R3000 RRXAJR5Z0100 CHIP RES. 1/10W J 10 Ω C5211 ELECTROLYTIC CAP .
  • Page 70 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES. 1/10W F 33.0k Ω COILS R5202 RRXAFR5H3302 CHIP RES. 1/10W J 8.2k Ω R5203 RRXAJR5Z0822 L4002 CHIP INDUCTOR LK160882NM-T LLACMB3TU82N CHIP RES. 1/10W J 100k Ω CHIP RES.(1608) 1/10W 0 Ω R5204 RRXAJR5Z0104 L4008...
  • Page 71 Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law. BDP5012/F7 /A E5K16_17UD 2009-03-30...

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