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Related Manuals for Badger Meter scan micro station
Summary of Contents for Badger Meter scan micro station
- Page 1 Manual micro::station / nano::station March 2023 Release S-36-M...
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Page 3: Table Of Contents
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Table of Contents General Safety Guidelines Declaration of Conformity Special Hazard Warning Technical Description Intended Use Functional Principle Product Storage, Transport and Disposal Scope of Delivery Product Updates, Other Installation Environment Mounting of micro::station / nano::station Initial Startup Connection of Power Supply... - Page 4 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Accessories 9.1 Power Supply Cord 9.2 Inlet Valve 9.3 Process Connection 9.4 Flow Detector 9.5 Inlet Strainer 9.6 Flow Restrictor 9.7 Pressure Sensor 9.8 Water Pump 9.9 Service Set Technical Specifications 4 / 36 www.s-can.at...
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Page 5: General
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release General This manual contains, firstly, general information (chapter 1) and safety guidelines (chapter 2). The next chapter (chapter 3) provides a technical description of the s::can product itself as well as information regarding transport and storage of the product. In further chapters the installation (chapter 4) and the initial startup (chapter 5) are ex- plained. Furthermore information regarding how to perform a function check (chapter 6) and maintenance (chap- ter 7) can be found in this manual. Information regarding troubleshooting (chapter 8), the available accessories (chapter 9) and the technical specifications (chapter 10) complete the document. Each term in this document that is marked italic and underlined, can be found on the display of your controller for operation or as lettering on your s::can product. In spite of careful elaboration this manual may contain errors or incompletion. s::can does not assume liability for errors or loss of data due to such faults in the manual. The original manual is published in English and German by s::can. This original manual serves as the reference in case discrepancies occur in versions of the manual after translation into third languages. -
Page 6: Safety Guidelines
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Safety Guidelines Installation, electrical connection, initial startup, operation and maintenance of any s::can pro- duct as well as complete s::can measuring systems must only be performed by qualified per- sonnel. This qualified personnel has to be trained and authorised by the plant operator or by s::can for these activities. The qualified personnel must have read and understood this manual and have to follow the instructions contained in this manual. For proper initial startup of complete s::can measuring systems, the manuals for the controller and software used for operation (e.g. con::lyte, con::cube, con::nect, moni::tool), the connected probes and sensors as well as the used additional devices (e.g. compressor) have to be consulted. -
Page 7: Technical Description
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Technical Description Intended Use The s::can micro::station and nano::station are designed for online monitoring of water quality parameters. The required components (probes, sensors and operator terminal) are mounted with the required flow cells, mounting fittings and pipework on a compact panel. The stations can be used for raw water, drinking water, tap water and clean surface water. For waste water and water with high amount of particles a specific micro::station with larger pipework and flow cells for waste water is available. In all types of applications, the respective acceptable limits, which are provided in the technical specifications in the respective s::can manuals, have to be observed. All applications falling outside of these limits, and which are not authorised by s::can GmbH in written form, do not fall under the manufacturer’s liability. The device must only be used for the purpose described in this manual. Use in applications not described in this s::can manual, or modification of the device without written agreement from s::can, is not allowed. s::can is not liable for claims following from such unauthorised use. In such a case, the risks are the sole responsibility of the operator. Functional Principle All s::can stations are equipped with an inlet and outlet and designed for continuous discharge of the water through the different flow cells. An inlet strainer will prevent particles from entering the station and a flow restrictor ensures correct pressure and discharge. A flow detector alarms when the flow is too low. The water leaves the station pressure-free (free atmosphere). With the help of a shut-off valve after the inlet, the flow can be completely... - Page 8 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Type Specification M-100-MICRO-XXL Turbidity, NO , NO , TOC, DOC, NH4, pH, EC, 2 disinfection parameters, Temp., Alarms, mounted on panel with 3 flow cells, autobrush, flow detector, and con::cube operator terminal; event detection software included. N-101-SNO-1 1 disinfection parameter, mounted on panel with single flow cell, con::lyte-eco ope- rator terminal N-101-SNO-3 EC, pH and 1 disinfection parameter, mounted on panel with flow cell-3, con::lyte- pro1 operator terminal N-102-INO-2 Turbidity, color, mounted on panel with flow cell, autobrush, con::lyte-pro1 operator terminal N-102-INO-3 Turbidity, color, UV254, mounted on panel with flow cell, autobrush, con::lyte-pro1 operator terminal N-103-NANO-3 Choose 3 parameters of: Turbidity, UV254, colour, EC, pH, 1 disinfection parame- ter; mounted on panel with flow cell, autobrush, con::lyte-pro1 operator terminal N-103-NANO-4 Choose 4 parameters of: Turbidity, UV254, color, EC, pH, 1 disinfection parameter; mounted on panel with flow cell, autobrush, con::lyte-pro1 operator terminal N-103-NANO-6 Choose 6 parameters of: Turbidity, UV254, color, EC, pH, 1 or 2 disinfection para- meters; mounted on panel with flow cell, autobrush, con::lyte-pro1 operator termi- N-103-NANO-8...
- Page 9 Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release micro::station clean water (version until end 2022 figu- re above and version since 2023 figure on the right) In 2023 the design of s::can stations has been optimized. Modified dimensions or similar are marked with the note version since 2023. micro::station waster water (figure on the right) www.s-can.at 9 / 36...
- Page 10 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH nano::station N-103-NANO-X (version until the end of 2022 figure above and version since 2023 figure on the right) Operator terminal (con::cube or con::lyte) Flow cell for up to 4 sensors Spectrometer probe Compressor for compressed air cleaning Flow cell for spectrometer probe with auto- Cleaning valve brush Flow detector (digital) Process concection Inlet strainer Flow cells for waste water Pressure sensor (analog) i::scan Flow restrictor...
- Page 11 Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Dimensions of micro::station clean water in mm For the version until the end of 2022, the total width of the panel is 450 mm. The inlet is 135 mm and the outlet 290 mm from the left edge. www.s-can.at 11 / 36...
- Page 12 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Dimensions of micro::station waste water in mm 12 / 36 www.s-can.at...
- Page 13 Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Dimensions of nano::station in mm For the version until the end of 2022, the vertical spacing of the mounting holes is 730 mm. The outlet was via the floor outlet of the flow cell. www.s-can.at 13 / 36...
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Page 14: Storage, Transport And Disposal
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Storage, Transport and Disposal The limiting values for device storage and transport, which are described in the section technical specifications, have to be observed at all times. The device shall not be exposed to strong impacts, mechanical loads or vibra- tions. The device should be kept free of corrosive or organic solvent vapours, nuclear radiation as well as elec- tromagnetic radiation. Damage to the device caused by wrong storage will not be covered by warranty. Transport should be done in a packaging that protects the device (original packaging or protective covering if possible). For transport, the probes and sensors must be removed from the flow cells and packed separately. This product is marked with the WEEE symbol to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2012/19/EC. The symbol indicates that this product should not be treated as household waste. It must be disposed and recycled as electronic waste. Please assist to keep our environmen Scope of Delivery Immediately upon receipt, please check the received consignment for completeness on the basis of the delivery... -
Page 15: Installation
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Installation Environment The correct installation of measuring instruments is an important prerequisite for satisfactory operation. Therefore the following checklist for the installation can be used to ensure that all sources for potential operational problems can be ruled out to the greatest possible extent during the installation, allowing the s::can monitoring system to operate properly. Installation site: ■ Best possible weather and splash water proof protection ■ Avoid direct exposure to sunlight (see note on the panel) ■ Unadulterated, representative measuring medium ■... - Page 16 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Die single parts of the micro::station / nano::station are pre-assembled on the panel. The complete panel will be mounted onto a flat surface (wall, control cabinet, etc.) vertically. 4 holes with a hole diameter of 9 mm are provi- ded for this purpose. Before mounting micro::station for clean water, the supplied sto- rage board must be scre- wed onto the panel (see fibures on the right). The screws required for this are included in the scope of delivery.
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Page 17: Initial Startup
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Initial Startup Once the assembling, mounting and installation of the micro::station / nano::station have been completed and checked (see chapter 4) the initial startup of the s::can monitoring system will require the following actions, in the order presented below: ■ Ensure that all protective caps are removed from the sensors and the sensors are ready for use. ■ Check the tube connections from the compressor to the cleaning valves and from the cleaning valves to the probes / sensors when using a waste water station with compressed air cleaning. ■ Connect the spectrometer probe and all sensors to the controller used for operation (see manual of the used controller). ■ If a compressor is used, establish power supply to the compressor. ■... -
Page 18: Connection Of Flow Detector F-45-Alarm
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH For further detail (e.g. the detailed connection plan) please refer to the manual of the used devices. 5.2 Connection of flow detector F-45-ALARM The flow detector of the micro::station / nano::station is pre-installed ex works. In the following sections the elec- trical connection and the configuration is explained in detail, in case of retrofitting. 5.2.1 Connection of flow detector F-45-ALARM to con::lyte D-320 ■ Disconnect the con::lyte from power supply and open the cover to the terminal compartment. ■ Connect the two black wires of the flow detector to terminals 31 and 32 (see figure on the right). ■ Reconnect the con::lyte to the power supply and wait until the operating software has started up. ■... -
Page 19: 5.2.2 Connection Of Flow Detector F-45-Alarm To Con::cube
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release 5.2.2 Connection of flow detector F-45-ALARM to con::cube ■ Disconnect the con::cube from power supply and open the cover to the terminal compartment. ■ Connect the two black wires of the flow detector as follows. Connect the first black wire to GND of 12 V pow- er supply from con::cube (black terminals at the bottom of the con::cube). Connect the second black wire with the digital input. In addition, create a cable bridge between + 12 VDC (red terminal at the bottom of the con::cube) and the digital input (see figure on the right). ■ Reconnect the con::cube to the power supply and wait until moni::tool has started up. Click the Service tab on the moni::tool screen. - Page 20 micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Enter the Parameterna- me (e.g. Flow). Enter the Text for value = 0 (e.g. no flow). Enter the Text for value = 1 (e.g. flow OK). Push the button Save to store the configura- tion. 20 / 36 www.s-can.at...
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Page 21: Connection Of Pressure Sensor F-500-P
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release 5.3 Connection of Pressure Sensor F-500-P The pressure sensor of the micro::station / nano::station is pre-installed ex works. In the following sections the electrical connection and the configuration is explained in detail, in case of retrofitting. 5.3.1 Connection of Pressure Sensor F-500-P to con::lyte D-320 ■ Disconnect the con::lyte from power supply and open the cover to the terminal compartment. ■ Connect the brown wire of the pressure sensor to terminal 24 (4/20 In #1) and the blue wire to terminal 9 (GND) (see figure on the right). ■ Connect terminal 9 (12V Out) and terminal 25 (4/20 In #1) with a wire (see figure on the right). ■... -
Page 22: 5.3.2 Connection Of Pressure Sensor F-500-P To Con::cube
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH 5.3.2 Connection of Pressure Sensor F-500-P to con::cube ■ Disconnect the con::cube from power supply and open the cover to the terminal compartment. ■ Connect the brown wire of the pressur sensor to the negative input (e.g. 1-) of the used analog input (Analog In). ■ Connect the blue wire of the pressur sensor to GND of the 12 V power supply of the con::cube (black terminals at the cottom of the con::cube). ■ Connect the +12V Out power supply of the con::cube (red terminals at the cottom of the con::cube) with the positiv input (e.g. 1+) of the used analog input (Analog In) with a cable bridge. - Page 23 Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Enter the Sensor name (e.g. Pressure sensor). Push the button Save. Enter the Parameter name (e.g. Pressure) and the Unit (bar). Set the number of decimal places (Reso- lution) to 2. Set the Upper limit to 10 and the Lower limit to 0. Check if the Mode is set to 4...20mA and the Error Mode is set to Limit.
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Page 24: Connection Of Pump F-500-Pump To Con::cube
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH 5.4 Connection of Pump F-500-PUMP to con::cube The pump of the micro::station is pre-installed ex works. In the following sections the electrical connection and the configuration is explained in detail, in case of retrofitting. Click the Service tab on the moni::tool screen. Login as Administrator with Password admin1 or your individual user- name. Click on the icon Outputs and click on the menu entry Digital Outputs in the new window. - Page 25 Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release ■ Disconnect the con::cube from power supply and open the cover to the terminal compartment. ■ Connect the black wire of the pump to GND of the 12 V power supply of the con::cube (black terminals at the cottom of the con::cube). ■ Connect the red wire of the pump to the input of the digital relay (e.g. 45 Relay 1 NO). ■ Connect the 12 V power supply of the con::cube (red terminals at the bottom of the con::cube) with a cable bridge to the other input (e.g. 46 Relay 1 C) of the used digital relay. ■ Check if the pump is set to step 3 to ensure the correct power consumption (see section 9.8). ■ Reconnect the con::cube to the power supply and wait until moni::tool has started up. The pump must not run dry. www.s-can.at 25 / 36...
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Page 26: Function Check
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Function Check A function check might be required for one of the following reasons: ■ Initial startup ■ Routine function check ■ Suspicion of monitoring system malfunction ■ Modification of monitoring system (e.g. integration of additional sensor or device) ■ Change of measuring point / location Depending on the application (water composition), the sensors connected and the environmental conditions a regular function check (weekly to monthly) is recommended. Information on the function check of the connected probes and sensors can be found in the respective manuals. The function check of the monitoring station itself includes the following steps (see also section 8 for typical error patterns): ■ Check if any leakage is visible on the flow cells or hose connections / screw fittings. ■ Check and clean the strainer of the inlet filter (see chapter 7.2). -
Page 27: Maintenance
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Maintenance Cleaning The micro::station / nano::station is made of plastics. Only use a wet cloth tissue and drinking water with mild detergents (e.g. dish washing soap) for cleaning. Please always ensure that all tubes are fixed carefully after any maintenance activity. Cleaning Inlet Strainer Cleaning of the inlet strainer is recommended as follows: ■... -
Page 28: Troubleshooting
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Troubleshooting Typical Error Pattern Pattern Reason Removal No or low discharge at ■ Inlet vavle closed ■ Open inlet strainer the outlet ■ Inlet strainer ■ Clean inlet strainer clogged ■ External medium ■ Check external medium supply supply interrupted Air bubbles within the ■... -
Page 29: Accessories
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Accessories Power Supply Cord For connection of the operator terminal to the power supply a power supply cable is available. Name Specification Remark Part-no. C-31-EU or C-31-US Cable length Weight approx. 300 g Material jacket Process connection CEE-7 shockproof plug C-31-EU NEMA 5-15 plug C-31-US Environment rating (IP) IP44 C-31-EU IP55 C-31-US Inlet Valve Each monitoring station for clean water is permanently equipped with a 2-way ball valve. This allows the inlet to the monitoring station to be completely shut off for... -
Page 30: Process Connection
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Process Connection For connecting the inlet or outlet of the complete monitoring station or individual flow cells, a set of fittings for the clean water station (F-46-PROCESS, see figure on the right) and the waste water station (F-48-PROCESS, see figure below) are available. Name Specification Remark Part-no. F-46-PROCESS clean water F-48-PROCESS waste water Scope of delivery “ external thread to 2 fittings straight and F-46-PROCESS tube ID 8 mm 2 fittings 90° Scope of delivery F-48 fitting to G 1 “ F-48-PROCESS Material Nylon PA F-46-PROCESS F-48-PROCESS Flow Detector To monitor the minimum flow rate, a digital flow detector is installed after the inlet in... -
Page 31: Inlet Strainer
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Inlet Strainer To protect the station from heavy contamination, each clean water station is equip- ped with an inlet strainer. If necessary, the filter sieve must be cleaned. Name Specification Remark Part-no. F-45-STRAIN Filter 80 mesh = 0.2 mm Dimensions 75 / 25 mm Length / Height 17 mm Diameter Material Nylon (white and trans- parent) Operating Temperature max. 50 °C (125 °F) Operating Pressure max. 10.34 bar (150 psi) at 21 °C (70 °F) max. 6.9 bar (100 psi) at 52 °C (125 °F) Process connection “ NPT external thread... -
Page 32: Pressure Sensor
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH When using a flow cell F-46-FOUR-ISCAN, this flow restrictor is already ins- talled directly in the flow cell (see figure on the right). Pressure Sensor Optionally, the station can be equipped with a pressure sensor. This analogue sen- sor measures the line pressure immediately after entering the station.. Name Specification Remark Part-no. F-500-P Measuring range 0 - 10 bar (4 - 20 mA) Dimensions 57 mm Length Mounting Wrench SW 27 Material stainless steel, EPDM Operating Temperature... -
Page 33: Service Set
Copyright © s::can GmbH micro::station / nano::station, 03-2023 Release Service Set For maintenance and servicing of the clean water station a suitable service set (Part-no. F-500-SERVICE-SET) is available, which contains all needed maintenance parts as listed below. Push-pull fittings (2 pieces), see upper figure on the right Push-pull fittings with 90° bend (2 pieces), see middle figure on the right Fitting for transition thread to push-pull (2 pieces), see lower figure on the right Blue connection tube AD 8 mm (1 m) Inlet strainer complete (F-45-STRAIN) Flow restrictor (F-45-FLOW-1) Dummy plug for flow cell sensor (1 piece) Dummy plug for flow cell autobrush incl. connecting nut (je 2 pieces) Safety bracket for sensor (2 pieces) Mounting holder for flow cell Replacement brush for autobrush spectromer probe (2 pieces) incl. screws Replacement brush for autobrush i::scan (2 pieces) incl. screws Set with following O-rings: - 1 piesce 9 x 3 FKM for flow detector - 4 pieces 28 x 2 FKM for sensors or dummy plug - 2 pieces 44 x 3 FKM for flow cell F-446 (spectro::lyser) - 2 pieces 33 x 2 FKM for motor autobrush F-446-M - 2 pieces 60 x 2.5 FKM for flow cell F-45-AMMO, F-45-OXI PTFE sealing tape 12 x 0.075 (1 piece) Cable tie 100 x 2.5 (5 pieces) www.s-can.at 33 / 36... -
Page 34: Technical Specifications
micro::station / nano::station, 03-2023 Release Copyright © s::can GmbH Technical Specifications Name Specification Remark Part-no. F-501-ECO-xx System panel micro::station F-502-ECO-xx Add-on modul micro::station F-506-PANEL-xx System panel nano::station F-508-PANEL System panel (two-part) for waste xx = EU or US water micro::station Dimensions (W / H / D) 750 / 450 / 10 mm F-501-ECO-xx (version until 2022) 750 / 470 / 10 mm F-501-ECO-xx (vers. since 2023) 750 / 150 / 10 mm F-502-ECO-xx 750 / 280 / 10 mm F-506-PANEL-xx 375 / 690 / 10 mm F-508-PANEL per part 29.53 / 17.72 / 0.39 inch F-501-ECO-xx (version until 2022) 29.53 / 18.50 / 0.39 inch... - Page 36 s::can GmbH Brigittagasse 22-24, 1200 Vienna, Austria Tel.: +43 (0) 1 219 73 93 - 0 Fax: +43 (0) 1 219 73 93 - 12 office@s-can.at www.s-can.at...
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