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SurfPrep SPS3X7 Operator's Manual

Orbital sanders

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3
2
/
in. x 7 in. 10,000 OPM Orbital Sanders (See "Product Configuration/Specifications" Table for particular Model) to which this declara-
3
tion relates is in conformity with the following standard(s) or other normative document(s) EN ISO 15744:2008. Following the provisions
of 89/392/EEC as amended by 91/368/EEC & 93/44/EEC 93/68/EEC Directives and consolidating Directive 2006/42/EC
04.01.2013
Place and date of issue
Operator Instructions
Includes – Please Read and Comply, Proper Use of Tool,
Warranty, Product Configuration and Specifications Table,
Parts Page, Parts List, Work Stations, Putting the Tool Into
Service, Operating Instructions and Compressor Layout,
Back-Up Pads, Service Tools and Accessories, Overhaul
Service Kit, Spare Part Kits, Service Instructions.
Manufacturer/Supplier
DIXON ENTERPRISES, INC.
571 BIRCH STREET LAKE ELSINORE,
CA 92530
Tel: 951-245-4200
Fax: 951-245-4299
Recommended Airline
Size - Minimum
10 mm
1) General Industry Safety & Health Regulations, Part 1910, OSHA 2206, available from: Superintendent of Docu-
ments; Government Printing Office; Washington DC 20402
2) Safety Code for Portable Air Tools, ANSI B186.1 available from: American National Standards Institute, Inc.; 1430
Broadway; New York, New York 10018
3) State and Local Regulations.
This sander is designed for sanding all types of materials i.e. metals, wood, stone, plastics, etc. using abrasive
designed for this purpose. Do not use this sander for any other purpose than that specified without consulting the
manufacturer or the manufacturer's authorized supplier.
Do not use back-up pads that have a working speed less than 10,000 OPM free speed. Never use back-up pads
that have a weight and/or size different than the machine was specifically designed for.
All SurfPrep
Orbital Sanders are warranted for defects in materials or workmanship for one year from the date
TM
of delivery to the user. Combined with the SurfPrep
superior quality, durability, and performance of the SurfPrep
must be repaired by an authorized SurfPrep
is provided for use after completion of the warranty period. To receive warranty, tools must be operated under the
conditions as described in the "Putting the Tools into Service" section of this document and be connected to an air
supply system as shown in Figure 1. Tools that have been exposed to extreme conditions will be covered under war-
ranty at the sole discretion of SurfPrep
DOC 2881
Declaration of conformity
DIXON ENTERPRISES, INC.
571 BIRCH STREET LAKE ELSINORE, CA 92530
declare on our sole responsibility that the products
Meri Faria
Name
Recommended Maximum
Hose Length
3/8 in
8 meters
Please Read and Comply with:
Proper Use of Tool
Service Center. The "Service Instructions" section in this document
TM
.
TM
OPERATOR'S MANUAL
FOR 10,000 OPM 3
ORBITAL SANDERS
Signature or equivalent marking of authorized person
Important
Read these instructions care-
fully before installing, operating,
servicing or repairing this tool.
Keep these instructions in a safe
accessible location.
Required Personal Safety Equipment
Safety Glasses
Safety Gloves
Maximum Working Pressure
Recommended Minimum
25 feet
Warranty
name, this Warranty expresses our total confidence in the
TM
LP. To receive any expressed or implied warranty, tool
TM
1
2
/
x 7 in. (93 x 178 mm)
3
Breathing Masks
Ear Protection
Air Pressure
6.2 bar
90 psig
NA
Original Instructions
Revision 04/01/13
NA

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Summary of Contents for SurfPrep SPS3X7

  • Page 1 All SurfPrep Orbital Sanders are warranted for defects in materials or workmanship for one year from the date of delivery to the user. Combined with the SurfPrep name, this Warranty expresses our total confidence in the superior quality, durability, and performance of the SurfPrep LP.
  • Page 2 Parts Page ISED 12/19/05 INLET TO VACUUM SYSTEM FOR CENTRAL VAC INLET TORQUE SETTING ITEM Nm (in.-lbs.) 6.2 - 7.3 (55 - 65) 2.2 - 2.8 (20 - 25) 2.2 - 2.8 (20 - 25) 2.8 - 3.4 (25 - 30) 2.8 -3.4 (25 - 30) 10.7 -11.8 (95 - 110) 1.8 - 2.3 (16 - 20)
  • Page 3: Parts List

    Parts List Item Part No. Description Qty. SPA0040 EXTERNAL RETAINING RING SPA0021 BEARING - 2 SHIELDS SPB0017 REAR ENDPLATE SPA0005 CYLINDER ASSEMBLY SPA0042 O-RING SPB0005 ROTOR SPA0010 VANE SPA0041 WOODRUFF KEY SPB0016 FRONT ENDPLATE SPA0019 BEARING - 2 SHIELDS SPA0045 O-RING SPA0001 LOCK RING...
  • Page 4 SurfPrep cannot be held responsible for the consequences of using declared values instead of actual exposure values for any individual risk assessment.
  • Page 5: Work Stations

    10) Dust can be highly combustible. Vacuum dust collection Work Stations bag should be cleaned or replaced daily. Cleaning or replacing of bag also assures optimum performance. The tool is intended to be operated as a hand held tool. It is 11) Do not exceed maximum recommended air pressure.
  • Page 6 OS needs to be serviced, we offer a tool kit or individual tools to make the disassembly/assembly fast and easy. The Service Tools are highly recommended for use with the Overhaul Service Kit . NOTICE: To receive any expressed or implied warranty, the tool must be repaired by an authorized SurfPrep Service Center. The following general service instruc- tions provided are for use after completion of the warranty period.
  • Page 7 Sander Spare Parts Kits Scaled 50% Scaled 50% 10,000 RPM Muffler Kit OS Spindle Bearing Kit -18 NPT Air Inlet Kit Reorder P/N SPA0095 Reorder P/N SPA0622 Reorder P/N SPA0431 Scaled 50% Scaled 50% Endplate Bearing Kit Speed Valve Kit Rotor, Vanes and Key Kit Scaled 50% Reorder P/N SPA0434...
  • Page 8 10,000 OPM - 3 in. x 7 in. (93 x 178 mm) Orbital Sanders Service Instructions NOTICE: To receive any expressed or implied warranty, the tool must be repaired by an authorized Service Center. The 3 2/3 in. x 7 in. Orbital Sander Service Instructions section provided is for use after comple- tion of the warranty period DISASSEMBLY INSTRUCTIONS removed.
  • Page 9 the midway position. Install the Retaining Ring. Assembly or the Ø ¾ in. (19 mm) Hose SGV Swivel CAUTION: Make sure the Retaining Ring is completely Exhaust Assembly. snapped into the groove in the Housing. E. Attach the SGV Swivel Exhaust Assembly to the exhaust 3.
  • Page 10 5. Take the Filter and center it in the small bore that the 9. Lightly grease the O-Ring with a light mineral grease and original Filter was in before removal. With a small diam- place in the air inlet of the Cylinder Assembly. eter screwdriver or flat-ended rod, press the Filter into 10.
  • Page 11: Troubleshooting Guide

    Assembly. See “Motor Disassembly” and “Motor Assembly”. Overhaul Motor. Contact authorized Motor Parts Worn SurfPrep Service Center. Replace the worn or broken Bearings. See “Shaft Balancer and Spindle Disassembly” Worn or broken Spindle Bearings and “Spindle Bearings, AirSHIELD™...
  • Page 12 SurfPrep Tools 571 BIRCH STREET LAKE ELSINORE, CA 92530 Tel : 951-245-4200 Fax: 951-245-4299...