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SurfPrep LP ROS Operator's Manual

Low profile 12,000 rpm 5 in. (127 mm) and 6 in. (150 mm) random orbital sanders

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relates is in conformity with the following standard(s) or other normative document(s) EN ISO 15744:2008. Following the provisions of
89/392/EEC as amended by 91/368/EEC & 93/44/EEC 93/68/EEC Directives and consolidating Directive 2006/42/EC
03.20.2013
Place and date of issue
Operator Instructions
Includes – Please Read and Comply, Proper Use of Tool,
Parts Page, Parts List, Work Stations, Putting the Tool Into
Service, Operating Instructions and Compressor Layout,
Back-Up Pads, Service Tools and Accessories, Overhaul
Service Kit, Spare Part Kits, Service Instructions.
Manufacturer/Supplier
DIXON ENTERPRISES, INC.
571 BIRCH STREET LAKE ELSINORE,
CA 92530
Tel: 951-245-4200
Fax: 951-245-4299
Recommended Airline
Size - Minimum
10 mm
1) General Industry Safety & Health Regulations, Part 1910, OSHA 2206, available from: Superintendent of Docu-
2) Safety Code for Portable Air Tools, ANSI B186.1 available from: American National Standards Institute, Inc.; 1430
Broadway; New York, New York 10018
3) State and Local Regulations.
This sander is designed for sanding all types of materials i.e. metals, wood, stone, plastics, etc. using abrasive
manufacturer or the manufacturer's authorized supplier.
Do not use back-up pads that have a working speed less than 12,000 RPM free speed. Never use back-up pads
All SurfPrep
Random Orbital Sanders are warranted for defects in materials or workmanship for one year from the
TM
date of delivery to the user. Combined with the SurfPrep
superior quality, durability, and performance of the SurfPrep
must be repaired by an authorized SurfPrep
is provided for use after completion of the warranty period. To receive warranty, tools must be operated under the
conditions as described in the "Putting the Tools into Service" section of this document and be connected to an air
supply system as shown in Figure 1. Tools that have been exposed to extreme conditions will be covered under war-
ranty at the sole discretion of SurfPrep
DOC 0004-SP
Declaration of conformity
DIXON ENTERPRISES, INC.
571 BIRCH STREET LAKE ELSINORE, CA 92530
declare on our sole responsibility that the products
Meri Faria
Name
Recommended Maximum
Hose Length
3/8 in
8 meters
Please Read and Comply with:
Proper Use of Tool
Service Center. The "Service Instructions" section in this document
TM
TM
OPERATOR'S MANUAL
FOR LOW PROFILE
12,000 RPM 5 in. (127 mm) and 6 in. (150 mm)
RANDOM ORBITAL SANDERS
Table for particular Model) to which this declaration
Signature or equivalent marking of authorized person
Important
Read these instructions care-
fully before installing, operating,
servicing or repairing this tool.
Keep these instructions in a safe
accessible location.
Required Personal Safety Equipment
Safety Glasses
Safety Gloves
Maximum Working Pressure
Recommended Minimum
25 feet
Warranty
TM
LP. To receive any expressed or implied warranty, tool
TM
1
Breathing Masks
Ear Protection
Air Pressure
6.2 bar
90 psig
NA
NA
Original Instructions
Revision 06/18/14

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Summary of Contents for SurfPrep LP ROS

  • Page 1 All SurfPrep Random Orbital Sanders are warranted for defects in materials or workmanship for one year from the date of delivery to the user. Combined with the SurfPrep superior quality, durability, and performance of the SurfPrep LP. To receive any expressed or implied warranty, tool must be repaired by an authorized SurfPrep Service Center.
  • Page 2 Parts Page TO VACUUM SYSTEM FOR CENTRAL VAC TORQUE SETTING ITEM in.-lbs. (Nm) 55 - 65 (6.2 - 7.3) 30 - 35 (3.4 - 3.9) 26.0 (2.9) 8.7 (1.0) 16 - 20 (1.8 - 2.3) DOC 0004-SP Revision 06/18/14...
  • Page 3: Parts List

    Parts List Item No. Part No. Description Qty. SPA0040 EXTERNAL RETAINING RING SPA0021 10X26X8 BEARING -2 SHIELDS SPB0017 REAR ENDPLATE SPA0005 20 mm CYLINDER ASSEMBLY SPA0042 5 mm X 2.0mm O-RING SPB0005 MACHINED ROTOR SPA0010 VANE SPA0041 3mm X 13mm WOODRUFF KEY SPG0001 FRONT ENDPLATE SP50059...
  • Page 4 Parts List Item No. Part No. Description Qty. SPF0012 O-RING (20 mm X 1 mm NBR70) SPF0009 SGV EXHAUST CAP SPF0010 VARIABLE EXHAUST SPF0021 LOGO INSERT - END CAP SPG0023 END CAP SPA2474 INLET BUSHING ASSEMBLY S6-0410 HEX.SOCKET BUTTON HEAD SCREW (M4X10L) SPG0030 EXHSUST CHAMBER SPA2204...
  • Page 5 SurfPrep cannot be held responsible for the consequences of using declared values instead of actual exposure values for any individual risk assessment.
  • Page 6: Work Stations

    13) Take care to avoid entanglement with the moving parts Work Stations of the tool with clothing, ties, hair, cleaning rags, etc. If entangled, it will cause the body to be pulled towards the work and moving parts of the machine and can be very The tool is intended to be operated as a hand held tool.
  • Page 7 When an SurfPrep LP ROS needs to be serviced, we offer a tool kit to make the disassembly/assembly fast and easy. The Service Tools are highly recommended for use with the Overhaul Service Kit. NOTICE: To receive any expressed or implied warranty, the tool must be repaired by an authorized SurfPrep Service Center.
  • Page 8 Sander Spare Parts Kits ROS Spindle Bearing Kit -18 NPT Air Inlet Kit Reorder P/N SPF0028 Reorder P/N SPA1164 Reorder P/N SPF0029 Scaled 50% Endplate Bearing Kit Speed Valve Kit Rotor, Vanes and Key Kit Reorder P/N SPF0032 Reorder P/N SPF0030 Reorder P/N SPA0063 DOC 0004-SP Revision 06/18/14...
  • Page 9 12,000 RPM – 5 in. (127 mm) and 6 in. (150 mm) LOW PROFILE RANDOM ORBITAL SANDERS SERVICE INSTRUCTIONS NOTICE: To receive any expressed or implied warranty, the tool must be repaired by an authorized Service Center. The 5 in (127 mm.) and 6 in. (150 mm) Random Orbital Sander Service Instructions section provided is for use after completion of the warranty period.
  • Page 10 III. This section is for SGV Exhaust machines: A) Remove the Screw, and Nut. 3. Install the Valve Seat, the Valve and the Valve Spring. Coat the threads of the Bushing Assembly with 1 or 2 B) Remove the Ø 1 in. (28 mm) Hose SGV Swivel Exhaust drops of Loctite®...
  • Page 11 Spindle, and Shaft Balancer Assembly: 1. Place the Washer on the Spindle shaft with the curve of the Washer facing up so that the outside diameter of the Endplate with the T-1B Bearing Press Tool. Make sure Washer will contact the outer diameter of the Bearing. the T-1B Press Tool is centered on the O.D.
  • Page 12: Troubleshooting Guide

    Motor Assembly. See “Motor Disas- sembly” and “Motor Assembly”. Overhaul Motor. Contact authorized Motor Parts Worn SurfPrep Service Center. Replace the worn or broken Bear- ings. See “Shaft Balancer and Spindle Worn or broken Spindle Bearings Disassembly”...
  • Page 13 SurfPrep Tools 571 BIRCH STREET LAKE ELSINORE, CA 92530 Tel : 951-245-4200 Fax: 951-245-4299...