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Summary of Contents for CTC Union V Series
- Page 1 “V ” Series MIL-Style Boot Connector Kits “V ” Series MIL-Style Boot Connector Kits Product Manual Product Manual...
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Page 2: Table Of Contents
Table of Contents • Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 •... -
Page 3: Introduction
Introduction This document contains information on the operation, installation and maintenance of the V-style series of connector kits . Insert Contacts x2 Backshell VITON® Boot Two-Conductor Cable (-) Common Ground (+) Signal Figure 1. 2-Socket Connector Kit Materials Insert Contacts x3 Backshell VITON®... - Page 4 Insert Contacts x4 Backshell VITON® Boot Four-Conductor Cable Ground (+) Axis Z (+) Axis X (-) Common (+) Axis Y Figure 2. 4-Socket Connector Kit Materials...
- Page 5 Part # Connector Kit Parts Material Connector Kit Compatible (Insert) Temp . Parts # Cables Polycarbonate, 250 °F CK-V2J CB111 VITON® Boot (121 °C) CK-V2J Polyphenylene 350 °F CK-V2R CB111 Sulfide, (177 °C) VITON® Boot CK-V2R Polyphenylene 350 °F CK-V3R CB112 Sulfide, (177 °C)
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Page 6: Assembly For V2X Series
Assembly for Ck-V2x Series Strip outer jacket of wire .300 in . 0 .300 in . Cut off shield and drain wire (for twisted shielded wires only) . Strip the insulation of two conductor wires back .200 in . 0 .200 in . - Page 7 Using a fine-tipped punch, gently press each contact into the appropriate position on the insert . Install accelerometer red (+) wire into the insert socket for Pin A . Install accelerometer black (-) wire into insert socket for Pin B . Thread the backshell onto the insert .
- Page 8 11 . Allow the epoxy to cure for six hours at room temperature . Place a piece of masking tape over the two epoxy holes to prevent leakage and hang the connector vertically with the insert facing downward . This will ensure epoxy encapsulates the cable evenly, especially if the cable diameter is smaller than the backshell opening .
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Page 9: Assembly For V3X Series
Assembly for Ck-V3x Series Strip outer jacket of wire .300 in . 0 .300 in . Cut off shield and drain wire (for twisted shielded wires only) . Strip the insulation of three conductor wires back .200 in . 0 .200 in . - Page 10 Attach O-ring to the front of the insert . Using a fine-tipped punch, gently press each contact into the appropriate position on the insert . Install accelerometer red (+) wire into the insert socket for Pin A . Install accelerometer black (-) wire into insert socket for Pin B . Install accelerometer white (+) wire into the insert socket for Pin C .
- Page 11 12 . Allow the epoxy to cure for six hours at room temperature . Place a piece of masking tape over the two epoxy holes to prevent leakage and hang the connector vertically with the insert facing downward . This will ensure epoxy encapsulates the cable evenly, especially if the cable diameter is smaller than the backshell opening .
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Page 12: Assembly For V4X Series
Assembly for Ck-V4x Series Strip outer jacket of wire .300 in . 0 .300 in . Cut off shield and drain wire (for twisted shielded wires only) . Strip the insulation of two conductor wires back .200 in . 0 .200 in . - Page 13 Using a fine-tipped punch, gently press each contact into the appropriate position on the insert . Install accelerometer red (+) wire into the insert socket for Pin A . Install accelerometer green (+) wire into the insert socket for Pin B . Install accelerometer white (+) wire into the insert socket for Pin C .
- Page 14 10 . Keep the connector in a horizontal position, allowing the epoxy to set and vent any trapped air, refilling as needed . 11 . Allow the epoxy to cure for six hours at room temperature . Place a piece of masking tape over the two epoxy holes to prevent leakage and hang the connector vertically with the insert facing downward .
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Page 15: Maintenance
Maintenance Once the product has been installed, minimal maintenance will be required . Basic visual checks to ensure integrity should be made periodically . General There are no customer-replaceable parts . The product has been designed for trouble-free service under normal operating conditions . Warranty &...
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