Table of Contents
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Table of Contents
Related Manuals for Atlas Copco OSC 35
Summary of Contents for Atlas Copco OSC 35
- Page 1 Atlas Copco OSC 145 AIF999999 Instruction book...
- Page 3 Atlas Copco OSC 145 AIF999999 Instruction book Original instructions Copyright notice Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. This instruction book is valid for CE as well as non-CE labelled machines. It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity.
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Page 4: Table Of Contents
Instruction book Table of contents Safety precautions......................3 ...........................3 AFETY ICONS ...................3 AFETY PRECAUTIONS DURING INSTALLATION ....................4 AFETY PRECAUTIONS DURING OPERATION ................4 AFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR General description......................6 ...........................6 NTRODUCTION ............................6 PERATION Installation........................11 ........................11 IMENSION DRAWING .........................12 NSTALLATION PROCEDURE Operating instructions....................14 )..................14 UTTING INTO OPERATION... -
Page 5: Safety Precautions
Instruction book Safety precautions Safety icons Explanation Danger for life Warning Important note Safety precautions during installation 1. Place the device where the ambient air is cool and as clean as possible. Consult section Reference conditions and limitations. 2. During installation or any other intervention on one of the connected machines, the machines must be stopped, de-energized and the isolating switch opened and locked before any maintenance or repair. -
Page 6: Safety Precautions During Operation
Instruction book Safety precautions during operation All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. - Page 7 Instruction book 8. All regulating and safety devices shall be maintained with due care to ensure that they function properly. They may not be put out of action. 9. Before clearing the device for use after maintenance or repair, check that operating pressures, temperatures and time settings are correct.
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Page 8: General Description
Technical data). OSC 35 up to OSC 145 have two towers and are called two-step units. OSC 355 up to OSC 1200 have three towers and are called three-step units. OSC 2400 have six towers. They consist of two three-step units. - Page 9 Instruction book OSC 145 Condensate outlet (at rear side) Condensate inlet Service indicator Test outlet AIF999999...
- Page 10 Instruction book Flow diagram (OSC 35 up to OSC 145) Condensate inlet Service indicator (oleophilic filter) Mufflers Oleophilic filter First tower Condensate outlet Activated carbon filter Second tower Protector The condensate, containing fine oil droplets, enters the unit via mufflers (3) and is depressurised. The condensate flows to the first tower and seeps through an oleophilic filter (4), which absorbs most of the oil.
- Page 11 Instruction book OSC 355 Condensate outlet (at rear side) Service indicator (unit clogged) Condensate inlet Service indicator (oleophilic filter) Mufflers Oleophilic filters Activated carbon filters First tower Second tower Third tower Test outlet Diffuser The condensate, containing fine oil droplets, enters the unit via mufflers (5) and is depressurised. The condensate flows to the first tower and seeps through an oleophilic filter, which absorbs most of the oil.
- Page 12 Instruction book The water from the first tower, still containing a small quantity of oil, gradually flows to a second tower (9), where two filters are fitted: a small oleophilic filter, which absorbs some more oil from the condensate, and an activated carbon filter (7).
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Page 13: Installation
Instruction book Installation Dimension drawing OSC 35 OSC 95 OSC 145 OSC 355 OSC 600 OSC 825 OSC 1200 OSC 2400 A (mm) B (mm) 1185 C (mm) 1100 1330 1450 1450 1450 Shipping weight (kg) Operating weight (kg) Model... -
Page 14: Installation Procedure
Instruction book Installation procedure OSC 35 up to OSC 145 (left), OSC355 and OSC 600 (right) OSC 825 and OSC 1200 Reference Description Service indicator (unit clogged) Condensate inlet Service indicator (oleophilic filter) AIF999999... - Page 15 Instruction book Reference Description Condensate outlet Tower 1 Tower 3 Tower 2 Diffuser Condensate outlet (test) Protector Housing part 1 Housing part 2 Procedure 1. Install the OSC on a level floor, suitable for taking its weight. Keep in mind to reserve sufficient free space for replacement of the filters (see section Maintenance). 2.
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Page 16: Operating Instructions
Procedure OSC 35 up to OSC 145: 1. Remove the lid of the first tower. Take out the oleophilic filter. 2. Remove the lid of the second tower and take out the activated carbon filter. Remove the plastic bag and put the filter back. -
Page 17: Maintenance
Instruction book Maintenance Maintenance Check the filters regularly as explained below in order to prevent untreated condensate from entering the sewer. Sample the condensate weekly. If the filters are not installed properly, oil-containing condensate can leave the OSC. • • When new activated carbon filters are placed, the outgoing water may initially look black (caused by carbon dust). - Page 18 2. Remove the lid of the first tower and take out the oleophilic filter (4 - Flow diagram of OSC 35 up to OSC 145). On OSC 355 up to OSC 1200, remove also the lid of the second tower and remove also the small oleophilic filter (6 - View of OSC 355).
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Page 19: Service Kits
Instruction book Service kits Atlas Copco has a complete range of service kits available. Service kits comprise all parts needed for servicing components and offer the benefits of using genuine Atlas Copco parts while keeping the maintenance budget low. Service kits... - Page 20 Service kit B 2901 1402 01 Service kit D 2901 1577 00 The service kits for OSC 35 up to OSC 145 comprise: Quantity, service kit A Quantity, service kit B Quantity, service kit D Oleophilic filter Activated carbon filter...
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Page 21: Disposal Of Used Material
Part Number Lid of the first tower, indicator and protector (5-Flow diagram of 1622 2923 80 OSC 35-145) Lid of the second tower (8-Flow diagram of OSC 35-145) 1622 2924 00 Ball valve (for test outlet) 0852 0010 70 Reference glass... - Page 22 Part Number Lid of the first tower, indicator and protector (5-Flow diagram of 1622 2935 80 OSC 35-145) Lid of the second tower (8-Flow diagram of OSC 35-145) 1622 2936 00 Ball valve (for test outlet) 0852 0010 70 Reference glass...
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Page 23: Options
8092 2850 17 Anti-freezing kit An optional heater kit is available to prevent the condensate from freezing. Anti-freezing kit for OSC 35 up to OSC 145 8092 2848 95 Anti-freezing kit for OSC 355 up to OSC 600 8092 2849 03... -
Page 24: Problem Solving
Instruction book Problem solving Condition Fault Remedy A lot of oil entered the Compressor Replace all filters. Clean the vessels. Check the compressor. OSC. malfunctioning The service indicator Too much condensate Check the compressor FAD (see section Technical data). (3 - View of OSC 52) flows into the OSC. -
Page 25: Technical Data
Instruction book Technical data Reference conditions and limitations Reference conditions Effective working pressure of the bar(e) compressor Compressor running hours per day Oil type Roto-Inject Fluid, Roto-Xtend Duty Fluid, Roto- Foodgrade Fluid Compressor type All types of GA oil injected compressors The reference conditions for the OSC distinguish 3 climate types: •... - Page 26 Instruction book Models Cold climate 1035 1800 2410 3450 6895 Mild climate 1020 1455 2910 Hot climate 1260 Correction factors For operation in other than reference conditions, multiply the compressor capacity (FAD) with the appropriate correction factors. Running hours per Correction factor 1.50 1.20...
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