Helios Power Solutions PF 1 6K User Manual

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User Manual
PF 1 6K/10K Online UPS
Uninterruptible Power Supply System
Version: 1.3

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Summary of Contents for Helios Power Solutions PF 1 6K

  • Page 1 User Manual PF 1 6K/10K Online UPS Uninterruptible Power Supply System Version: 1.3...
  • Page 2 Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.
  • Page 3: Table Of Contents

    Table of Contents 1. SAFETY AND EMC INSTRUCTIONS ....................1 1-1. T ....................... 1 RANSPORTATION AND TORAGE 1-2. P ............................1 REPARATION 1-3. I ............................1 NSTALLATION 1-4........................ 2 ONNECTION ARNINGS 1-5. O ............................3 PERATION 1-6. S ............................3 TANDARDS 2.
  • Page 4: Safety And Emc Instructions

    1. Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit! 1-1. Transportation and Storage Please transport the UPS system only in the original package to protect against shock and impact.
  • Page 5: Connection Warnings

    1-4. Connection Warnings • In accordance with safety standard EN-IEC 62040-1, installation has to be provided with a《Backfeed Protection》 system, as for example a contactor, which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault. There is no standard backfeed protection inside of the UPS.
  • Page 6: Operation

    • Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic mixture with air, oxygen or nitrous oxide.
  • Page 7: Installation And Operation

    2. Installation and Operation There are two different types of online UPS: standard and long-run models. Please refer to the following model table. Model Type Model Type 6K/6KRT 6KL/6KRTL standard model Long-run model 10K/10KRT 10KL/10KRTL We also offer optional parallel function for these two types by request. The UPS with parallel function is called as “Parallel model”.
  • Page 8 RT Model Diagram 1: UPS Rear Panel Diagram 2: 2U battery pack Diagram 3: 3U battery pack 1) Share current port (only available for parallel model) 2) Parallel port (only available for parallel model) 3) External battery connector 4) Intelligent slot 5) RS-232 communication port 6) USB communication port 7) Emergency power off function connector (EPO connector)
  • Page 9: Rack/Tower Installation (Only For Rt Model)

    2-3. Rack/Tower Installation (only for RT model) 2-3-1 Tower Installation The UPS system is shipped with two sets of feet and 6 extensions (2 short extensions plus 4 long extensions) that can be used to tower install the UPS module in 2U or UPS module with one battery bank in 4U. Install UPS module in 2U Assemble two feet and one short extension as one tower stand shown in step 1.
  • Page 10: Single Ups Installation

    2-3-2 Rack Installation Please follow below steps to mount UPS into 19” rack or rack enclosure. Step 1: Attach mounting ears to the side mounting Chart 1 holes of UPS using the screws provided and the ears should face forward. Please refer to chart 1. Step 2: Lift the UPS module and slide it into rack Chart 2 enclosure.
  • Page 11 regulations. Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the following terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire last when making wire disconnection!) Input Neutral Output Line Input Line...
  • Page 12: Ups Installation For Parallel System

    ● Pay highly attention to the polarity marking on external battery terminal block, and make sure the correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS. ● Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection and conductance reliability should be checked carefully.
  • Page 13 Diagram 2: Wiring diagram of parallel system for tower model Diagram 3: Power cable connection for RT model Diagram 4: Wiring diagram of parallel system for RT model...
  • Page 14: Software Installation

    2-6. Software Installation For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.
  • Page 15: Operations

    3. Operations 3-1. Button Operation Button Function  Turn on the UPS: Press and hold the button more than 0.5s to turn on the UPS. ON/Enter Button  Enter Key: Press this button to confirm the selection in setting menu. ...
  • Page 16 LCD Panel: Display Function Backup time information Indicates battery discharge time in numbers. H: hours, M: minutes, S: seconds Fault information Indicates that the warning and fault occurs. Indicates the fault codes, and the codes are listed in details in section 3-9. Mute operation Indicates that the UPS alarm is disabled.
  • Page 17: Audible Alarm

    3-3. Audible Alarm Description Buzzer status Muted UPS status Bypass mode Beeping once every 2 minutes Battery mode Beeping once every 4 seconds Fault mode Beeping continuously Warning Overload Beeping twice every second Others Beeping once every second Fault Beeping continuously 3-4.
  • Page 18 total loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for system safety. 5) If the overload time is longer than acceptable time listed in spec at AC mode, the UPS will automatically transfer to Bypass mode. After the overload is removed, it will return to AC mode. If the overload time is longer than acceptable time listed in spec at Battery mode, the UPS will become fault status.
  • Page 19 the input breaker. A few seconds later, there is no display shown on the display panel and UPS is complete off. 3-4-8. Turn off the UPS without utility power supply in Battery mode 1) Turn off the UPS by pressing “OFF” button for at least 0.5s, and then the buzzer will beep once. 2) Then UPS will cut off power to output and there is no display shown on the display panel.
  • Page 20: Parallel Operation

    3-5. Parallel Operation 3-5-1. Parallel system initial startup First of all, please make sure all of the UPSs are parallel models and have the same configuration. 1) Turn on each UPS to AC mode respectively (Refer to section 3-4-1). Then, measure the output voltage of each UPS to check if the voltage difference between actual output and setting value is less than 1.5V (typical 1V) with multimeter.
  • Page 21 into bypass mode without output. 2) Turn off the output breaker of this unit, and then turn off the input breaker of this unit. 3) After it shuts down, you can turn off the battery breaker (for long-run model) and remove the parallel cable and share current cable.
  • Page 22: Abbreviation Meaning In Lcd Display

    3-6. Abbreviation Meaning in LCD Display Abbreviation Display content Meaning Enable Disable Auto Battery Normal mode (not CVCF mode) CVCF mode SUB & SU Subtract Add & Ad Allow Not allowed Reserved Parallel 3-7. LCD Setting Parameter 1 Parameter 2 There are two parameters to set up the UPS.
  • Page 23 Reserved Reserved for future Reserved Reserved for future Hot standby function enable/disable Battery voltage adjustment Charger voltage adjustment Inverter voltage adjustment Output voltage calibration Charging current setting *Y means that this program can be set in this mode. Note: All parameter settings will be saved only when UPS shuts down normally with internal or external battery connection.
  • Page 24 03: Voltage range for bypass  Interface Setting Parameter 1 & 2: Setting acceptable voltage range for bypass mode. You have to set up the range by setting high and low points. When it shows “LLS” in parameter 2, please press “Enter” key and it will show “LS”...
  • Page 25 06: Voltage range for ECO mode  Interface Setting Parameter 1 & 2: Setting acceptable voltage range for ECO mode. You have to set up the range by setting high and low points. When it shows “LLS” in parameter 2, please press “Enter” key and it will show “LS”...
  • Page 26 bypass condition in parameter 2. ENA: Bypass enabled. When selected, Bypass mode is activated. DIS: Bypass disabled. When selected, automatic bypass is acceptable, but manual bypass is not allowed. Manual bypass means users manually operate UPS for Bypass mode. For example, pressing OFF button in AC mode to turn into Bypass mode.
  • Page 27 13: Battery voltage adjustment  Interface Setting After it shows “13” in parameter 1, please press “Enter” key first. Then, you may choose Add or SUB to adjust battery voltage in parameter 1 by pressing “Up” or “Down” key. After pressing “Enter”...
  • Page 28: Operating Mode/Status Description

    16: Output voltage calibration  Interface Setting After it shows “16” in parameter 1, please press “Enter” key first. Then, you may choose Ad or SU to adjust output voltage in parameter 1 by pressing “Up” or “Down” key. After pressing “Enter”...
  • Page 29 LCD display ECO mode Description When the input voltage is within voltage regulation range and ECO mode is enabled, UPS will bypass voltage to output for energy saving. LCD display CVCF mode Description When input frequency is within 46 to 64Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz.
  • Page 30 Bypass mode Description When input voltage is within acceptable range and bypass is enabled, turn off the UPS and it will enter Bypass mode. Alarm beeps every two minutes. LCD display Battery Test Description When UPS is in AC mode or CVCF mode, press “Test” key for more than 0.5s.
  • Page 31: Fault Code

    3-9. Fault Code Fault event Fault code Icon Fault event Fault code Icon Bus start failure None Battery SCR short circuited None Bus over None Inverter relay short circuited None Bus under None Charger short circuited None Bus unbalance None Can communication fault None Inverter soft start failure...
  • Page 32: Trouble Shooting

    4. Trouble Shooting If the UPS system does not operate correctly, please solve the problem by using the table below. Symptom Possible cause Remedy No indication and alarm in the front The AC input power is not Check if input cable firmly display panel even though the mains is connected well.
  • Page 33: Storage And Maintenance

    5. Storage and Maintenance 5-1. Storage Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months...
  • Page 34: Specifications

    6. Specifications Tower Model MODEL 10KL CAPACITY* 6000 VA / 6000 W 10000 VA / 10000 W INPUT 110 VAC(L-N) ± 3 % at 0-60% Load Low Line Loss 176 VAC(L-N) ± 3 % at 60%-100% Load Voltage Range Low Line Comeback Low Line Loss Voltage + 10V High Line Loss 300 VAC(L-N) ±...
  • Page 35 RT Model MODEL 6KRT 6KRTL 10KRT 10KRTL CAPACITY* 6000 VA / 6000 W 10000 VA / 10000 W INPUT 110 VAC(L-N) ± 3 % at 0-60% Load Low Line Loss 176 VAC(L-N) ± 3 % at 60%-100% Load Voltage Low Line Comeback Low Line Loss Voltage + 10V Range High Line Loss...

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Pf 1 10k

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