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S E R V I C E M A N U A L MOTOTRONIK SERVICE MANUAL Rev. 0 - 2021/12 ENGLISH Service Manual MOTOTRONIK 1 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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ANY ADJUSTMENT CAN BE CARRIED OUT EXCLUSIVELY BY QUALIFIED AND AUTHORIZED BY REHATEAM S.R.L. PERSONNEL. It is forbidden to carry out any modifications to the Mototronik, even when possible, to the original design. Any adjustments and/or any modification that is carried out by non-authorized personnel will immediately void the warranty on the product and it relieves Rehateam s.r.l.
- See also last chapter of this manual, sheet “CLAMPS TYPE AND ASSEMBLY PER MODEL OF WHEELCHAIR” The assembly procedure of the MOTOTRONIK system is always the same, but, according to the wheelchair, it is necessary the proper ad- aptation and adjustment.
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In any case, the system works in the same manner. The connection frame inclination will be the result of the combination of all parts involved in the installation. Service Manual MOTOTRONIK 6 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Turn the handlebar to the position you may consider initial. Tighten the two bolts that also fix the display and then the other two.. Follow next page Service Manual MOTOTRONIK 8 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Before using the device, you need to centre the handlebar (with respect to the driving wheel) and make sure the bolt B is hard tightened—see sheet “STANDARD HANDLEBAR ADJUSTMENT — 1 post height” Service Manual MOTOTRONIK 9 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Plugs and sockets should always be matched according to colour and their fitting is guided by the arrow on the plug’s rubber cover — see also sheet “DISPLAY”. The support C for the display has a longer fixing plate. To activate the brake To accelerate Service Manual MOTOTRONIK 10 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
The assembly instruction is very much the same, but the hole A2 may be above the mid-line. See also last chapter of this manual, sheet “CLAMPS TYPE AND ASSEMBLY PER MODEL OF WHEELCHAIR” Follow next page Service Manual MOTOTRONIK 11 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
If not, you can either change hole or, as in the example below, if you need to keep the same coupling pad inclination, reverse the hexagon horizontally (from face A to B, or vice-versa) and keep the same side and the same hole. Follow next page Service Manual MOTOTRONIK 12 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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If the clamp is mounted facing to the front of the wheelchair, the assembly is the same, but make sure the rounded side of the pad is Front of wheelchair facing frontward. Service Manual MOTOTRONIK 13 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Due to the several variants that affect 34 cm the final adjustment of the complete system, you may need to reverse the fork assembly regardless the instruc- tion here reported. < 34 cm ↑ Service Manual MOTOTRONIK 14 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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If the arms are too wide, you can cut off the exceeding part; on the other hand, if they are too narrow, you need to replace them with wider ones. We will check the length of the tubes later on. See chapter “FRAME CONNECTION’S ARMS” for further information on sizes of the arms. Service Manual MOTOTRONIK 15 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
210 mm If you need to cut the tubes: • When using the Mototronik, the square tube must be inserted (and tightened) into connection frame’s central tube for at least 30 mm, otherwise the stability of the system is not guaranteed.
Consider this position as initial reference because you will probably need to change it in a following step of the installation. Without bolt This unit may be supplied assembled. Follow next page Service Manual MOTOTRONIK 17 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Even the coupling forks, in this phase, be them facing down (as in the pictures here below) or up, are not securely fixed. posteriore anteriore ≈ 90° Follow next page Service Manual MOTOTRONIK 18 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Slide the two arms in or out of the central tube to make the connection frame wider or narrower until being able to fit the coupling forks to the pads. Make sure the lock lever F is enough unscrewed to allow the ≈ 10 mm Service Manual MOTOTRONIK 19 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
It is advisable to spread a drop of mild lock thread glue on the bolts D4. Follow next page Service Manual MOTOTRONIK 20 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
It is advisable to spread a drop of mild lock thread glue on the bolts E4. Service Manual MOTOTRONIK 21 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Once you have found the new position, tighten the bolt at the four corner and then the central one. See also chapter “CONNECTION FRAME ASSEMBLY — coupling unit”. It is advisable to spread a drop of mild lock thread glue on the bolts G2. Service Manual MOTOTRONIK 22 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
The height to the ground of the rod M is given by the stand N (not adjustable) which holds the device and helps for mounting. Follow next page Service Manual MOTOTRONIK 23 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Remove the levers and the connection frame, fit the nut C in the housing in the position you earlier determined and hard tighten the bolts B1 and B2. Follow the same instruction for the 4-5 cm thick handlebar “Tetra”. plinths Service Manual MOTOTRONIK 24 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
When moving the control tools from one side to the other, beware of the cable. Tighten the tool control screw just enough to prevent rotation. DO NOT tighten the control tool screws much to avoid damaging the clamps. Service Manual MOTOTRONIK 25 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
When rotating the handlebar up, the lever C detached from the button D and, this way, it activates the electronic brake. Coby continuing the rotation, you will activate the disk brake that is controlled by the cable E. Service Manual MOTOTRONIK 26 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
According to the control tools present, you may need to move them to allow room for the grip. See also sheets “CONTROL TOOLS”, “STEM EXTENSION” and “BRAKE DISK CABLE ADJUSTMENT”. Service Manual MOTOTRONIK 27 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
The instruction to follow for the left hand side are the same, however, if the brake lever is on the same side, you will need (for lack of room) to move the ON/OFF and setting switch to the right hand side. Service Manual MOTOTRONIK 28 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Light blue: accelerator cable; Black: power cable; Green: headlight (if present) It is advisable to cover the unused sockets with the rubber caps. Service Manual MOTOTRONIK 29 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Check and possible sort out the cables bag. If necessary, adjust the handlebar and the display. If present, plug the head light connector to the display - see also sheet “DISPLAY”. Service Manual MOTOTRONIK 30 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Avoid creating pressure on the connectors to prevent damage. You may need to adjust the position of the handlebar and/or of the display - see sheets “HANDLEBAR” and “DISPLAY”. Service Manual MOTOTRONIK 31 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Insert the head light while letting the cable go along the slot D until aligning the fixing hole of the light alignw with the hole E of the spoiler. Screw the bolt B. Connect the green plug to the display - see sheet “DISPLAY”. Fit the spoiler - see sheet “SPOILER, removal - fitting”. Service Manual MOTOTRONIK 32 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Once you have determined the height, centre the handlebar with respect to the driving wheel and securely tighten the bolt. Finally, put the rubber cap and the spoiler - see sheet “SPOILER, removal - fitting”. Min. 60 mm Follow next page Service Manual MOTOTRONIK 33 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Once you reach the new position, tighten the bolts C1 all the way down (fixing the display) and then the C2. With the new position, you may need to adjust the inclination of the control tools (see sheet “CONTROL TOOLS”). Service Manual MOTOTRONIK 34 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Also check that the handlebar, at its maximum upward extension, does not touch the display. Also check that the handlebar, at its maximum downward extension, does not touch the user’s legs. Service Manual MOTOTRONIK 35 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Mount the stem extension and temporarily fix it to the stem so as to make it turn, at the same time, and to make it hold in place. Follow next page Service Manual MOTOTRONIK 36 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Rotate the handlebar to a position that may be considered as initial. Tighten the two bolts C1 that fix the display, too. Tighten the two bolts C2. Follow next page Service Manual MOTOTRONIK 37 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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It is useful to join the cables with straps. Close both Velcro strap sides on the bag. Through one of these sides you may route the brake cable’s sheath. Follow next page Service Manual MOTOTRONIK 38 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Now, turn the stem to a new inclination and tighten the four bolts A. With the new position, you may need to adjust the inclination of the control tools (see sheets “DISPLAY” and “CONTROL TOOLS”). Short stem Follow next page Service Manual MOTOTRONIK 39 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Now, swing the extension to the new position, ensure it is centred with respect to he stem and securely tighten the bolts D. With the new position, you may need to adjust the inclination of the control tools (see sheets “DISPLAY” and “CONTROL TOOLS”). Follow next page Service Manual MOTOTRONIK 40 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Front 130 (min.) 165 (min.) 210 (max) 245 (max.) It is advisable to spread a drop of mild lock thread Follow next page glue on the bolts E. Service Manual MOTOTRONIK 41 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Starting from the brake lever, slide off the steel cable B as much as it will be away from the point where you will cut the sheath that will then fit on the adjuster E. Cut the sheath, insert the ferrule D and slide the steel cable until it comes out. Follow next page Service Manual MOTOTRONIK 42 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Cut the steel cable just a few centimetres away from the little plate, put the end cap on the cable and gently squeeze it with a plier to hold it in place. Check the brake adjustment - see sheet “DISK BRAKE CABLE ADJUSTMENT” Service Manual MOTOTRONIK 43 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
No significant difference. Same warning of point 4. 6 EXTENSION STEM INCLINATION No significant difference. 7 EXTENSION LENGTH No significant difference. 8 BRAKE CABLE ASSEMBLY No significant difference. Service Manual MOTOTRONIK 44 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
With a plier, hold the cable, loosen the bolt C and swing the lever towards the adjuster to tension the cable or to the opposite direction to loosen the cable. After adjustment, tighten the bolt C. Service Manual MOTOTRONIK 45 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
While spinning the wheel you should hear the disk rubbing against one or both pads in one or more points; if rubbing occurs throughout the whole rotation, follow the instruction referred to the other causes - see sheet “BRAKE DISK”. Service Manual MOTOTRONIK 46 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Finally, tighten the two bolts. In this case, too, check there is no contact between disk and pads while turning the wheel round. Follow next page Service Manual MOTOTRONIK 47 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
The operation results easier and quicker because you do not need to remove the wheel. The cap E, in fact, is accessible letting the key through the wheel’s spokes. Service Manual MOTOTRONIK 48 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
You can perform a more precise job, if necessary, if you remove the disk and from the wheel and work on a flat surface as reference; mak- ing pressure with one finger on any part of the disk, the disk itself should not lift. disk straightening fork Long nose plier Service Manual MOTOTRONIK 49 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Push up the point A1 of the pad on the brake cable side until bringing it to the centre of the caliper and then push it off. Similarly, but easier now, remove the other pad (cap C side). Pad on the brake cable side Pad on cap C side Follow next page Service Manual MOTOTRONIK 50 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Now, carefully move the spring and the pads until the springs’ points B2 fit in the pads’ hollow A3. When the two points are properly inserted, the two pads will move apart from each other and make room for the disk. Brake cable side A2 A2 Service Manual MOTOTRONIK 51 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Plug the connector (aligning the arrows you can see on both rubber covers) and fasten the cable with the straps. NOTE FOR 14” WHEEL The procedure is the same, but the spacers are different and the wash- ers D are mounted externally. Service Manual MOTOTRONIK 52 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
• Fit the second edge of tyre as much as possible with your hands and thumbs; only if necessary, use a tyre lever carefully to prevent pinching the inner tube. NOTE: you can remove and mount the tyre starting from either side of the wheel. Follow next page Service Manual MOTOTRONIK 53 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Fully dry the spot, finely sand paper it to remove any impurity, spread some specific glue for rubber around the area over which, after wait- ing for the suggested time indicated on the glue bottle label, attach and hold the patch pressed for at least 10 seconds. Service Manual MOTOTRONIK 54 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Align the mud guard holes to those on the fork and fix it with the four bolts. Warning: to fix the mud guard, do not use the lowest of the three holes on the fork. Service Manual MOTOTRONIK 55 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Get the support Y close to the threaded hole E of the coupling block, insert, screw and tighten the bolt C. A 2B X 4B D It is advisable to spread a drop of mild lock thread glue on the bolts A and C. Service Manual MOTOTRONIK 56 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Mount the mud guard - see sheet “REMOVING/MOUNTING THE MUD GUARD”. Mount the wheel - see sheet “REMOVING/MOUNTINGTHE WHEEL”. ≈ 2 cm REMOVING Proceed similarly and remove the two supports. Service Manual MOTOTRONIK 57 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
The rectangular hollow of the external plate should be at the top. Now you have to mount the unit bracket / locking support on the device’s frame. Follow next page Service Manual MOTOTRONIK 58 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Through the upper slot of the vertical plate, fit one bolt L to the hole I of the support plate H. Slide the bracket down along the slot, fit and tighten the other bolt L through the extremity of the other slot. Finally, tighten the first bolt, too. Follow next page Service Manual MOTOTRONIK 59 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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Route the cables rationally and, if needed, use a plastic cable tie. N + O Mount the basket as explained in the user’s manual. Service Manual MOTOTRONIK 60 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
It is advisable to mount the tab F last to avoid a possible interference with the support plate C. If you replace the electronic unit, make sue it is programmed for the motor it will be connected to. Service Manual MOTOTRONIK 61 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
Follow the instructions on the packaging. The rotation friction of the different joints depends on how you tighten the related bolts. Do not over tighten the bolts because the parts are in plastic. Service Manual MOTOTRONIK 62 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
SETTINGS DRIVE CONTROLS SERVICE MANUAL You can change some operative parameters of the MOTOTRONIK and of the display by work- ing on the display itself. All shown parameters are written in English. To access to the setting of the parameters: Press and hold the button "M"...
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Viewing only. Shows the serial number of the MOTOTRONIK control unit. Software release Viewing only. Shows the display software edition. Error History Viewing only. This section is intended for the MOTOTRONIK dealer/distributor and cannot be changed. Service Manual MOTOTRONIK 64 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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40 mm. MO-AGLDX-25 (CMP11102) MO-AGLDX-32 (CMP11100) ADAPTORS 25 18-18.4 32 28-28.4 (CMP10992) (CMP10989) 25 20-20.4 32 30-30.4 (CMP10991) (CMP10988) Follow next page Service Manual MOTOTRONIK 65 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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To be fixed on a stretch of frame with same To be fixed on a fixed point of the frame of the section for at least 40 mm. model Duke. MO-AGLDX-OV (CMP11104) MO-AGLDX-DUKE (CMP10963) Follow next page Service Manual MOTOTRONIK 66 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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To be fixed on a stretch of frame with same section of the model Noir 2.0. for at least 40 mm of modello Carbomax. MO-AGLDX-NOIR (CMP11136) MO-AGLDX-CARBOMAX (CMP11106) Follow next page Service Manual MOTOTRONIK 67 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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CLAMPS AVAILABLE SERVICE MANUAL Service Manual MOTOTRONIK 68 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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You can position the clamp between the point A , just below the curve, and the point B which is delimited by the bolt/nut C fixing the foot- plate tube. Service Manual MOTOTRONIK 69 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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B to allow for inserting and removing the footplate frame. Check in and out rotation, removal and inserting of the footplate frame. Service Manual MOTOTRONIK 70 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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From the footplate frame, remove the rubber bumper B. Check outward rotation , removal and inserting of the footplate frame (there should not be interference with the inner fixing plate C). Service Manual MOTOTRONIK 71 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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AB is variable. JOKER JOKER In the version ”ZERO” of the model Joker, the point B can be delimited by the support D of the rigidizer E. ENERGY Service Manual MOTOTRONIK 72 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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B which is delim- ited by the fork support C. The fork support C may be at different heights; therefore, the stretch AB is variable. Service Manual MOTOTRONIK 73 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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25 mm above the fork sup- port C, however, the stretch AB is variable and it depends on the frame height (30 mm difference between high and low frame). ≈ 25 mm Service Manual MOTOTRONIK 74 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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After that, when tightening the bolts, ensure to keep the correct position. Service Manual MOTOTRONIK 75 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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C. NOIR 2.0 other models DO NOT overtighten the bolt B. DO NOT tighten the two bolts C first and then the bolt B. Service Manual MOTOTRONIK 76 REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com...
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