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Summary of Contents for jcb 65 R-1
- Page 1 OPERATOR'S MANUAL 65 R-1 EN - 9821/9450 ISSUE 3 - 01/2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9821/9450-3 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................1 Location of Manual ..........................2 Safety Safety - Yours and Others ........................ - Page 5 Table of Contents Interior Switches Ignition Switch ............................. 20 Cab Interior Light ..........................20 Control Pattern Selector ........................21 Operation Introduction General ..............................23 Operating Safety General ..............................24 Worksite Safety ........................... 26 Risk Assessment ..........................27 Walk-Around Inspection General ..............................29 Entering and Leaving the Operator Station General ..............................
- Page 6 Table of Contents Instrument Panel ..........................59 Getting the Machine Moving General ..............................69 Driving the Machine General ..............................70 Operating Levers/Pedals General ..............................71 Control Layouts ........................... 71 Excavator Arm Controls ........................71 Dozer Blade Controls ......................... 74 Auxiliary Circuit Controls ........................74 Lifting and Loading General ..............................
- Page 7 Put into Storage ..........................126 During Storage ..........................126 Take out of Storage .......................... 127 Security General .............................. 128 JCB Plantguard ..........................128 Construction Equipment Security and Registration Scheme (CESAR) ..........128 Maintenance Introduction General .............................. 129 Owner/Operator Support ........................129 Service/Maintenance Agreements ....................
- Page 8 Table of Contents Maintenance Intervals ........................136 Pre-start Cold Checks, Service Points and Fluid Levels ..............136 Functional Tests and Final Inspection ....................138 Maintenance Positions General .............................. 140 Maintenance Position (Excavator Arm Lowered) ................140 Service Points General .............................. 141 Access Apertures General ..............................
- Page 9 Table of Contents Hydraulic System General ............................. 166 Services ............................167 Oil ..............................167 Cylinder Rams ..........................168 Electrical System General ............................. 169 Battery ............................... 169 Battery Isolator ..........................170 Fuses ..............................171 Relays ............................... 172 Window Washer ..........................173 Miscellaneous Fire Extinguisher ..........................
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Page 10: Acronyms Glossary
Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration DECU Display Electronic Control Unit Diesel Exhaust Fluid Electronic Control Unit ESOS Engine Shut-Off Solenoid FOGS Falling Object Guard System FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode... - Page 11 Notes: viii 9821/9450-3 viii...
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Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the product. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Location Of Manual
Introduction About this Manual Location of Manual Machines fitted with a cab have a operator's manual located in a vinyl document pouch behind the operators seat. Machines fitted with a canopy have a operator's manual located inside a lockable case on the canopy roof. 9821/9450-3... -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the product you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/9450-3... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9821/9450-3...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Before you do a maintenance task, make the product safe. Main Component Locations Figure 3. A Dipper (part of the excavator arm) B Boom (part of the excavator arm) C Cab (contains the operator station) D Upper structure E Undercarriage F Dozer blade G Bucket... -
Page 21: Product And Component Identification
Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. 067C1 = 67 C-1. Random check Letter. The check letter is used to verify the authenticity of a machine's PIN. -
Page 22: Operator Protective Structure
About the Product Product and Component Identification Figure 5. A Engine data label The data label includes the engine identification number. The engine identification number has 15 digits and must be read from left to right. For example, GJU65692500405P. Table 2. Explanation of the engine identification number Digit Description 1 to 2... - Page 23 If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides.
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Page 24: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. 9821/9450-3... -
Page 25: Safety Label Identification
About the Product Safety Labels Safety Label Identification Figure 9. 817/70112 817/70102 332/P7128-1 817/70012 817/7004 817/70106-2 9821/9450-3... - Page 26 About the Product Safety Labels Figure 10. 332/V3761-1 817/7006-2 332/T9356-2 817/70112 817/70106-2 817/70018 Table 3. Safety Labels Item Part No. Description Qty. 817/70012 Run over hazard. Start the engine from the operator's seat only. Do not short across the terminals. 817/70002 Pressure hazard.
- Page 27 About the Product Safety Labels Item Part No. Description Qty. 332/F0279 Stability hazard. Ensure the load is within the capability of the machine. Read the Operator’s Manual. 817/70112 Crushing of whole body. Keep a safe distance. 817/70005 Hot fluid under pressure. Do not touch, consult operator's manual. 332/A0768 Crushing of whole body.
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Page 28: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 11. A Track controls Refer to: Operation > Drive B Foot rest (option) Controls > Track Controls (Page 57). C Instrument panel Refer to: Operation > D Excavator controls Refer to: Operation > Instruments (Page 59). -
Page 29: Console Switches
About the Product Console Switches Console Switches General The installed switches and their positions can change according to the specification of the machine. Each switch has a graphic symbol to show the function of the switch. Before you operate a switch, make sure that you understand its function. -
Page 30: Excavator Arm Quickhitch
About the Product Console Switches Excavator Arm Quickhitch Momentary rocker switch. The switch functions operate when the ignition switch is in the on position and the controls are active. Position : 1 = Off Position : 2 = Momentary position (enter quick hitch sequence) Controls Isolation Controls isolation switch. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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