Midea MAV160-A2808PS/01FM-US Service Manual

Midea MAV160-A2808PS/01FM-US Service Manual

Top-loading washing machine

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Laundry
Top-loading WASHING MACHINE
Service Manual
Models:
MAV160-A2808PS/01FM-US
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.

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Table of Contents
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Summary of Contents for Midea MAV160-A2808PS/01FM-US

  • Page 1 Laundry Top-loading WASHING MACHINE Service Manual Models: MAV160-A2808PS/01FM-US CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.
  • Page 2: Table Of Contents

    Service manual for Washing Machine CONTENTS 1. PRECAUTION ......................3 1.1 Safety precaution ......................... 3 1.2 Warning ..........................3 1.3 Caution ..........................6 2. How to use ....................... 8 2.1 Controls and functions ......................8 2.2 Cycle guide with option settings ..................10 2.3 Detergent..........................
  • Page 3: Precaution

    Service manual for Washing Machine 1. PRECAUTION 1.1 Safety precaution  To prevent injury to the user or property damage, the following instructions must be followed.  Incorrect operation due to ignoring instruction will cause harm or damage.  Before servicing unit, be sure to read this service manual at first. 1.2 Warning ...
  • Page 4 Service manual for Washing Machine  extended period of time, such as during Plug the power plug into the wall socket vacations. firmly. Do not use a damaged power plug,  Packaging material can be dangerous for or loosen wall socket. children.
  • Page 5 Service manual for Washing Machine - This may result in electric shock.   If the appliance is flooded, cut the power Do not turn the appliance off by unplugging immediately and contact your nearest the power plug while the washer is in service center.
  • Page 6: Caution

    Service manual for Washing Machine  adding items, press the START/PAUSE Disconnect this appliance from the power button and allow the basket to come to supply before attempting any user complete stop before reaching inside. maintenance. Turning the controls to the - Failing to do so may result in electric OFF position does not disconnect this shock, injury or fire.
  • Page 7 Service manual for Washing Machine  reconnecting the water supply hose, open Do not spray volatile material such as the faucet slowly. insecticide onto the surface of the  Open the faucet slowly after a long period appliance. of non-use. - As well as being harmful to humans, it - The air pressure in the water supply hose may also result in electric shock, fire, or...
  • Page 8: How To Use

    Service manual for Washing Machine  Ensure that the water inlet pipe is - If it hardens and accumulates inside the connected and the tap is opened before washer, it may cause problems with the washing clothes. product, discoloration, rust, or bad odors. ...
  • Page 9: Cycle Guide With Option Settings

    Service manual for Washing Machine 4. Water Level Press to select the water level. Different water levels result in different washing times and wash cycle setting. 5.Temp Press to select the washing water temperature. The rinse water temperature is always cold. 6.
  • Page 10 Service manual for Washing Machine * Table in grey is an initial setting. Dots are all optional functions you can select. ------------------------------------------------------------------------------------------------------------------------------------------------------- - 10 -...
  • Page 11: Detergent

    Service manual for Washing Machine 2.3 Detergent ------------------------------------------------------------------------------------------------------------------------------------------------------- - 11 -...
  • Page 12: Dimension And Installation

    Service manual for Washing Machine 3. DIMENSION and INSTALLATION 3.1 Unit dimension 3.2 Installation Installation Steps These instructions should be retained for future reference. ------------------------------------------------------------------------------------------------------------------------------------------------------- - 12 -...
  • Page 13 Service manual for Washing Machine Follow the followings STEP by STEP to ensure a successful installation. STEP 1: Select a location Before you install the washer, make sure the location: - Has a hard, level surface without carpeting or flooring that may obstruct ventilation. - Is away from direct sunlight.
  • Page 14 Service manual for Washing Machine water hose connected to the COLD faucet must be connected to the cold water supply intake. 5. Tighten the fittings by hand until they are snug, and then tighten them an additional two-thirds of a turn with a wrench.
  • Page 15 Service manual for Washing Machine B. In a standpipe The standpipe must be no shorter than 39 in.(99cm) and no longer than 96 in. (245cm). C. In a laundry tub The laundry tub must be no shorter than 39 in. (99cm) and no higher than 96 in. (245cm). Make sure that the connection between the drain hose and the wash basin, or standpipe, or laundry tub is not airtight.
  • Page 16 Service manual for Washing Machine leveling feet unnecessarily, it may cause abnormal vibration of the washing machine. STEP 5: Powering your washer Plug the power cord into a 3-prong, well grounded 120Volt 60Hz approved electrical outlet protected by a 15- amp fuse or comparable circuit breaker.
  • Page 17: Trouble Shooting

    Service manual for Washing Machine 4. TROUBLE SHOOTING 4.1 Test mode by Control Note: Before entering the test mode, you should empty the machine so that there is no water left in the drum. You can run a spin cycle or open the service panel from the front of the unit to get all water out.
  • Page 18: Error Codes

    Service manual for Washing Machine At the same time, the digital display will show the software version. There are two software versions: one is for display PCB displayed with “U-“ and two digital followed; the other one is for power PCB displayed with “B-“...
  • Page 19 Service manual for Washing Machine imbalance. The unit will try to solve the problem automatically. If the washer can’t solve the problem in three trials, you should replace the clothes and make it as even as possible manually. Adjust the water level refer to Installation The unit is out of balance in instructions.
  • Page 20: Wiring Diagram And Terminals

    Service manual for Washing Machine 4.4 Wiring diagram and terminals Wiring diagram Picture 1 CN15 CN12 CN14 Wiring diagram Picture 2 ------------------------------------------------------------------------------------------------------------------------------------------------------- - 20 -...
  • Page 21 Service manual for Washing Machine Port definition (Detail pin definition refer to Wiring diagram Picture 1) Port Name on PCB Definition Pin 1: Live line Pin 3: Null line PIN1:TXD PIN2:RXD PIN3:GND PIN4:+5V PIN5:+12V PIN6:NC CN14 1. NC 2. NC 3.
  • Page 22: Trouble Shooting

    Service manual for Washing Machine 4.5 Trouble shooting You can check for a quick solution as following table. Description Solution - Make sure your washer is plugged in. - Make sure the lid is closed. - Make sure the water source faucets are open. - Make sure to press the Start/Pause button to start your The unit doesn’t start.
  • Page 23 Service manual for Washing Machine Press the Start/Pause button to stop your washer. It may Lid locked or will not open. take a few moments for the lid lock to disengage. Straighten the drain hoses. Eliminate kinked hoses. If there is a drain restriction, call for service.
  • Page 24 Service manual for Washing Machine - Use high efficiency detergent to prevent over-sudsing. - Reduce the detergent amount for soft water, small or Has excessive suds. lightly soiled loads. - Non-HE detergent is NOT recommended. - Run a Tub Clean cycle to clean the tub and basket periodically.
  • Page 25 Service manual for Washing Machine A. Water inlet time over 60 minutes (E1) Whether the The drain hose end should be over 100cm Drain Hose is height from the bottom of the unit. hung up beyond the height of 100cm Check the The water pressure should be in range from 0.05MPa to 1MPa.
  • Page 26 Service manual for Washing Machine Check the inlet valve. Replace if failure. The resistance on coil should be between 0.7-1.2KΩ. Check the water level sensor Test electric capacity between terminal 1 and terminal terminal terminal capacity is not in range from 40nF to 50nF, replace the water level sensor.
  • Page 27 Service manual for Washing Machine B. Water drainage time over 10 minutes (E2) Check the wire connection. If the wires are open cycled, replace the harness. Check the wires for open cycled. Check the pump. The resistance of coil should be in range from 10 to 20 Ω.
  • Page 28 Service manual for Washing Machine C. Lid open (E3) Check if the top lid is open. Close the lid if opened. Move a magnetic-iron close to the panel as figure right to check if the Error Code disappeared. Check the wires connecting the magnetic switch.
  • Page 29 Service manual for Washing Machine even. Check the legs of the washer. Re-adjust them if not in level position. Check the resistance of the switch. Replace it if open- Check the impact switch. circuit. Push the bar to another position and check the resistance again.
  • Page 30 Service manual for Washing Machine Water leveling sensor Failure (F8) Check the water leveling sensor. Test the electric capacity between terminal 1 and terminal 2, terminal 2 and terminal 3. If the capacity is not in range from 40nF to 50nF, replace the water level sensor.
  • Page 31 Service manual for Washing Machine Check the harness and connections. Replace the PCBs. Door Lock failure (Fd) F. Check the harness and connections. Check the Door Locker. Check the resistance between two blue lines of the Door Locker. Replace it if the read is not in range from 50 to 80 Ohms.
  • Page 32 Service manual for Washing Machine Water Leakage. Verify the water inlet pipe connection and check for leakaging. Check the drainage pipe and connection for leakaging. Check the connection of inlet pipes. Check the pump for leakaging. ------------------------------------------------------------------------------------------------------------------------------------------------------- - 32 -...
  • Page 33 Service manual for Washing Machine Check the water level sensor pipe. ------------------------------------------------------------------------------------------------------------------------------------------------------- - 33 -...
  • Page 34: How To Disassembly The Unit

    Service manual for Washing Machine 5. HOW TO DISASSEMBLY THE UNIT What’s for Steps Description Tools needed Phillip Remove the screwdriver Control Panel Assembly Disassemble the three screws fixing the control panel Assembly on the back of the unit. Push the control panel front to open. No tools Remove the needed...
  • Page 35 Service manual for Washing Machine Phillip Check water screwdriver level sensor Phillip Check the screwdriver water inlet valve Phillip Check the screwdriver Impact switch Phillip Remove the screwdriver Top Cover Assembly Push Push Check and Replace the Door lock Disassemble the three screws and push top cover from back side ------------------------------------------------------------------------------------------------------------------------------------------------------- -...
  • Page 36 Service manual for Washing Machine No tools Open the top needed cover assembly Open the top cover assembly sidelong but be careful for impact switch no brake. Phillip Open the Lock screwdriver Disassemble the two screws and open the lock box 2.4 Check the Phillip Door lock...
  • Page 37 Service manual for Washing Machine Phillip Remove the screwdriver Rear cover Disassemble the four rear cover screws and four Electrical Box screws. 3.2 Remove the No tools Electrical Box needed Check and Replace the Electrical Take the Electrical Box out of cabinet 3.3 Open the Phillip Electrical Box...
  • Page 38 Service manual for Washing Machine 3.4 Check the No tools Electrical PCB needed No tools Remove needed Muddler Cover Check and Replace the Clutch , Phillip Motor, Drain Remove screwdriver pump, impeller screw Retractor Disassemble the one screw and take impeller out .
  • Page 39 Service manual for Washing Machine Socket head Disassemble screw wrench six screw of CR-V 5mm clutch Disassemble six screw of clutch 4.4 Place No tools upside down of needed laundry Ten sleeve Disassemble the bracket Disassemble four screw of bracket ------------------------------------------------------------------------------------------------------------------------------------------------------- -...
  • Page 40 Service manual for Washing Machine 4.6 Check the No.10 Sleeve clutch body subassembly 4.7Check the No.14 Sleeve Motor 4.8Check the No.10 Sleeve Drain Pump 4.9Check the No.10 Sleeve Retractor Check and Same as 2.1 Phillip Replace the Remove the screwdriver suspend Top Cover -------------------------------------------------------------------------------------------------------------------------------------------------------...
  • Page 41 Service manual for Washing Machine system Assembly No tools Open the top Same as 2.2 needed cover assembly No tools Remove the needed suspend out with Outer Tub Front White Back Blue ------------------------------------------------------------------------------------------------------------------------------------------------------- - 41 -...
  • Page 42 Service manual for Washing Machine 5.4 Remove the No tools suspend out needed with Cabinet ------------------------------------------------------------------------------------------------------------------------------------------------------- - 42 -...
  • Page 43: Exploded Views

    Service manual for Washing Machine 6. EXPLODED VIEW GENERAL SUBASSEMBLY ------------------------------------------------------------------------------------------------------------------------------------------------------- - 43 -...
  • Page 44 Service manual for Washing Machine a、WORKTABLE PARTS ------------------------------------------------------------------------------------------------------------------------------------------------------- - 44 -...
  • Page 45 Service manual for Washing Machine b. SPIN TUB PARTS c. OUTER TUB PARTS ------------------------------------------------------------------------------------------------------------------------------------------------------- - 45 -...
  • Page 46: Spare Parts

    Service manual for Washing Machine 7. SPARE PARTS Chinese Name Part Name Quantity BOM Code Outer Tub Cover 12138000055361 盛水桶盖 搅拌器 Agitator Assembly 12138000034763 Rear Cover 12238000015306 后封门 Cabinet Assembly 12238000015203 箱体组件 Cabinet Base Assembly 12138000060010 箱体底座组件 ------------------------------------------------------------------------------------------------------------------------------------------------------- - 46 -...
  • Page 47 Service manual for Washing Machine Permanent magnet synchronous pump 11001011002469 永磁同步泵 Drain Hose Assembly 12138000068018 排水管组件 17438000001643 Power Cord 电源线 17138000035448 电脑板 1.10 Electrical Box Assembly 12138000067804 电器盒组件 1.11 Capacitor Assembly 17438000022923 电容器组件 1.12 Capacitor Catch 12238000000133 电容夹 1.13 Article Connection Assembly 12138000003930 连接条组件...
  • Page 48 Service manual for Washing Machine Bracket 12138000031502 固定架 Retractor 17438000000343 马达牵引器 4.10 Clutch Body Subassembly 12938000006141 离合器部装 4.11 Middle Hose Assembly 12638000001323 中间管组件 ------------------------------------------------------------------------------------------------------------------------------------------------------- - 48 -...
  • Page 49: Specification

    Service manual for Washing Machine 8. SPECIFICATION Power Supply 120V/60hz Capacity (Cuft) ≥1.57 IMEF (Cuft/kWh/cycle) ≤6.5 IWF (gallons/cycle/cuft) Energy Star Certification, safety pulsator type Agitator ≤680W input power(watts) Cycle selection Normal/ECO, Whites, Heavy Duty, Bulky, Towels, Quick Wash, Self Cycles Clean ,Delicates, Perm Press, Spin only, Rinse &...
  • Page 50 Service manual for Washing Machine child lock Lid switch, magnetism Lid lock error alarm auto unbalancing detection auto-power off closed rat-proof base noise(dB) Wash noise≤63dB, Spin noise≤77 dB Dimensions & loading Width, body, Inch Depth, body, Inch 28.94 Height, body, Inch 44.96 Width, body, mm Depth, body, mm...

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