Safety, performance, and dependability have been given top of inattention while operating power tools may result in priority in the design of your plunge saw. serious personal injury. ■ Use personal protective equipment. Always wear INTENDED USE eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing The plunge saw is designed for rip- and cross-cutting of protection used for appropriate conditions will reduce...
■ Use the power tool, accessories and tool bits etc. ■ Adjust the cutting depth to the thickness of the in accordance with these instructions, taking into workpiece. Less than a full tooth of the blade teeth account the working conditions and the work to should be visible below the workpiece.
■ Do not use dull or damaged blades. Unsharpened ■ Use only saw blades that are marked with a speed equal or improperly set blades produce narrow kerf causing or higher than the speed marked on the tool. excessive friction, blade binding and kickback. ■...
Do not dispose of waste batteries, waste MAINTENANCE electrical and electronic equipment as ■ The product should never be connected to a power unsorted municipal waste. Waste batteries supply when assembling parts, making adjustments, and waste electrical and electronic cleaning, performing maintenance, or when the product equipment must be collected separately.
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Front handle, insulated gripping surface Lock-off button Switch trigger Spindle lock Plunge depth control lever Handle, insulated gripping surface Depth of cut indicator Depth lock knob Compression spring Spring cone Bevel lock knob Bevel indicator 0° bevel setting screw Negative bevel angle bypass tab Battery port Track connector...
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WARNING! Support workpiece properly before beginning a cut. WARNING! Support the workpiece near the cut. WARNING! Hold the saw firmly with both hands. Avoid placing your hand on the workpiece while making a cut. WARNING! Install or remove the riving knife according to the operation.
< 6 mm < 6 mm DEPTH OF CUT ADJUSTMENT 1. Remove the battery pack. 2. Loosen the depth lock knob. 3. Adjust the blade depth up or down to align the depth of cut indicator with the desired depth setting. The correct blade depth setting for all cuts should not exceed 6 mm below the material being cut.
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6 mm 6 mm USING THE PLUNGE DEPTH CONTROL LEVER Use the plunge depth control lever to limit the downward movement of the saw for different operations. Scoring position: With the lever in the scoring position, the downward travel of the blade is limited to approximately 6 mm depth of cut.
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CROSS CUTTING / RIP CUTTING 1. Remove the battery pack. 2. Move the plunge depth control lever to the blade change position. Slide the riving knife inside the guard and carefully align the slot in the knife with the studs inside the blade guard.
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5. Loosen the depth lock knob. Move the depth lock knob up or down to align the depth of cut indicator with the desired depth setting. Tighten the depth lock knob. The correct blade depth setting for all cuts should not exceed 6 mm below the material being cut.
10. Release the trigger and allow the blade to come to a complete stop. Slowly allow the front handle to rise until the blade is completely inside of the guard and the saw is in the locked position. BEVEL CUTTING 1.
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5. Loosen the bevel lock knobs. 6. Hold the saw base in place. Move the saw to the desired bevel angle up to 45°. NOTE: Use the bevel bypass lever to achieve bevel angles between 45 and 48°. Use the negative bypass tab to achieve a bevel angle of -1°.
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8. Install the battery pack. For the best performance, use a battery with a capacity of 4.0 Ah or higher. 9. Secure workpiece to a workbench, table or other suitable support. Clamp the workpiece using C-clamps. Place the front of the saw base flat on the workpiece.
POCKET CUTTING 1. Remove the battery pack. 2. Move the plunge depth control lever to the blade change position. Using the blade wrench, loosen the screw securing the riving knife. Do not fully loosen the screw. Remove the riving knife and then retighten the screw.
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5. Install the battery pack. For the best performance, use a battery with a capacity of 4.0 Ah or higher. 6. Secure workpiece to a workbench, table or other suitable support. Clamp the workpiece using C-clamps. Draw the cutting line on the workpiece. Place the saw on the workpiece above the cutting line.
TRACK ASSEMBLY Each track has a rubber cut strip running along the edge. Before cutting a workpiece using the track, the rubber cut strip must be trimmed away. Following the steps below to assemble the tracks and trim the rubber cut strips.
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6. Move the plunge depth control lever to the blade change position. Using the blade wrench, loosen the screw securing the riving knife. Do not fully loosen the screw. Remove the riving knife and then retighten the screw. 7. Hold the saw above the track with the blade facing the rubber cut strip.
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10. Tighten the track adjustment lock knobs. 11. Place the plunge depth control lever in the scoring position. Install the battery pack. For the best performance, use a battery with a capacity of 4.0 Ah or higher. 12. Slide the saw to the starting end of track and ensure the blade is positioned to cut all the rubber.
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15. Release the trigger and allow the blade to come to a complete stop. Slowly allow the front handle to rise until the blade is completely inside of the guard and the saw is in the locked position. NOTE: Loosen the anti-tip knob and swing it outward to retract the lock plate.
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CUTTING ALONG A TRACK NOTE: Before cutting a workpiece using the track, the rubber cut strip must be trimmed away. 1. Place the workpiece onto a workbench, table or other suitable support. Place the track on the workpiece. 2. Use the track clamp to secure the track and workpiece to the support.
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4. Place the plunge depth control lever in the plunge cut position. 5. Loosen the depth lock knob. Move the depth lock knob up or down to align the depth of cut indicator with the desired depth setting. Tighten the depth lock knob.
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9. Guide the saw in a forward direction along the track to cut the workpiece. 10. Release the trigger and allow the blade to come to a complete stop. Slowly allow the front handle to rise until the blade is completely inside of the guard and the saw is in the locked position.
REPLACING THE BLADE 1. Remove the battery pack. 2. Move the plunge depth control lever to the blade change position. Depress the spindle lock and loosen the blade screw by turning it counterclockwise using the blade wrench. Remove the blade screw and outer blade washer.
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ADJUSTING THE BASE PARALLEL TO THE TO THE BLADE 1. Remove the battery pack. 2. Place the saw in an upside down position on a workbench. Remove the bolt near the centre of the base. Turn the saw right side up. Push the compression spring down and pull it away from the opening in the saw housing.
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6. Reassemble the compression spring, spring cone and screw. 90˚ 90˚ 45˚ 45˚ SETTING THE BLADE AT 0° AND 45° 1. Remove the battery pack. 2. Place the saw in an upside down position on a workbench. Remove the bolt near the centre of the base.
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5. Tighten the bevel lock knobs. Place the plunge depth control lever in the plunge cut position. 6. Turn the saw upside down. Verify that the saw blade is 90° to the base of the saw using a combination square. If adjustment is needed: Loosen the hex nuts securing the 0°...
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10. Hold the saw base in place. Move the saw to 45° bevel angle. 11. Tighten the bevel lock knobs. 12. Place the plunge depth control lever in 45º 45º the plunge cut position. Turn the saw upside down. Verify that the saw blade is 45°...
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CLEANING THE BLADE GUARD 1. Remove the battery pack. 2. Loosen the screws on the dust port. Remove the dust port. 3. Loosen the screws on the guard. Remove the guard. 4. Depress and hold the spindle lock. Loosen the blade screw by turning it counterclockwise using the blade wrench.
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6. Place the blade onto the spindle. Observe the correct blade teeth direction. The rotation direction on the blade should match the one on the guard. Place the outer blade washer and blade screw onto the spindle. Depress and hold the spindle lock.
WARNING! The declared noise emission value(s) have Plunge saw been measured in accordance with a standard test method, Model RPLS18X and may be used for comparing one tool with another. The declared noise value(s) may also be used in a preliminary Voltage 18 V assessment of exposure.
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Techtronic Industries Australia Pty Ltd 31 Gilby Road, Mount Waverley, VIC 3149 Melbourne, Australia Techtronic Industries N.Z. Limited Unit C, 70 Business Parade South, Highbrook, Auckland 2013, New Zealand RYOBI is a trade mark of Ryobi Limited, and is used under license. 20230517v1...
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