diversey Taski swingo 1650 Technical Manual

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Technical Manual

Edition: V3.00/2013

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Page 1 Technical Manual Edition: V3.00/2013...
Page 2: Table Of Contents
Removing of mechanic hall sensor compl. 5.1.4 Mounting of mechanic hall sensor compl. 5.1.5 Removing of throttle lever 5.1.6 Mounting of throttle lever Upper part 5.2.1 Removing of vacuum motor 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 3 Removing of back blade 5.5.6 Mounting of back blade Lower part 5.6.1 Removing of castor wheel TASKI swingo 1650 - old setup 5.6.2 Mounting of castor wheel TASKI swingo 1650 - old setup 5.6.3 Removing of castor wheel TASKI swingo 1650/1850 5.6.4...
Page 4 Mounting of electronics 6.3.3 Connections Charger 6.4.1 Removing of charger 6.4.2 Mounting of charger 6.4.3 Charger connections Schematics 6.5.1 Battery connections 6.5.2 Electrical schematics Additional information Available GTS Newsletter/Instructions Revision Appendix Notes 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 6 The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training. It contains a summary of procedures, hints and suggestions etc. which are helpful and 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 9: Health & Safety
In the example above, this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying de- 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 10 • from a device to another object. • resulting from electrostatic fields. Please do not store electronics without ESD bags at any time. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 12: General Information
Depending on the work it might be required to remove the power source (mains/batteries) from the machine. The in here mentioned sequences (mechanical and electrical) are based on the assumption that the power source (mains/batteries) were removed from the machine before. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 13: Required Material
A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 15: Machine Range
7518089 TASKI swingo 1850B BMS EURO Seafreight Table 1: Machine range Remarks SKU‘s for all TASKI swingo 1650/1850 types are the „naked machine“. The brush has to be ordered separately. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 16: Technical Information
180/195 Battery autonomy max. <4 (180 Ah maintenance free battery) Internal charger only in BMS Protection class (BMS) Class II Protection class (non BMS) Class lll Table 3: Technical data 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 17: Machine Speed
Weight, ready to use (kg) Max. floor pressure front (N/mm2) 1.13 Max. floor pressure rear (N/mm2) 1.60 Wheel diameter traction (mm) Wheel diameter castor (mm) Table 5: Dimensions and weights 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 18: Battery
Remarks Values in brackets are for the TASKI swingo 1850 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Unit Value 1650 Value 1850 Battery compartment L/W/H (mm) 540/385/276 Table 6: Battery compartment 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 19: Battery Specifications
For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection. Therefore refer to e-spares. Supplier Type Excide Sonnenschein GF106160V2 Excide Sonnenschein GF106180V Table 7: Dry (GEL) batteries 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 20: Charger
Pos. Unit Value 1650 Value 1850 Brush system (mm) 2 x 330 2 x 430 Brush motor Brush speed (rpm) Brush pressure max. (N/cm2) 0.32 0.30 Table 9: Brush system 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 21: Suction Power
(mbar) Max. vacuum (kPa) 12.0 Table 10: Suction power 4.2.9 Additional Pos. Unit Value 1650 Value 1850 Cleaning solution dosing IntelliFlow Brush lifting mechanical Squeegee lifting mechanical Table 11: Additional 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 22: Accessories & Additional Parts
Squeegee blade front 54/3x1148 (closed front) 1850 4126955 Wheel 230/50 PU brown 1650/1850 4128054 Wheel 230/50 PU green 1650/1850 4075260 Working hour counter 1650/1850 7516150 Wet battery kit 1650/1850 Table 13: Additional parts 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 24: Handle
1255B&1650:01/141). • Remove the microswitch from the fixation. Take care that you do not brake of the pins and fixation of the support. • Disconnect the wires from the microswitch. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 25: Mounting Of Microswitch
Test if the microswitch is functional when moving the throttle levers. • Connect the hour counter wires to the cover or the hour counter. • Assemble the cover. • Position the 3 screws and tighten them. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 26: Removing Of Mechanic Hall Sensor Compl
Thread out hall sensor ribbon cable. • Unscrew the 4 screws (755B:01/107, 1255B&1650:01/103) of mechanic hall sensor compl. fixation. Picture 6: Remove mechanic hall sensor compl • Remove mechanic hall sensor compl. (755B:01/101, 1255B&1650:01/135). 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 27: Mounting Of Mechanic Hall Sensor Compl
Thread in the hall sensor ribbon cable to the dashboard. • Position dashboard and fix it with the 5 screws. Picture 8: Mount dashboard • Complete assembling according to the chapter MOUNTING OF MICROSWITCH. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 28: Removing Of Throttle Lever
Put the locking lever to the left. • Remove both throttle levers. Remarks The lever parts can be replaced as single pieces according to e- spares. Picture 11: Lever parts 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 29: Mounting Of Throttle Lever
Picture 13: Hall sensor board pins • Place and tighten the screw for the hall sensor board. • Complete assembling according to the chapter MOUNTING OF MICROSWITCH. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 30: Upper Part
Unscrew the 3 screws (01/113) of the vacuum protection plate (01/130). Picture 15: Vacuum motor remove • Remove vacuum motor fixation sealings (01/132). • Remove the vacuum motor (01/121). • Remove bottom sealing (01/112) of the vacuum motor. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 31: Mounting Of Vacuum Motor
Ensure that the vacuum motor sealings are properly positioned before assembling the protection plate. • Position and tighten the vacuum motor protection plate. Remarks Ensure that the pressure washer (01/131) is placed (spin protection). Picture 17: Spin protection 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 32 Tighten the fixation rubbers (01/118) smoothly. Remarks Check at the end if the vacuum motor top sealing (01/123) is positioned properly. If necessary, unscrew and remove the dashboard and check. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 33: Removing Of Tank Cover
Thread out cables from tank cover. • Close tank cover. • Remove circlip (05/107) and bracket (05/106) of axle (05/105) on RH side. • Remove retaining ring (05/104). • Push out axle (05/105). 25. March 2013 Edition: V3.00/2013 5-10 Copyright © 2013, Diversey Inc.
Page 34 Picture 21: Remove axle • Remove complete tank cover. • According to what you need to exchange, remove the existing parts from the tank cover and place it on the new one. 25. March 2013 Edition: V3.00/2013 5-11 Copyright © 2013, Diversey Inc.
Page 35: Mounting Of Tank Cover
• Open the tank cover. • Thread in cable into the tank cover. Remarks Ensure that the cables are positioned that way, that they can not be 25. March 2013 Edition: V3.00/2013 5-12 Copyright © 2013, Diversey Inc.
Page 36 Mount the 6 screws for the panel. Picture 24: Mount rear panel • Assemble handle on the tank cover with the 7 screws. • Complete assembling according to chapter MOUNTING OF MECHANIC HALL SENSOR COMPL. 25. March 2013 Edition: V3.00/2013 5-13 Copyright © 2013, Diversey Inc.
Page 37: Squeegee Lowering Mechanism
Picture 26: Squeegee lowering remove Loosen/remove the screw (02/112) to release tension of pres- sure spring (02/114). • Pull squeegee bracket (02/106) and bracket (02/103) apart. • Remove pressure spring. 25. March 2013 Edition: V3.00/2013 5-14 Copyright © 2013, Diversey Inc.
Page 38: Mounting Of Bracket Spring - Old Setup
Do not tighten the screw to hard. As soon as you feel a resistance stop tightening. Ensure that the axle (02/116) is nicely in the slot of the spring bracket. 25. March 2013 Edition: V3.00/2013 5-15 Copyright © 2013, Diversey Inc.
Page 39: Removing Of Bracket Spring - New Setup
Picture 29: Squeegee lowering remove Loosen/remove the screw (02/112) to release tension of pres- sure spring (02/114). • Pull squeegee bracket (02/106) and bracket (02/103) apart. • Remove pressure spring. 25. March 2013 Edition: V3.00/2013 5-16 Copyright © 2013, Diversey Inc.
Page 40: Mounting Of Bracket Spring - New Setup
According to which type of machine you work on you need to place the adapter (02/118) on the correct position. See also the spare parts list. Picture 31: Squeegee lowering unit adjustment - new setup 25. March 2013 Edition: V3.00/2013 5-17 Copyright © 2013, Diversey Inc.
Page 41: Squeegee 1650/Xp
Remarks Detailed information to the spring you find at the end of the mounting section. Picture 33: Wire spring without flat spring • Remove the wire spring (1650:03/107, XP:06/107). 25. March 2013 Edition: V3.00/2013 5-18 Copyright © 2013, Diversey Inc.
Page 42: Mounting Of Wire Spring
Please hook in the back part of the wire spring and place it inside the moving way slots. The squeegees of the TASKI swingo 1650 and XP are different. Please take note of this as the pick up result can be affected.
Page 43 Technical Manual Picture 36: Wire spring 1650 new The TASKI swingo XP squeegee is in the following picture: Picture 37: Wire spring XP 25. March 2013 Edition: V3.00/2013 5-20 Copyright © 2013, Diversey Inc.
Page 44: Removing Of Front And Back Blades
• Remove the LH (1650:03/113, XP:06/113) and the RH (1650:03/ 114, XP:06/114) blade clamping insert. • Remove the front (1650:03/110, XP:06/110) and/or the back blade (1650:03/111, XP:06/111). 25. March 2013 Edition: V3.00/2013 5-21 Copyright © 2013, Diversey Inc.
Page 45: Mounting Of Front And Back Blades
Insert the four screws for the blade clamping inserts. Service Please use wear resistant spray (1650:03/117, XP:06/117) for the screws. • Tighten the screws evenly so the blade clamping is not angled. 25. March 2013 Edition: V3.00/2013 5-22 Copyright © 2013, Diversey Inc.
Page 46: Squeegee 1850/4000
According to which type of squeegee you have you also need to remove the two screws (1850:04/114, 4000:10/114) for the holder (1850:04/125, 4000:10/125). • Remove wire spring (1850:04/112, 4000:10/112). 25. March 2013 Edition: V3.00/2013 5-23 Copyright © 2013, Diversey Inc.
Page 47: Mounting Of Wire Spring
Please hook in the back part of the wire spring and place it inside the moving way slots. • According to which type of squeegee you have, mount also the holder and the two screws. • Mount the flat spring and the screw. 25. March 2013 Edition: V3.00/2013 5-24 Copyright © 2013, Diversey Inc.
Page 48: Removing Of Front Blade
4000:10/102,103,104,105) of the squeegee body (1850:04/ 108, 4000:10/108). Picture 44: Squeegee 1850/4000 front blade • Remove the front blade (1850:04/106, 4000:10/106) by tearing it off from the blade holders. 25. March 2013 Edition: V3.00/2013 5-25 Copyright © 2013, Diversey Inc.
Page 49: Mounting Of Front Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 25. March 2013 Edition: V3.00/2013 5-26 Copyright © 2013, Diversey Inc.
Page 50: Removing Of Back Blade
4000:10/102,103,104,105) of the squeegee body (1850:04/ 108, 4000:10/108). Picture 48: Squeegee 1850/4000 back blade • Remove the back blade (1850:04/107, 4000:10/107) by tearing it off from the blade holders. 25. March 2013 Edition: V3.00/2013 5-27 Copyright © 2013, Diversey Inc.
Page 51: Mounting Of Back Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 25. March 2013 Edition: V3.00/2013 5-28 Copyright © 2013, Diversey Inc.
Page 52: Lower Part
Technical Manual Lower part 5.6.1 Removing of castor wheel TASKI swingo 1650 - old setup Picture 51: Castor wheel 1650 - old setup • Lay the machine on the LH side. • Loosen the 4 fixation screws (05/127) with a 10mm fork spanner/nut.
Page 53: Mounting Of Castor Wheel Taski Swingo 1650 - Old Setup
Technical Manual Lower part 5.6.2 Mounting of castor wheel TASKI swingo 1650 - old setup Picture 53: Castor wheel detail - old setup • Assemble castor wheel. • Tighten the 4 fixation screws with a 10 mm fork spanner/nut. •...
Page 54: Removing Of Castor Wheel Taski Swingo 1650/1850
Technical Manual Lower part 5.6.3 Removing of castor wheel TASKI swingo 1650/1850 Picture 54: Castor wheel 1650/1850 • Lay the machine on the LH side. • Unlock battery compartment by removing the screw (05/127) of the locking system. • Open the battery compartment.
Page 55: Mounting Of Castor Wheel Taski Swingo 1650/1850
Technical Manual Lower part 5.6.4 Mounting of castor wheel TASKI swingo 1650/1850 Picture 56: Castor wheel detail • Assemble castor wheel. • Tighten the fixation screws with a 19 mm fork spanner/nut. • Lock battery compartment with the screw of the locking system.
Page 56: Removing Of Pump
(05/130). • Remove the fresh water hoses from the pump. • Thread out pump from the holder (05/131). Picture 58: Pump detail • Thread out pump from the holder. 25. March 2013 Edition: V3.00/2013 5-33 Copyright © 2013, Diversey Inc.
Page 57: Mounting Of Pump
• Connect fresh water hoses to the pump. • Tighten the hose clamps on both sides. • Connect the pump wires. • Lift up the machine. 25. March 2013 Edition: V3.00/2013 5-34 Copyright © 2013, Diversey Inc.
Page 58: Drive & Tool Lowering Unit
Remove the 4 screws (06/106) for the traction unit (06/104) on the RH side. Picture 61: Traction unit remove • Remove the traction unit from the brush lever (06/117). 25. March 2013 Edition: V3.00/2013 5-35 Copyright © 2013, Diversey Inc.
Page 59: Mounting Of Traction Unit
Thread in the wires of the traction unit. • Connect the traction unit wires to the electronics. • Close the battery compartment. • Lock the battery compartment with the screw of the locking. 25. March 2013 Edition: V3.00/2013 5-36 Copyright © 2013, Diversey Inc.
Page 60: Removing Of Brush Lever - Old Setup
(06/113). • According to what you need to exchange, remove the existing parts from the brush lever and place it on the new one. 25. March 2013 Edition: V3.00/2013 5-37 Copyright © 2013, Diversey Inc.
Page 61: Mounting Of Brush Lever - Old Setup
Ensure that the gate (06/113) is lubricated (06/130) in the slot where the brush lever is moving. Adjustment When you are finished with the exchange, test the functionality of the brush lowering sequence. 25. March 2013 Edition: V3.00/2013 5-38 Copyright © 2013, Diversey Inc.
Page 62: Removing Of Brush Lever - New Setup
Remove the two self locking nuts (06/124). Picture 69: Brush lever remove new setup • Remove the screw (06/112) and the bolt (06/116) for the brush switch (06/115). • Thread out the brush lever (06/123). 25. March 2013 Edition: V3.00/2013 5-39 Copyright © 2013, Diversey Inc.
Page 63: Mounting Of Brush Lever - New Setup
Mount the two self locking nuts. Picture 71: Brush lever mount new setup • Mount the pedal pad. Adjustment When you are finished with the exchange, test the functionality of the brush lowering sequence. 25. March 2013 Edition: V3.00/2013 5-40 Copyright © 2013, Diversey Inc.
Page 64: Brush Drive 1650
Remove the angle nipple (07/136) and hose nipple (07/145). • Pull the stop pin (06/119) off to one side. • Remove the whole brush unit by pulling it off from the brush lever (06/117). 25. March 2013 Edition: V3.00/2013 5-41 Copyright © 2013, Diversey Inc.
Page 65: Mounting Of Brush Drive 1650 Old Setup
Adjustment Adjust the socket head cap screw (07/128) to ensure that the brush drive is positioned horizontal (coupling hub compared to ground). Picture 75: Adjustment brush drive 1650 25. March 2013 Edition: V3.00/2013 5-42 Copyright © 2013, Diversey Inc.
Page 66 Technical Manual Picture 76: Adjustment brush drive screw 1650 old setup The upper explained adjustment is only for transportation position. During cleaning (brush unit lowered) it has no affect. 25. March 2013 Edition: V3.00/2013 5-43 Copyright © 2013, Diversey Inc.
Page 67: Removing Of Brush Drive 1650 New Setup
Remove the angle nipple (07/136) and hose nipple (07/145). • Pull the stop pin (06/119) off to one side. • Remove the whole brush unit by pulling it off from the brush lever (06/117). 25. March 2013 Edition: V3.00/2013 5-44 Copyright © 2013, Diversey Inc.
Page 68: Mounting Of Brush Drive 1650 New Setup
Adjustment Adjust the socket head cap screw (07/128) to ensure that the brush drive is positioned horizontal (coupling hub compared to ground). Picture 80: Adjustment brush drive 1650 25. March 2013 Edition: V3.00/2013 5-45 Copyright © 2013, Diversey Inc.
Page 69 Technical Manual Picture 81: Adjustment brush drive screw 1650 new setup The upper explained adjustment is only for transportation position. During cleaning (brush unit lowered) it has no affect. 25. March 2013 Edition: V3.00/2013 5-46 Copyright © 2013, Diversey Inc.
Page 70: Removing Of Brush Belt 1650
Remove the protective cover. Remarks Further numbering refers to following picture. Remove fixation screw (07/122) of the clamping piece (07/138). Loosen the center screw (07/122) to turn the clamping piece. 25. March 2013 Edition: V3.00/2013 5-47 Copyright © 2013, Diversey Inc.
Page 71 Technical Manual Picture 84: Clamping piece 1650 • Turn the clamping piece with a screw driver to release the tension of the brush belt (07/121). • Remove the brush belt. 25. March 2013 Edition: V3.00/2013 5-48 Copyright © 2013, Diversey Inc.
Page 72: Mounting Of Brush Belt 1650
Picture 86: Adjustment brush drive 1650 • Position the protective cover onto the brush unit. • Position and tighten the 4 screws of the protective cover. 25. March 2013 Edition: V3.00/2013 5-49 Copyright © 2013, Diversey Inc.
Page 73 Picture 87: Decoupling bow 1650 • Mount the tension springs of the decoupling bow. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1650 OLD SETUP or NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-50 Copyright © 2013, Diversey Inc.
Page 74: Removing Of Brush Pulley 1650
• Remove the centre plug (07/131) and the sealing ring (07/126). • Remove the retaining ring (07/127). • Pull off the pulley (07/124 or 152) from the support (07/125). 25. March 2013 Edition: V3.00/2013 5-51 Copyright © 2013, Diversey Inc.
Page 75: Mounting Of Brush Pulley 1650
Picture 91: Brush pulley code 1650 • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1650. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1650 OLD SETUP or NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-52 Copyright © 2013, Diversey Inc.
Page 76: Removing Of Motor & Motor Belt 1650
Remove the three screws (11/124) and the washers (11/123) from the brush base plate (07/120). Picture 93: Motor belt removing 1650 • Remove the motor (11/120). • Remove the motor belt (07/113). 25. March 2013 Edition: V3.00/2013 5-53 Copyright © 2013, Diversey Inc.
Page 77: Mounting Of Motor & Motor Belt 1650
Tighten all screws. • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1650. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1650 OLD SETUP or NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-54 Copyright © 2013, Diversey Inc.
Page 78: Removing Of Intermediate Wheel 1650
MOTOR & MOTOR BELT 1650. • Remove the 3 screws (07/117) for the intermediate wheel (07/ 153). Picture 97: Intermediate wheel removing 1650 • Remove the complete intermediate wheel. 25. March 2013 Edition: V3.00/2013 5-55 Copyright © 2013, Diversey Inc.
Page 79: Mounting Of Intermediate Wheel 1650
It is possible to get the intermediate wheel as an assembly and as single parts. For details refer to the spare parts list. We recommend to exchange the whole assembly. Picture 99: Intermediate wheel details 1650 25. March 2013 Edition: V3.00/2013 5-56 Copyright © 2013, Diversey Inc.
Page 80: Brush Drive 1850
Remove the two angle nipples (08/148). • Pull the stop pin (06/119) off to one side. • Remove the whole brush unit by pulling it off from the brush lever (06/117). 25. March 2013 Edition: V3.00/2013 5-57 Copyright © 2013, Diversey Inc.
Page 81: Mounting Of Brush Drive 1850 Old Setup
Adjustment Adjust the socket head cap screw (08/146) to ensure that the brush drive is positioned horizontal (coupling hub compared to ground). Picture 103: Adjustment brush drive 1650 25. March 2013 Edition: V3.00/2013 5-58 Copyright © 2013, Diversey Inc.
Page 82 Technical Manual Picture 104: Adjustment brush drive screw 1850 old setup The upper explained adjustment is only for transportation position. During cleaning (brush unit lowered) it has no affect. 25. March 2013 Edition: V3.00/2013 5-59 Copyright © 2013, Diversey Inc.
Page 83: Removing Of Brush Belt 1850 Old Setup
Pull out the axle and remove the decoupling bow. Picture 106: Decoupling bow 1850 old setup • Remove the 4 screws (08/126) and the 4 washers (08/142) of the protective cover (08/137). • Remove the protective cover. 25. March 2013 Edition: V3.00/2013 5-60 Copyright © 2013, Diversey Inc.
Page 84 Remove the two fixation screws (08/124) in the slots of the an- gle. Untighten the screw (08/151) to release the tension of the brush belt (08/125). Picture 107: Angle 1850 • Remove the brush belt. 25. March 2013 Edition: V3.00/2013 5-61 Copyright © 2013, Diversey Inc.
Page 85: Mounting Of Brush Belt 1850 Old Setup
• Position the protective cover onto the brush unit. • Position and tighten the 4 screws and washers of the protective cover. 25. March 2013 Edition: V3.00/2013 5-62 Copyright © 2013, Diversey Inc.
Page 86 Picture 110: Decoupling bow 1850 old setup • Mount the tension springs of the decoupling bow. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 OLD SETUP. 25. March 2013 Edition: V3.00/2013 5-63 Copyright © 2013, Diversey Inc.
Page 87: Removing Of Brush Pulley 1850 Old Setup
Picture 112: Brush pulley removing 1850 old setup • Remove the centre plug (08/132) and the sealing ring (08/130). • Remove the retaining ring (08/129). • Pull off the pulley (08/128) from the support (08/123). 25. March 2013 Edition: V3.00/2013 5-64 Copyright © 2013, Diversey Inc.
Page 88: Mounting Of Brush Pulley 1850 Old Setup
Picture 114: Brush pulley code 1650 • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1850 OLD SETUP. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 OLD SETUP. 25. March 2013 Edition: V3.00/2013 5-65 Copyright © 2013, Diversey Inc.
Page 89: Removing Of Motor & Motor Belt 1850 Old Setup
Remove the three screws (08/109) from the brush base plate (08/122). Picture 116: Motor belt removing 1850 old setup • Remove the motor (08/107). • Remove the motor belt (08/113). 25. March 2013 Edition: V3.00/2013 5-66 Copyright © 2013, Diversey Inc.
Page 90: Mounting Of Motor & Motor Belt 1850 Old Setup
Tighten all screws. • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1850 OLD SETUP. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 OLD SETUP. 25. March 2013 Edition: V3.00/2013 5-67 Copyright © 2013, Diversey Inc.
Page 91: Removing Of Intermediate Wheel 1850 Old Setup
MOTOR & MOTOR BELT 1850 OLD SETUP. • Remove the three screws (08/121) from the intermediate wheel set (08/154). Picture 120: Intermediate wheel removing 1850 old setup • Remove the complete intermediate wheel. 25. March 2013 Edition: V3.00/2013 5-68 Copyright © 2013, Diversey Inc.
Page 92: Mounting Of Intermediate Wheel 1850 Old Setup
It is possible to get the intermediate wheel as an assembly and as single parts. For details refer to the spare parts list. We recommend to exchange the whole assembly. Picture 122: Intermediate wheel details 1850 25. March 2013 Edition: V3.00/2013 5-69 Copyright © 2013, Diversey Inc.
Page 93: Removing Of Brush Drive 1850 New Setup
Remove the two angle nipples (08/110). • Pull the stop pin (06/119) off to one side. • Remove the whole brush unit by pulling it off from the brush lever (06/117). 25. March 2013 Edition: V3.00/2013 5-70 Copyright © 2013, Diversey Inc.
Page 94: Mounting Of Brush Drive 1850 New Setup
Adjustment Adjust the socket head cap screw (08/106) to ensure that the brush drive is positioned horizontal (coupling hub compared to ground). Picture 126: Adjustment brush drive 1650 25. March 2013 Edition: V3.00/2013 5-71 Copyright © 2013, Diversey Inc.
Page 95 Technical Manual Picture 127: Adjustment brush drive screw 1850 new setup The upper explained adjustment is only for transportation position. During cleaning (brush unit lowered) it has no affect. 25. March 2013 Edition: V3.00/2013 5-72 Copyright © 2013, Diversey Inc.
Page 96: Removing Of Brush Belt 1850 New Setup
Pull out the axle and remove the decoupling bow. Picture 129: Decoupling bow 1850 new setup • Remove the 10 screws (08/126) of the cover (08/137). • Remove the cover. 25. March 2013 Edition: V3.00/2013 5-73 Copyright © 2013, Diversey Inc.
Page 97 Loosen the screw (11/111) until the tension of the tension spring (11/114) is released. Remove the spring and bolt (11/113). Picture 130: Lever 1850 • Remove the brush belt (08/125). 25. March 2013 Edition: V3.00/2013 5-74 Copyright © 2013, Diversey Inc.
Page 98: Mounting Of Brush Belt 1850 New Setup
• Position the cover onto the brush unit. • Position and tighten the 10 screws of the cover. 25. March 2013 Edition: V3.00/2013 5-75 Copyright © 2013, Diversey Inc.
Page 99 Picture 133: Decoupling bow 1850 new setup • Mount the tension springs of the decoupling bow. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-76 Copyright © 2013, Diversey Inc.
Page 100: Removing Of Brush Pulley 1850 New Setup
Picture 135: Brush pulley removing 1850 new setup • Remove the centre plug (08/132) and the sealing ring (08/130). • Remove the retaining ring (08/129). • Pull off the pulley (08/128) from the support (08/123). 25. March 2013 Edition: V3.00/2013 5-77 Copyright © 2013, Diversey Inc.
Page 101: Mounting Of Brush Pulley 1850 New Setup
Picture 137: Brush pulley code 1850 new setup • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1850 NEW SETUP. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-78 Copyright © 2013, Diversey Inc.
Page 102: Removing Of Motor & Motor Belt 1850 New Setup
Remove the 3 screws (11/124) and washers (11/123) from the brush base plate (08/122). Picture 139: Motor belt removing 1850 new setup • Remove the motor (11/120). • Remove the motor belt (08/113). 25. March 2013 Edition: V3.00/2013 5-79 Copyright © 2013, Diversey Inc.
Page 103: Mounting Of Motor & Motor Belt 1850 New Setup
Tighten all screws. • Complete assembling according to chapter MOUNTING OF BRUSH BELT 1850 NEW SETUP. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE 1850 NEW SETUP. 25. March 2013 Edition: V3.00/2013 5-80 Copyright © 2013, Diversey Inc.
Page 104: Removing Of Intermediate Wheel 1850 New Setup
MOTOR & MOTOR BELT 1850 NEW SETUP. • Remove the three screws (08/121) from the intermediate wheel set (08/142). Picture 143: Intermediate wheel removing 1850 new setup • Remove the complete intermediate wheel. 25. March 2013 Edition: V3.00/2013 5-81 Copyright © 2013, Diversey Inc.
Page 105: Mounting Of Intermediate Wheel 1850 New Setup
It is possible to get the intermediate wheel as an assembly and as single parts. For details refer to the spare parts list. We recommend to exchange the whole assembly. Picture 145: Intermediate wheel details 1850 25. March 2013 Edition: V3.00/2013 5-82 Copyright © 2013, Diversey Inc.
Page 106: Tank
• Remove water tank fixation screws (05/110). • Remove water tank from axle (05/108). • Remove the existing parts from the tank and place them on the new one. 25. March 2013 Edition: V3.00/2013 5-83 Copyright © 2013, Diversey Inc.
Page 107: Mounting Of Tank
Close battery compartment. • Connect fresh water hose to the tank body. • Mount the hose clamp. Picture 149: Tank mounting • Complete assembling according to chapter MOUNTING OF TANK COVER. 25. March 2013 Edition: V3.00/2013 5-84 Copyright © 2013, Diversey Inc.
Page 108: Tubes, Valves, Filters
Remove the two hose clamps (09/101) from the fresh water hoses. • Disconnect the fresh water hoses (09/102&108). • Disconnect the wires from the coil. • Remove the filter 24V. 25. March 2013 Edition: V3.00/2013 5-85 Copyright © 2013, Diversey Inc.
Page 109: Mounting Of Filter 24V
Picture 153: Filter 24V mounting • Thread in the filter 24V on the chassis. • Position the fixation screws and tighten them. • Position the filter set on the filter 24V. 25. March 2013 Edition: V3.00/2013 5-86 Copyright © 2013, Diversey Inc.
Page 111: System Architect
ESD can harm the electronic boards and therefore reduce the life time of the machine. Use always an ESD bag to protect them. 6.1.2 System overview Picture 1: System overview 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 112: Start Up/Self Holding
• The charger is not connected to main OR battery plug is not connected to charger jack housing (10/102). • The stop actuator is pressed. Picture 2: Start up/Self holding 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 113: Emergency Loop
The emergency loop controls the power relay (05/122). Only when the complete emer- gency loop is closed the relay is active and the power supply is ensured. Picture 3: Start up/Self holding 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 114: Dashboard
• Disconnect all electrical connections. Be cautious when removing the dashboard as you can damage the wires or the ribbon cables of the dashboard. Disconnect all electrical connections to dashboard. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 115: Mounting Of Dashboard
Ensure that you do not damage the wires and especially the ribbon cable to the key foil when inserting the dashboard into the steering column. • Fix the dashboard with the 5 screws to the tank cover. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 116: Connections
Please find description of the connections on the following table. The connections are marked in the upper picture (Dashboard connections) with numbers and the pin 1 of the connections is marked with a red dot. 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 117 LED OUT 3 Membrane keypad LED OUT 4 Membrane keypad LED OUT 5 Membrane keypad LED OUT 6 Membrane keypad LED OUT 7 Membrane keypad LED OUT 8 Table 1: Dashboard connections 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 118 Communication Throttle signal Communication Serial - OUT Communication Serial - CLK Communication Serial - Latch Communication Serial - IN Communication Start signal Communication Plus (+) 5VDC Table 1: Dashboard connections 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 119 Communication Communication 9 (Housing) Communication 10 (Housing) Throttle hall sensor Throttle signal Throttle hall sensor Throttle hall sensor Plus (+) 5VDC Throttle hall sensor Microswitch throttle Table 1: Dashboard connections 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 120: Reset Service Hour Counter
The reason for this: if you carry out a service, even if the LED is not ON, then you have the possibility to reset the service hour counter. 25. March 2013 Edition: V3.00/2013 6-10 Copyright © 2013, Diversey Inc.
Page 121: Electronics
Loosen the four self threading screws (05/124) that fix the electronics to the chassis (05/136). Picture 11: Electronics removing • Disconnect the wires and connectors. • Remove the electronics (05/123). 25. March 2013 Edition: V3.00/2013 6-11 Copyright © 2013, Diversey Inc.
Page 122: Mounting Of Electronics
Close and lock the battery compartment with the screw of the locking system. Adjustment • M5 with 6 Nm • • brush - (minus) • M6 with 8 Nm • +24V • brush + (plus) Picture 13: Electronics adjustment 25. March 2013 Edition: V3.00/2013 6-12 Copyright © 2013, Diversey Inc.
Page 123: Connections
Please find description of the connections on the following table. The connections are marked in the upper picture (Electronic connections) with numbers and the pin 1 of the connections is marked with a red dot. 25. March 2013 Edition: V3.00/2013 6-13 Copyright © 2013, Diversey Inc.
Page 124 Emergency loop - IN Emergency loop Emergency loop - OUT External hour counter (optional) Plus(+) IntelliDose (optional) External hour counter (optional) Minus (-) IntelliDose (optional) Table 2: Electronics connections 25. March 2013 Edition: V3.00/2013 6-14 Copyright © 2013, Diversey Inc.
Page 125 Communication Serial - OUT Communication Serial - CLK Communication Serial - LATCH Communication Serial - IN Communication Start signal Communication Plus (+) Communication Communication Communication Table 2: Electronics connections 25. March 2013 Edition: V3.00/2013 6-15 Copyright © 2013, Diversey Inc.
Page 126: Charger
Open the battery compartment. • Disconnect the wires. • Disconnect the plug of communication and mains. • Remove the two nuts (05/132). Picture 16: Charger removing • Remove the charger (05/119). 25. March 2013 Edition: V3.00/2013 6-16 Copyright © 2013, Diversey Inc.
Page 127: Mounting Of Charger
Mount the two nuts. • Connect the plug for communication and mains. • Connect the wires. • Close and lock the battery compartment with the screw of the locking system. 25. March 2013 Edition: V3.00/2013 6-17 Copyright © 2013, Diversey Inc.
Page 128: Charger Connections
6.4.3 Charger connections Picture 18: Charger connections Please find description of the connections on the following table. The connections are marked in the upper picture (Charger connections) with numbers. 25. March 2013 Edition: V3.00/2013 6-18 Copyright © 2013, Diversey Inc.
Page 129 Signal LED charge failure SV14 Charger Emergency loop In SV15 Charger Emergency loop Out SV16 Charger Battery supply Battery (+) (red wiring) Battery supply Battery (-) (black wiring) Table 3: Charger connections 25. March 2013 Edition: V3.00/2013 6-19 Copyright © 2013, Diversey Inc.
Page 133: Available Gts Newsletter/Instructions
Vacuum motors Harmonisation of vacuum motors immediately 2008/18 14.11.2008 TASKI swingo 1650 Squeegee mechanism Squeegee bracket 1150 2008/20 v1 11.12.2008 TASKI swingo 1650, XP, Squeegee Wheel 64/24 1258 2500 2009/03 25.03.2009 TASKI swingo 1650 Electronic New firmware version 1.03 1469 2009/07 08.05.2009...
Page 134 1660 and TASKI swingo 1850 2012/11 12.03.2012 TASKI swingo 1650, 1660, Squeegee lowering Adjustment of the squeegee bracket 1650: 4344 1850 TASKI swingo 1650, 1660 and 1850 1850: 4031 Table 1: Newsletters/Instructions 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 135 08.1 swingo 1650_1850B - additional information_V1.00.fm Technical Manual Newsletter Date of issue Machine Subassembly Topic/Modification Serial number 2012/15 11.06.2012 TASKI swingo 1650, 1660, Squeegee lowering Modification fixation of Y-pipe 1650: 4480 1850 1850: 4480 2012/18 30.07.2012 TASKI swingo 1650, 1660, Hoses, Tubes Suction hose...
Page 137 New structure with removing and mounting V3.00 11.01.2013 Mechanical Brush unit swingo 1850 Added new brush unit V3.00 11.01.2013 Mechanical Tool lowering Added new tool lowering V3.00 Table 1: Revision 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.
Page 139 Intermediate wheel 1650 5-55, 5-56 Brush system 4-6 Intermediate wheel 1850 new setup 5- 81, 5-82 Intermediate wheel 1850 old setup 5- Castor wheel TASKI swingo 1650 - old 68, 5-69 setup 5-30 Castor wheel TASKI swingo 1650 old setup 5-29 Lower part 5-29, 5-30, 5-31, 5-32, 5- 25.
Page 140 5-8 Schematics 6-20, 6-21 Spring 5-23, 5-24 Squeegee 5-23 Wear resistant spray 5-22 Squeegee 1650/XP 5-18, 5-19 Wire spring 5-18, 5-19, 5-23, 5-24 Squeegee 1850/4000 5-24, 5-25, 5- 25. March 2013 Edition: V3.00/2013 Copyright © 2013, Diversey Inc.

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