Table of Contents
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Brake System
Cooling System - Liquid
Engine Oil
Engine Oil - Initial
Engine Oil - After Initial
Engine Oil Filter - Initial
Engine Oil Filter - After Initial
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Shock Absorbers
Spark Plugs
Valve Clearance
Crankcase Breather System
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump, &
Vent Hose
Chain Case
Chain Case - Lubricant
Drive Chain Tension - Initial
Drive Chain Tension - After
Initial
Heat Exchangers
Drive Clutch/Driven Clutch
Rear Suspension
20
Maintenance
Periodic Maintenance Checklist
Interval
Page
Daily
26
Daily
8,23 Check for leakage, damage, obstructions, coolant
Daily
21
800 km (500 Mi)
21
4000 km
21
(2500 Mi)
800 km (500 Mi)
21
20000 km
21
(12500 Mi)
Daily
9,24 Check for proper charge and tight connections
Daily
—
Daily
—
Daily
36-37 Check for proper operation and cleanliness
Daily
—
Daily
16
Daily
30
Monthly
Daily
38
Weekly
—
Weekly
8
Weekly
—
Weekly
11,34 Check for fluid leakage and damage and air pres-
4000 km
23
(2500 Mi)/
Seasonal
40000 km
24
(25000 Mi)
Seasonal
—
Weekly
33
Weekly
31,32 Check/adjust as necessary
Weekly
40
Weekly
—
Weekly
—
Daily
18
Seasonal
18
500 km (300 Mi)
30
800 km (500 Mi)
30
Monthly
—
4000 km
10,10 Check for damage, binding, and wear/remove
(2500 Mi)/
Seasonal
Monthly
19
Remarks
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
level
Check oil level and for signs of leakage
Change oil
Change oil
Change filter
Change filter
Check for proper operation
Check for damage, leakage, and wear
Check for proper operation, tightness of bolts, and
binding
Check for binding, sticking, proper operation, throt-
tle cable tension, and wear
Check for wear, cracks, and fraying
Check length and width dimensions
Check for wear and damage
Check for wear, damage, and tight connections
Check for damage, leakage, and obstructions
Check tightness
sure (Fox Air Shocks)
Check center electrode insulator color, carbon,
and gap
Check/adjust
Check breather hose for cracks or damage and
replace as necessary
Check for damage, loose components, and proper
adjustment
Check for wear and damage
Check for wear, damage, and fraying
Check for damage, wear, obstructions, and leak-
age
Check lube level and for leakage
Replace
Check tension and adjust as necessary
Check tension and adjust as necessary
Check for wear, leakage, and damage
drive belt, clean drive clutch/driven clutch
Grease
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