Flaring Work
Main cause for gas leakage is due to defect of
flaring work. Carry out correct flaring work in
the following procedure.
Cut the pipes and the cable
1
Use the piping kit accessory or the pipes
purchased locally.
2
Measure the distance between the indoor
and the outdoor unit.
3
Cut the pipes a little longer than measured
distance.
4
Cut the cable 1.5 m longer than the pipe
length.
Copper
90°
pipe
Burrs removal
1. Completely remove all burrs from the cut
cross section of pipe/tube.
2. While removing burrs put the end of the
copper tube/pipe in a downward direction
while removing burrs location is also
changed in order to avoid dropping burrs
into the tubing.
CAUTION
!
Copper in contact with refrigerants shall be
oxygen-free or de-oxidized, for example
Cu-DHP as specified in EN 12735-1 and
EN 12735-2
Slanted Uneven Rough
Putting nut on
- Remove flare nuts attached to indoor and
outdoor unit, then put them on pipe/tube
having completed burr removal. (not possible
to put them on after finishing flare work)
Flare nut
Copper tube
Flaring work
1
Firmly hold copper pipe in a bar with the di-
mension shown in below table table below.
2
Carry out flaring work with the flaring tool.
Pipe diameter
Inch (mm)
Wing nut type
Ø 1/4 (Ø 6.35) 0.04~0.05 (1.1~1.3)
Ø 3/8 (Ø 9.52) 0.06~0.07 (1.5~1.7)
Ø 1/2 (Ø 12.7) 0.06~0.07 (1.6~1.8)
Ø 5/8 (Ø 15.88) 0.06~0.07 (1.6~1.8)
Ø 3/4 (Ø 19.05) 0.07~0.08 (1.9~2.1)
Bar
"A"
Copper pipe
INSTALLATION
23
A inch (mm)
Clutch type
0~0.02
(0~0.5)
<Wing nut type>
<Clutch type>