Related Manuals for Prime Controls SD230M
Summary of Contents for Prime Controls SD230M
- Page 1 OPERATING INSTRUCTIONS MODEL SD230M/SD230F SHELL AND TAB DETECTOR 2022.05.02 ORIGINAL INSTRUCTIONS...
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Page 3: Table Of Contents
Hazardous Locations ..........................5 Installing the Probes ..........................5 Mounting the Control Module ........................5 SD230F ..............................5 SD230M ..............................6 Wiring the Control Module ........................6 Setting Switch Options ..........................7 Double Shell Switch Options (SW8 off)....................7 Missing Tab Switch Options (SW8 on) ....................7... - Page 4 DECOMMISSIONING ......................... 12 DOCUMENT APPLICABILITY ......................12 ELECTRICAL SPECIFICATIONS ......................13 SD230F CONTROL MODULE DIMENSIONS ..................14 SD230M CONTROL MODULE DIMENSIONS ..................15 PROBE WIRING RECOMMENDATIONS ....................16 OUTPUT SIGNALS ..........................17 Channel Configured for Double End Detection ..................17 Failsafe Mode ............................
- Page 5 Description .............................. 26 Installation ............................... 26 Setup ............................... 26 Cabling ..............................27 SD230F/SD230M To Pro-Face HMI System Cabling ................27 SD230F/SD23M To Pro-Face HMI Cable ....................27 EtherNet/IP Gateway Interconnect ..................... 28 ModBus Entities ............................28 Discrete Coil Outputs (000001) (Read/Write) ..................28 Discrete Coil Inputs (100001) (Read Only) ...................
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Page 7: Description
The SD230F maintains the formfactor and features of its predecessors, the SD230, SD232, and SD233, adding the ability to independently configure each of its channels’ detection modes for double shells or missing tabs. The SD230M has all the features of a SD230F in a smaller DIN-rail mountable package. -
Page 8: Status Leds
release the pushbutton and the current value of the parameter displays. Press the pushbutton while the parameter is displaying and the value increments, first slowly then more rapidly. For more precise control of the value adjustment, simply tap the pushbutton repeatedly until the desired value is displayed. -
Page 9: Probes
Probes The SD230M/SD230F controllers may be used with any P15 or P70 series two wire probes or with older model three wire probes including AV, AY, AZ, AZA, and CB probes. When used with older three wire probes, the white wire in the probe cable is not used and must remain disconnected. -
Page 10: Fault Message Interpretation
If both channels calibrate successfully, calibration is complete. The calibration process may also be initiated through an external switch or signal controlling the CAL+ and CAL- inputs to the controller. Activation of these inputs performs the same function as pressing the CALIBRATE push-button switch for the corresponding channel. -
Page 11: Safety
Centering on the rivet only works on some older tab designs where the tab formed a ring around the rivet. If positioning of the tab sensing probes is uncertain, contact Prime Controls for help. Run the probe cabling through conduit back to the cabinet housing the control module. Do not run the sensor cables through conduit carrying high level or noisy signals. -
Page 12: Sd230M
SD230M The SD230M mounts on a 35mm wide DIN rail. Install the unit by tilting the top of the unit away from the DIN rail while engaging its mounting flange with the bottom of the rail. Push up then tilt the unit to engage the top flange and allow the unit to slide down slightly to fully seat the unit on the DIN rail. -
Page 13: Setting Switch Options
If the application may involve switching between steel and aluminum blanks, the AUX inputs may be wired to provide external control of the sensing mode of the detector. Connect a sinking driver or contact to the AUX- terminal and connect the AUX+ terminal to the +24V supply. Connect a sourcing driver to the AUX+ terminal and connect the AUX- terminal to COM. -
Page 14: Set Sinking Or Sourcing Outputs
particular steels with coatings, may not produce significant differences in measured values between tab/no-tab and single/double conditions. In these cases, it is acceptable to select a metal setting different from the metals in use. Typically, this means, using the aluminum ends and/or tabs settings when using particular coated steels. -
Page 15: Setting Options Through The Front Panel
Setting Options Through the Front Panel Adjusting the Tolerance Insure that SW4 is on. If necessary, change the switch position and power the unit down and back up. Press and hold the channel 1 calibrate pushbutton for at least 3 seconds until “tL” appears on the display. -
Page 16: Parameter Ranges
Delta Tolerance 10% to 15% for off-press sensing Network ID Read-only Network ID and Error code (SD230M only) Special Functions The controller offers two sets of optically isolated inputs on each channel that provide added control over the unit. These are the remote calibration input terminals labeled CAL+ and CAL- and the sensing mode inputs labeled AUX+ and AUX-. -
Page 17: Determining Firmware Version
Connect sourcing drivers to the AUX+ terminal and connect AUX- to COM. Determining Firmware Version From time to time, as improvements are made to Prime Controls products, the firmware controlling the units is revised. When setting a unit up or troubleshooting, it may be necessary to determine the version number for the firmware installed in your unit. -
Page 18: Maintenance
In any case, check which materials can be recycled. These must be sent to an appropriate waste collecting company. DOCUMENT APPLICABILITY This document applies to SD230F and SD230M units running firmware Version 1.14 and greater. -
Page 19: Electrical Specifications
ELECTRICAL SPECIFICATIONS Supply Voltage: +24V DC plus or minus 10% Supply Current per Channel: 130 mA plus sourcing output load Inrush Current at Startup: 500 mA for 3 milliseconds per channel AUX and CAL Max Input Voltage: AUX and CAL Input Impedance: 3300 ohms Sourcing Outputs: On voltage:... -
Page 20: Sd230F Control Module Dimensions
SD230F CONTROL MODULE DIMENSIONS... -
Page 21: Sd230M Control Module Dimensions
SD230M CONTROL MODULE DIMENSIONS... -
Page 22: Probe Wiring Recommendations
PROBE WIRING RECOMMENDATIONS... -
Page 23: Output Signals
OUTPUT SIGNALS Channel Configured for Double End Detection Failsafe Mode Compatibility Mode Channel Configured for On-Press Missing Tab Detection Failsafe Mode Compatibility Mode... -
Page 24: Channel Configured For Off-Press Missing Tab Detection
Channel Configured for Off-Press Missing Tab Detection Failsafe Mode Compatibility Mode... -
Page 25: Migration From Other Systems
All share the same basic physical packaging. The SD230M is functionally identical to the SD230F, but in a DIN rail mounted package. The SD230F and SD230M do not support the LH200 in TriSense mode. This is instead accomplished with a SD230F or SD230M and a LH200H. -
Page 26: Sd200, Sd202, Sd203, And Sd205
1. may not be present depending on certain DIP switch settings SD200, SD202, SD203, and SD205 When upgrading from an SD20x family device to a SD230F or SD230M some differences should be noted. Power, AUX, and Fault are no longer shared between the controller’s channels. The SD20x family shared 4 DIP switches between the two channels to change settings. -
Page 27: Suggested Settings And Wiring
“NO TAB” output to the SD230F/M’s “SNGL / NO TAB” output. Following are the suggested settings to use when configuring a SD230F or SD230M as a replacement for an SD20x family device based on the settings and model of the device being replaced. - Page 28 SD200 Channel 1 Channel 2 channel 2 SU=0: on channel 2 SU=1: off version 2.20-2.99: SW4 version 2.20-2.99: SW4 version 4.00-up: SW4 version 4.00-up: SW4 all other versions: off all other versions: off channel 1 jumpers set to sourcing: off channel 2 jumpers set to sourcing: off channel 1 jumpers set to sinking: on channel 2 jumpers set to sinking: on...
- Page 29 SD202 Channel 1 Channel 2 version 2.20-2.99: on version 2.20-2.99: on version 4.00-up: on version 4.00-up: on all other versions: off all other versions: off channel 1 jumpers set to sourcing: off channel 2 jumpers set to sourcing: off channel 1 jumpers set to sinking: on channel 2 jumpers set to sinking: on version 2.37-2.99: on version 2.37-2.99: on...
- Page 30 SD203 Channel 1 Channel 2 channel 1 SU=0: on channel 2 SU=0: on channel 1 SU=1: off channel 2 SU=1: off version 2.20-2.99: SW4 version 2.20-2.99: SW4 version 4.00-up: SW4 version 4.00-up: SW4 all other versions: off all other versions: off channel 1 jumpers set to sourcing: off channel 2 jumpers set to sourcing: off channel 1 jumpers set to sinking: on...
- Page 31 SD205 Channel 1 Channel 2 channel 2 SU=0: on channel 2 SU=1: off channel 1 jumpers set to sourcing: off channel 2 jumpers set to sourcing: off channel 1 jumpers set to sinking: on channel 2 jumpers set to sinking: on copy from channel 1 copy from channel 2 SW2=off: 0...
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Page 32: Modbus Network
08. The device ID appears on the two-digit display in the lower half of the front panel of the SD230F or in the parameter menu of the SD230M. To view the ID on an SD230M, hold down the CALIBRATE button until “id” appears, and then release the button. The display will then display the network ID. -
Page 33: Cabling
Cabling SD230F/SD230M To Pro-Face HMI System Cabling SD230F/SD23M To Pro-Face HMI Cable... -
Page 34: Ethernet/Ip Gateway Interconnect
EtherNet/IP Gateway Interconnect See ET230 Operating Instructions for documentation on connecting a network of SD230F/SD230M controllers with an ET230. ModBus Entities All ET230 Tags must be prefaced with Prime_RdChn[index] or Prime_WrChn[index] where index is the channel number (1-8). Prime_RdChn[index] is used for reading the respective tags while Prime_WrChn[Index] is used to trigger a write operation to R/W tags. To read the LeftLED of channel 3, one uses tag Prime_RdChn[3].BitGroup1,FrontPanel.0. -
Page 35: Discrete Coil Inputs (100001) (Read Only)
Entity ET230 Tags Name Meaning Number 000011 BitGroup1.HMIControls.2 & ForceLowOutputs Force all outputs low from HMI ForceLowOutputsValue & ForceLowOutputsStrobe 000012 BitGroup1.HMIControls.3 NetFreezeScan Freeze Scan Control Bit 000013 Reserved 000014 Reserved 000015 Reserved 000016 Reserved Discrete Coil Inputs (100001) (Read Only) Entity ET230 Tags Name... -
Page 36: Register Inputs (300001) (Read Only)
Register Inputs (300001) (Read Only) Entity Number ET230 Tags Name Meaning 300001 NetworkID Modbus network ID (1-32) 300002 GageAttrFlag GageAttrFlag Gauging attributes 300003 MaterialCode MaterialCode Shell and tab material code 300004 ScaledGageDispVal ScaledGageDispVal Gage value (0 to 255) 300005 FaultReg FaultReg Fault reporting register 300006... -
Page 37: Holding Registers (400001) (Read/Write)
Interpretation of the Gage Attrib Flag 300002 Bits Parameter B0..B2 Gage Type Code 0 -> Single/Double Detection 1 -> On-Press Tab Detection 2 -> Off-Press Tab Detection Tolerance Adjustment Allowed Overlap Adjustement Allowed Delta Adjustment Allowed Holding Registers (400001) (Read/Write) Entity ET230 Tags Name... - Page 38 Entity ET230 Tags Name Meaning Number 400012 HandledMsgCnt & HandledMsgCt Modbus handled message count ClearDiagStrobe 400013 CRCerrorCnt & CRCErrCt Modbus CRC error count ClearDiagStrobe 400014 ExceptionMsgCnt & ExceptionCt Modbus exception response count ClearDiagStrobe 400015 NoResponseMsgCnt & NoRespCt Modbus no-response count ClearDiagStrobe 400016 CharOverrunCnt &...
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Page 39: Limitation And Exclusion Of Warranties
LIMITATION AND EXCLUSION OF WARRANTIES All goods purchased from PRIME CONTROLS, INC. shall be free from defects in materials, design and workmanship under normal conditions of use for one year from the date of shipment. THIS WARRANTY IS THE SOLE WARRANTY AND IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED, WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE. -
Page 40: Ec Declaration Of Conformity
78 Allée Preimavera Centre Ubidoca 2402 74370 Annecy FRANCE PRIME CONTROLS, INC. declares under our sole responsibility that the product described as: Equipment Name: Shell / Tab Detector Generic Equipment Description: Used to detect defects on conversion presses Model /Type:... -
Page 41: Ukca Declaration Of Conformity
International House 10 Churchill Way Cardiff CF10 2HE UNITED KINGDOM PRIME CONTROLS, INC. declares under our sole responsibility that the product described as: Equipment Name: Shell / Tab Detector Generic Equipment Description: Used to detect defects on conversion presses Model /Type:...