Related Manuals for Prime Controls SD220
Summary of Contents for Prime Controls SD220
- Page 1 OPERATING INSTRUCTIONS MODEL SD220/SD230 TRISENSE SHELL/TAB/LEAK DETECTOR 2019.12.19 ORIGINAL INSTRUCTIONS...
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Page 3: Table Of Contents
Table of Contents DESCRIPTION .............................1 Control Module ............................1 Calibrate Pushbutton Operation ....................... 1 Probes ................................ 2 OPERATION ............................2 Calibration ..............................2 Fault Message Interpretation ........................ 3 INSTALLATION ...........................4 Safety ................................. 4 Power ..............................4 Hazardous Locations ..........................4 Installing the Probes ..........................4 Mounting the Control Module ........................ - Page 4 SD230/TRISENSE WIRING DIAGRAM ....................16 SD220/SD230 PROBE WIRING RECOMMENDATIONS ................. 17 SD220/SD230 OUTPUT SIGNALS ....................... 18 SUMMARY OF DIFFERENCES BETWEEN SD200 AND SD220/SD230 ............. 19 SD200 TO SD220/SD230 MIGRATION ....................19 MODBUS NETWORK (SD230 Only) ....................21 Description .............................. 21 Installation ...............................
- Page 5 EC DECLARATION OF CONFORMITY ....................37...
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Page 6: Description
The SD220 and SD230 units are identical except the SD230 supports Modbus Networking capability and TriSense functionality. -
Page 7: Probes
Probes The SD220/SD230 controllers may be used with any P15 or P70 series two wire probes or with older model three wire probes including AV, AY, AZ, AZA, and CB probes. When used with older three wire probes, the white wire in the probe cable is not used and must remain disconnected. -
Page 8: Fault Message Interpretation
If both channels calibrate successfully, calibration is complete. The calibration process may also be initiated through an external switch or signal controlling the CAL+ and CAL- inputs to the SD220/SD230. Activation of this input performs the same function as pressing the CALIBRATE push-button switch for the corresponding channel. -
Page 9: Installation
If positioning of the tab sensing probes is uncertain, contact Prime Controls for help. Mount the tab detecting probes, one above and one below the tabbed ends as they are carried on the track from the press. -
Page 10: Wiring The Control Module
grounded in accordance with best practices. The footprint is 8.25 inches (210 mm) by 6.25 inches (159 mm) with mounting slot locations on a rectangle 7.625 inches (194 mm) in the horizontal and 4.0 inches (102 mm) in the vertical. See drawing at the end of this document. To avoid an electrical hazard while operating the unit inside the enclosure, all live parts in the enclosure shall be IP2X or better. -
Page 11: Setting Switch Options
Connect the SNGL, DBL, NO TAB, TAB, and FLT (fault) outputs to the system controller and/or interlocking circuitry as required. These outputs may be sinking or sourcing as determined by the setting of SW 5. See setting switch options (page 6). The FLT outputs are always ON for no fault. -
Page 12: Selecting Metal Types
Channel 2 Switch Options Switch Sense aluminum ends Sense steel ends Sense aluminum tabs Sense steel tabs Select fail-safe mode Select compatibility mode Fixed thresholds Adjustable thresholds Sourcing outputs Sinking outputs Enable tab profiling Disable tab profiling Modbus Network Disabled Modbus Network Enabled Not used NOTE: DIP switch settings are only read on power-up of the unit. -
Page 13: Set Outputs For Failsafe Or Compatibility
Set Outputs for Failsafe or Compatibility When SW3 is on, the sourcing outputs of the SD220/SD230 provide the same logic levels as the outputs of older double shell units such as the DS33 and DS35, allowing for quick and easy retrofit installations. -
Page 14: Adjusting The Tolerance
Adjusting the Tolerance Adjust the double shell tolerance as follows: Insure that SW4 is on. If necessary, change the switch position and power the unit down and back up. Press and hold the channel 1 calibrate pushbutton for at least 3 seconds until “tL” appears on the display. -
Page 15: Set Quick Calibration Changeover
10% to 15% for off-press sensing only (SW2 On) Special Functions The SD220/SD230 offers two sets of optically isolated inputs on each channel that provide added control over the unit. These are the remote calibration input terminals labeled CAL+ and CAL- and the sensing... -
Page 16: Remote Calibration
The AUX input works in conjunction with SW1 (both channels) and SW2 (channel 2 only) to select the target tab and shell material combinations as presented in the table below. When the AUX input is activated or deactivated, the SD220/SD230 changes to accommodate the new material combination and displays, for approximately 2 seconds, a two-character abbreviation indicating the selected targeted materials. -
Page 17: Determining Firmware Version
Connect sourcing drivers to the AUX+ terminal and connect AUX- to COM. Determining Firmware Version From time to time, as improvements are made to Prime Controls products, the firmware controlling the units is revised. When setting a unit up or troubleshooting it may be necessary to determine the version number for the firmware installed in your unit. -
Page 18: Decommissioning
In any case, check which materials can be recycled. These must be sent to an appropriate waste collecting company. DOCUMENT APPLICABILITY This document applies to SD220/SD230 units running firmware Version 1.11 and greater. -
Page 19: Electrical Specifications
ELECTRICAL SPECIFICATIONS Supply Voltage: +24V DC plus or minus 10% Supply Current per Channel: 130 mA plus sourcing output load Inrush Current at Startup: 500 mA for 3 milliseconds per channel AUX and CAL Max Input Voltage: AUX and CAL Input Impedance: 3300 ohms Sourcing Outputs: On voltage:... -
Page 20: Sd220/Sd230 Control Module Dimensions
SD220/SD230 CONTROL MODULE DIMENSIONS Control module dimensions are the same for the SD220 and SD230 units. Only the SD230 control module is shown. -
Page 21: Sd230/Trisense Wiring Diagram
SD230/TRISENSE WIRING DIAGRAM... -
Page 22: Sd220/Sd230 Probe Wiring Recommendations
SD220/SD230 PROBE WIRING RECOMMENDATIONS For maximum noise immunity, splice or terminate cables only when absolutely necessary. Where extension is necessary, use Belden 8761 or equivalent shielded twisted pair cable. The SD22x fami of products is designed to provide high common mode noise rejection. Common mode rejection is realized most effectively with twisted pair cabling. -
Page 23: Sd220/Sd230 Output Signals
SD220/SD230 OUTPUT SIGNALS CHANNEL 1 - INFEED Single/Double Outputs - Failsafe Mode Sourcing Sinking SNGL SNGL missing single missing double missing single missing double Single/Double Outputs - Compatibility Mode Sourcing Sinking SNGL SNGL missing missing double single missing single missing... -
Page 24: Summary Of Differences Between Sd200 And Sd220/Sd230
SD220/SD230 to activate the AUX input on both channels independently. The AUX inputs are not slaved together as in the SD200. Configuration of the SD220/SD230 has been simplified as compared to the SD200. It is no longer necessary to remove the cover to change options. These changes include: The DIP switches, now eight per channel instead of four per unit, are accessible through a window on the front panel. - Page 25 Where the SD200 requires jumper changes under the front panel to select sinking or sourcing outputs, the selection on the SD220/SD230 is made through the setting of DIP switch 5. Set SW5 off for sourcing and on for sinking. The method of setting some options has changed. The list below shows which settings remain the same...
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Page 26: Modbus Network (Sd230 Only)
Standard five conductor M12 male-female cables are used to daisy-chain from one SD230 unit to the next. The daisy-chain cables are typically Prime Controls part number CBL112-1 for 0.3 meter or CBL112- 2 for 2 meters. The cable requirement to the left channel of the lead unit depends upon the device being connected. -
Page 27: Cabling
Cabling SD230/Pro-Face System Cabling SD230 To Pro-Face HMI Cable... -
Page 28: Ethernetip Gateway Interconnect
EthernetIP Gateway Interconnect... - Page 29 J1 is a 6pin right angle male header (part number 1803316) that mates with a removable 5pin straight female plug (part number 1803617) to allow for easy screw in/out of discrete wires (14 to 24 AWG) in the field. The first section of J1 is for power. The second section of J1 is for the RS485 interconnect cable to the SD230.
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Page 30: Modbus Entities
ModBus Entities Entities listed in cyan are native to the SD230 controller are always available. Entities listed in orange are available in the TriSense configuration when an LH200 is attached to the SD230 controller’s serial input and TriSense is enabled. All ET230 Tags must be prefaced with Prime_RdChn[index] or Prime_WrChn[index] where index is the channel number (1-8). - Page 31 Entity ET230 Tags Name Meaning Number 000013 Reserved 000014 Reserved 000015 Reserved 000016 Reserved 000017 BitGroup3.LH200_IO.0 & Free Run LH200 – Freerun Mode FreeRunValue & FreeRunStrobe 000018 BitGroup3.LH200_IO.1 & Auto Adjust (Bias) LH200 – Auto Adjust Bias Mode AutoAdjustValue & AutoAdjustStrobe 000019 BitGroup3.LH200_IO.2 &...
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Page 32: Discrete Coil Inputs (100001) (Read Only)
Entity ET230 Tags Name Meaning Number 000036 Dark Ref Fast LH200 – Reports Flag (B15) Average Discrete Coil Inputs (100001) (Read Only) Entity ET230 Tags Name Meaning Number Prime_ModbusFault Modbus Fault Modbus Fault detected by PLC (PLC tag) 100001 BitGroup2.DIPsw.0 DIPSw1 DIP Switch 1 input 100002... -
Page 33: Register Inputs (300001) (Read Only)
Entity ET230 Tags Name Meaning Number 100024 BitGroup4.LH200_IO.6 Machine Running Flag LH200 100025 Unhide Report parameters LH200 100026 BitGroup5.LH200_IO.0 Peak Value Exceeded Flag (L) LH200 – Result Flag 100027 BitGroup5.LH200_IO.1 Dark Spread Fail Flag (N) LH200 – Result Flag 100028 BitGroup5.LH200_IO.2 Dark Level Fail Flag (D) LH200 –... - Page 34 Entity Number ET230 Tags Name Meaning Prime_ProfileEnableChn Profile Channel Select Selects channel for active profile capture (PLC tag) 300092 ProfileData & ProfileData Data buffer (200 packed bytes read as Prime_ProfileEnableChn 100 16 bit registers), data set selected by ProfileIndex 300292 FirmwareVersion Firmware version no (dd.dd x 100) Reserved...
- Page 35 Entity Number ET230 Tags Name Meaning Prime_ReportEnableChn & Prime_ReportIndex 300307 LH200_Report.Report[6] & Dark Max LH200 – Atomic Read Prime_ReportEnableChn & Prime_ReportIndex 300308 LH200_Report.Report[7] & Dark Spread LH200 – Atomic Read Prime_ReportEnableChn & Prime_ReportIndex 300309 LH200_Report.Report[8] & Segment Count LH200 – Atomic Read Prime_ReportEnableChn &...
- Page 36 Entity Number ET230 Tags Name Meaning 300316 LH200_Report.Report[15] & Result Flags LH200 – Atomic Read + Synth AUX bits Prime_ReportEnableChn & Prime_ReportIndex 300317-332 N/A – Use Prime_ReportIndex Report (N-1) LH200 – Atomic Read to select. 300333-348 N/A – Use Prime_ReportIndex Report (N-2) LH200 –...
- Page 37 Entity Number ET230 Tags Name Meaning All values listed with “Atomic Read” are to be read as a single block. They use a data locking mechanism in the SD230 code to prevent update to these values once a read is initiated and until it is completed for all parameters. Reports are read by setting two tags: Prime_ReportEnableChn which selects the channel from which to read, and Prime_ReportIndex which selects which of the eight reports stored in the SD230 is read.
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Page 38: Holding Registers (400001) (Read/Write)
K – Flash pulse detection bit is valid. It is possible that a report from the LH200 is delayed due to retries. In this case, the timing of the report message may prevent proper sampling of the AUX input. In this case, this bit is set to zero and the validity of the flash detection bit cannot be determined. - Page 39 Entity ET230 Tags Name Meaning Number 400015 NoResponseMsgCnt & NoRespCt Modbus no-response count ClearDiagStrobe 400016 CharOverrunCnt & CharORCt Modbus character overrun count ClearDiagStrobe 400017 NAKresponseCnt & NAKRespCt Modbus NAK response count ClearDiagStrobe 400018 BusyResponseCnt & BusyRespCt Modbus busy response count ClearDiagStrobe 400019 ProfileIndex &...
- Page 40 In cases where two PLC tags are listed as in: TotalMesageCnt & ClearDiagStrobe. The first PLC tag (TotalMesageCnt) is the curren value of this parameters in the SD230 or LH200. The second PLC tag (ClearDiagStrobe) is set to minus one (-1) to reset the associated value(s) to zero (TotalMesageCnt).
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Page 41: Limitation And Exclusion Of Warranties
LIMITATION AND EXCLUSION OF WARRANTIES All goods purchased from PRIME CONTROLS, INC. shall be free from defects in materials, design and workmanship under normal conditions of use for one year from the date of shipment. THIS WARRANTY IS THE SOLE WARRANTY AND IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED, WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE. - Page 42 105 route des pommiers Centre Ubidoca 74370 St Martin Bellevue FRANCE PRIME CONTROLS, INC. declares under our sole responsibility that the product described as: Equipment Name: Shell / Tab Detector Generic Equipment Description: Used to detect defects on conversion presses...