Related Manuals for Sames Inocart NDT
Summary of Contents for Sames Inocart NDT
- Page 1 Inocart NDT - Inocart HF Cart for powder gun Instruction manual DRT7161 B - 2023/10...
- Page 2 All communication or reproduction of this document, in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames. The descriptions and characteristics mentioned in this document are subject to change without prior notice © Sames 2020 - Translation of the original instruction manual Member of Exel group DRT7161...
- Page 3 Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.
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Page 4: Table Of Contents
7.2.1. Inocart NDT/HF cart, Europe and US versions ....... . . - Page 5 9.1. Maintenance preventive plan ..........30 9.2.
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Page 6: Health And Safety Instructions
All of these operating manuals define the configuration of the certified equipment. 1.2. Marking The Inocart NDT/HF is classified as category 3 according to the ATEX 2014/34/EU and SI 2016 No. 1107 directives and is designed for use in zone 22. - Page 7 ATEX / UKCA Inocart NDT configurations Inocart NDT Inobox NF P/N 910030576 910030369 910030369-12 910030908 910030908-12 ATEX / UKCA Inocart HF configurations Inobox NF Inocart HF 910030576 910030367 910030367-12 910031513 910031513-12 Member of Exel group DRT7161 B - 2023/10...
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Page 8: Meaning Of Pictograms
1.3. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear Wear a face Toxic material... -
Page 9: Precautions For Use
Before any use of the Inobox control module, check that all operators: • have previously be trained by the company Sames, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below. - Page 10 10The ambient operating temperature must be between 0 and 40°C. 11The electrostatic powder spraying equipment must be maintained regularly in accordance with the indications and instructions given by Sames. Repairs must be carried out in strict accordance with these instructions. Member of Exel group...
- Page 11 12 The electrostatic powder spraying equipment should only be operated if it is in perfect condition. Damaged equipment must be removed from service immediately and repaired. 13 Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage generator must be disconnected, protected against restarting and the HV circuit protected.
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Page 12: Important Recommendations
(32 °F to 104 °F) The storage temperature must never exceed +60°C. 1.7.4. Sound level The sound pressure level generated by Inocart NDT / HF carts is equal to 70 dBA under the specified conditions of use. Conditions of measurement: The equipment was put into operation at maximum characteristics, the measurements were carried out at different positions at 1 m from the cart without powder in the Powder laboratory at the Sames site in Meylan, France. -
Page 13: Guarantee
The guarantee claim must define the exact nature of the fault concerned, in writing. The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the customer. -
Page 14: Introduction
Equipped with several air quick couplers, its use and maintenance are optimized compared to previous generations. Available in two versions: • Inocart NDT: Equipped with a NDT pressure tank with a capacity of 15 litres. It is used for very low flow rates (maximum 30 gr/min with dry penetrant powder). -
Page 15: Characteristics
*: Values are given for a temperature of 20 °C (68 °F) at an atmospheric pressure of 1 013 mbar The filter installed on the Inocart NDT/HF is used to guarantee the correct operation of the equipment, in case of accidental non-compliance with the network compressed air filtration recommendations. - Page 16 The powder paint is deposited in the NDT or HF pressure tank: • The injection air (check valve Item 5) is used to pressurize the NDT or HF pressure tank. • The powder contained in the tank (Item 3) is fluidized at the fluidizing cup by means of air (fitting on the fluidizing cup 6) passing through the porous cone 7).
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Page 17: Start Up
5.1. Specific tool None. 5.2. Installation The Inocart NDT or HF carts are delivered assembled. • Step 1: Connect the ground cable of the cart to a conductive and earthed part of the spray booth; the ground potential must be identical to that of the part to be powdered. -
Page 18: Use Of Inocart Ndt Or Hf Equipment
5.3. Use of Inocart NDT or HF equipment 5.3.1. Powder application As the equipment has already been installed according to the safety rules (see § 1 page 6) and the instructions given (see § 5.2 page 17), follow the steps described below: •... -
Page 19: Maintenance
Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the Sames equipment. Procedure... -
Page 20: Preventive Maintenance Plan - See Pmp 7161
The objective of the proposed preventive maintenance plan is to define in an exhaustive way, the verification, replacement and cleaning actions of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan attached to the user manual lists the routine maintenance operations necessary for better comfort in the use of the production tool. -
Page 21: Procedure B: Cleaning Of The Injection Air Check Valve
6.3.2. Procedure B: Cleaning of the injection air check valve • Switch off the high-voltage supply, • Step 1: Switch off the air supply • Step 2: Disconnect the hose upstream of the valve by pressing the green ring, then downstream on the red ring. -
Page 22: Replacement
6.4. Replacement The following maintenance operations are to be carried out in the workshop. 6.4.1. Procedure D1: Replacement of filter • Step 1: Remove the rear panel from the cart. • Step 2: Disconnect the air supplies. • Step 3: Unscrew the brass plug (A) and remove the filter assembly. -
Page 23: Procedure D2: Replacement Of Vibrator
6.4.2. Procedure D2: Replacement of vibrator Removal • Step 1: Disconnect the vibrator cable on the Inobox side. • Step 2: Disconnect the ground wire from the vibrator. • Step 3: Unscrew the 4 vibrator fastening screws. Reassembly • Step 4: Apply a few drops of normal threadlocker (P/N H2CPAL046) on the 4 fixing screws •... -
Page 24: Spare Parts List
7. Spare parts list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock. -
Page 25: Equipment Inocart Ndt
US version Unit Maintenance Part Number Description level for sale spare parts (*) 910030908 Inocart NDT US - 6m 910030908-12 Inocart NDT US - 12m 910031523 NDT Pressure tank - US (see DRT7169) Inocart NDT/HF (see § 7.2.1 page 910030398 Inobox US power cable, length: 2.5 m... -
Page 26: Equipment Inocart Hf
Inocart HF - 6m 910030367-12 Inocart HF - 12m 910031405 HF Pressure tank (see DRT7170) Inocart NDT/HF (see § 7.2.1 page 910030041 Inobox EU power cable, length: 2.5 m EAV 9/13 mm Hose 50 m U1FGBA104# EAV 9/13 mm Hose... -
Page 27: Inocart Ndt/Hf Cart, Europe And Us Versions
7.2.1. Inocart NDT/HF cart, Europe and US versions Member of Exel group DRT7161 B - 2023/10... - Page 28 Unit Maintenance Item Part Number Description level for sale spare parts (*) Inocart NDT/HF cart 910030576 Inobox HF control module (see DRT7145) EU9000064 Conductive front swivel wheel 250000422 Chc bombée M10 x 30 curved screw stainless EU9000837 Fan washer Dia.: 10...
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Page 29: Revision Index History
8. Revision index History Created by: Checked by: S Tadem Approved by: S. Court Date Index Purpose of the modification and location 2020/09 S. Court First issue UKCA Marking 2023/10 O. Aubin Change of identity and logo Update of the graphic charter Member of Exel group DRT7161 B - 2023/10... -
Page 30: Appendices
9. Appendices 9.1. Maintenance preventive plan Member of Exel group DRT7161 B - 2023/10... - Page 31 9.2. EU and UK declarations of conformity Member of Exel group DRT7161 B - 2023/10...
- Page 32 The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Chariot poudre / Powder cart Equipment type Inocart NDT, Inocart HF Marking II 3 D Ex h IIIC T100°C Dc 2014/34/UE EN 80079-36 : 2016...
- Page 33 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
- Page 34 The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Chariot poudre / Powder cart (2)Equipment type Inocart NDT, Inocart HF Marking II 3 D Ex h IIIC T100°C Dc EN 80079-36 : 2016 2016 No.
- Page 35 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
- Page 36 Sames bonds, protects and beautifies all materials. More than a supplier, Sames is the partner of your performance. We Simply Apply the Most Efficient Solutions. Headquarter: 13, Chemin de Malacher - CS70086 - 38243 Meylan Cedex - France...