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Sames Inocoat Inocenter Instruction Manual

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Inocenter
Instruction manual
DRT7142
B - 2023/06

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Summary of Contents for Sames Inocoat Inocenter

  • Page 1 Inocenter Instruction manual DRT7142 B - 2023/06...
  • Page 2 All communication or reproduction of this document, in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames. The descriptions and characteristics mentioned in this document are subject to change without prior notice © Sames 2021 - Translation of the original instruction manual Member of Exel group DRT7142...
  • Page 3 Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.

  • Page 4: Table Of Contents

    Inocenter 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 1.1.
  • Page 5 4.2. Installation ..............26 4.2.1.

  • Page 6: Health And Safety Instructions

    1.2. Compliance with the ATEX directives According to Directives 1999/92/EC and Dangerous Substances and Explosive Atmospheres Regulations 2002, the responsibility for defining ATEX zones lies with the user. In accordance with the EN 16985 Standard, Sames has designed the Inocenter considering the following zones: •...

  • Page 7: Meaning Of Pictograms

    1.3. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear Wear a face Toxic material...

  • Page 8: Precautions For Use

    Before any use of the Inobox control module, check that all operators: • have previously be trained by the company Sames, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below.
  • Page 9 6 The Inocenter powder station must be maintained regularly in accordance with the indications and instructions given by Sames. Repairs must be carried out in strict accordance with these instructions. 7 Unplug, lock out and turn off electrical equipment before servicing electrical equipment.

  • Page 10: Important Recommendations

    A filter explosion protection system in accordance with the ATEX Directive 2014/34/EU is required. Sames recommends to install a spark detector in the enclosure of the power station connected to a CO2 injection system in the ventilation duct. Member of Exel group...

  • Page 11: Guarantee

    The guarantee claim must define the exact nature of the fault concerned, in writing. The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the customer.

  • Page 12: Introduction

    2. Introduction 2.1. General The Inocenter powder station is a ventilated powder dispensing enclosure allowing: 1 Powder supply to projectors and guns (24 maximum). 2 Automatic cleaning of: • powder pumps, • powder supply hoses, • the inside of projectors and guns, •...

  • Page 13: Front View

    2.3. Front view Connection for cleaning hopper under cyclone Bulkhead feed-through plates Powder tank New powder Compressed air supply plunger blower Plunger support Vibrating table Powder level sensors Element Function Emergency stop push-button Located on the control cabinet Plates equipped with bulkhead bushings and cable glands allowing the Bulkhead feed-through plates passage of cables and hoses on the bottom of the power plant.

  • Page 14: Rear View

    2.4. Rear view Lighting Roof plates for distribution Frame Distribution terminal board, sleeve valve and Ventilation duct blowing management assembly Air tank equipped Transfer pump with solenoid valves control board for cleaning and blowing Inotransfer pump Solenoid valves for blowing out the tank New powder supply Suction guillotine sleeve valves...

  • Page 15: Operating Principles

    2.5. Operating principles 2.5.1. Powder equipment The Inocenter powder unit is part of the Sames powder range. 2.5.2. New powder supply The supply of new powder starts when the tank is filled for the first time, and in the production phase when the high level sensor is lost, followed by an adjustable delay.

  • Page 16: Blowing Out The New Powder Supply

    2.5.3. Blowing out the new powder supply During a color change or when emptying the tank, the supply lines for new powder are blown by air streams to ensure effective cleaning. The air streams are sent successively to the suction pipe and to the tank. KK511 KK523 KK23...

  • Page 17: Recycled Powder Supply To Th Box Powder

    2.5.5. Recycled powder supply to th box powder (powder recovery phase before a change of colour or end of production) During a colour change or at the end of production with recovery of work in progress. The recycled powder coming from the bottom of the cyclone is transported by the flip flop system of the sleeve valves to the powder box.

  • Page 18: Draining The Powder Tank

    2.5.7. Draining the powder tank The tank is emptied when the colour is changed or when production is completed. Powder tank QR11 Tank drain valve Powder Powder flow 2.5.8. Powder supply for sprayers (powder hose) The powder supply to the projectors is managed by the venturi pump. The injection air acts on the powder flow and the dilution air on the transport air to bring the air/powder mixture to the projector in a homogeneous manner.

  • Page 19: Blowing Out Powder Feed Pipes For Sprayers

    2.5.9. Blowing out powder feed pipes for sprayers. The powder hoses of the sprayers are blown by two air supply sources. 1 By controlling the injection and dilution valves at maximum setting (once the powder tank has been emptied). 2 By alternately ordering KK20 valves L01... LXX. Air streams are sent to the sprayers and to the tank when the QRPLXX sleeve valves for the air streams are opened.

  • Page 20: Blowing Out The Dense Phase Powder Pump

    2.5.11. Blowing out the dense phase powder pump The powder pump is blown by several air supply sources: 1 Via the KK9 valve, which sends trains of air at network pressure through the porous filters 1 filters of the pump to clean them and evacuate the powder into the ventilation system through the draw pipe. 2 Valves QR 23 and KK 23 send air streams to the pump's chambers A&B (depending on the opening of valves PV1...PV4).

  • Page 21: Blowing Tank, Pap And Cyclone

    2.5.12. Blowing tank, pap and cyclone Blowing through the QR23 & QR24 valves cleans all the powder pipes. 1 Blowing towards the cyclone via QR24 and KK24 (QR48 & QR10 closed). 2 Blow to tank via QR24 and KK24 (EVM21 & QR48 closed). 3 Blowing of the recycling duct (which is used during the recovery phase of the powder contained in the cyclone) by QR48 (QR10 &...

  • Page 22: Characteristics

    3. Characteristics 3.1. Dimensions (mm) 1330 1803 3.2. Characteristics 3.2.1. Electrical Characteristics Vibrator for the vibrating table and tank Protection class ATEX II 3 D - Ex tc IIIC T100°C Dc Classification group II, category 3D Supply voltage 230 V / 240 V single-phase + earth Frequency 50/60 Hz Power...

  • Page 23: Pneumatic Characteristics

    3.2.2. Pneumatic characteristics Powder Station Max. input pressure 7.5 bar (100 psi) Min. input pressure 6 bar (90 psi) Ventilation required 500 Nm /h in operation Ventilation required 2000 Nm /h in cleaning Max. compressed air consumption 100 NL/min in operation Venturi pump 160 NL/min in cleaning Fluidization...

  • Page 24: Weight And Dimensions

    3.2.3. Weight and dimensions Powder station Weight approx. 550 kg Width 1800 mm Depth 1353 mm Height 2255 mm 3.2.4. Dimensions of the equipment Tank Length 865 mm Width 414 mm Height (excluding sleeve valve) 581mm Useful volume 33 l Box (from the powder supplier) Min.

  • Page 25: Noise Level

    1 m from the powder station and on the side accessible by the user in the powder laboratory on the Sames site in Meylan, France. Method of measurement: The weighted equivalent sound pressure level of 79 dB (A) is in LEQ value, measured over observation periods of at least 30 seconds.

  • Page 26: Starting Up

    4. Starting up 4.1. Tools The tools listed below are recommended for installation and maintenance of the equipment. • Flat-blade screwdriver. • Phillips screwdriver. • Allen wrenches. • Torque wrench. • Flat wrench. • Pipe wrench. • Multi-socket pliers. • Cutting pliers. •...

  • Page 27: Raccordement De La Gaine De Ventilation

    4.2.3. Raccordement de la gaine de ventilation Connect the ∅ 220 mm ventilation duct with ∅ 236 mm dropped edge to the duct of the customer's filter unit using a suitable hose clamp. 4.2.4. Vibrrating table Remove the locking plate for carrying the vibrating table. 4.2.5.

  • Page 28: Setting The Air Regulators

    4.2.7. Setting the air regulators Regulator number Designation Type of regulator Factory setting KH20 Regulator for plunger feed sleeve valves 0-6bar 4 bar KH21 Ventilation damper and tank valve regulator 0-6bar 4 bar Fluidizing air adjustment (to ensure bubbling KH22 0-6bar 0.8bar - 1.5bar without excessive smoke)

  • Page 29: Installation Of External Powder Supply (Option)

    4.2.10. Installation of external powder supply (option) • Step 1: unscrew the cap on the bulkhead feed-through on the rear panel of the booth. • Step 2: screw the quick connector onto the inside the booth. Connect the hose equipped with a quick-fit coupling according to the customer's configuration.
  • Page 30 • Step 5: Apply a bead of DP460 glue (P/N. H2CPAL062) to the contour of the tube (3) and press on fully by turning the adaptor fitting (2). • Step 6: fit the quick connector (1) onto the adapter (2). •...

  • Page 31: Maintenance

    Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the Sames equipment. Procedure...

  • Page 32: Cleaning

    5.2. Cleaning All cleaning operations must be carried out using compressed air only. Water should never be used to clean the equipment. 5.2.1. Procedure A1: Checking the condition of the powder pumps Every 40 hours: • Follow the disassembly and reassembly instructions (see §...

  • Page 33: Procedure C2: Replacement Of The Ejector, Injector, Porous Tube And Sleeve Valve

    5.3.3. Procedure C2: Replacement of the ejector, injector, porous tube and sleeve valve of the powder pump Disassembling the powder pump: • Disconnect the compressed air and powder supply hoses from the pump. • Remove the pump from its holder (7) by pulling upwards. Replace the ejector: •...

  • Page 34: Procedure D1: Replacement Of The Porous Plate And Flat Seal On The Tank Bottom

    5.3.4. Procedure D1: Replacement of the porous plate and flat seal on the tank bottom Disassembling: • Step 1: disconnect the air and powder hoses at the rear of the tank, as well as the electrical cables. • Step 2: loosen the 4 M6x12 screws on the flange (2) at the rear of the tank to remove the cylinder bellows (1).
  • Page 35 • Step 6: under the tank, unscrew the 4 M6x16 screws (8) from the plastic plugs. • Step 7: unscrew the sleeve valve (9) from its support. • Step 8: move the tank slightly forward to release the cylinder. Disconnect the pneumatic connections on the two elbow fittings.

  • Page 36: Trouble Shootings

    6. Trouble shootings Symptoms Probable causes Remedies Check and adjust the position of the suction Wrong position of the suction knife valve Insufficient suction knife valve air flow Incorrect operation of the ventilation unit Refer to the user manual of the filter unit Empty powder tank Fill the powder tank.

  • Page 37: Spare Part List

    7. Spare part list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.

  • Page 38: Inocenter Powder Station

    7.1. Inocenter Powder Station Member of Exel group DRT7142 B - 2023/06...
  • Page 39 Maintenance Part Unit of Item Description level for Number sale spare parts (*) 910033706 Inocenter powder station 910028786 Powder pump (see § 7.1.8 page 24 max 910033637 Tank (see § 7.1.7 page Control and blower terminal boards 910029605 (see § 7.1.1 page Transfer pump management board 910028861 (see §...

  • Page 40: Control And Blower Terminal Boards

    7.1.1. Control and blower terminal boards Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910029605 Control and blower terminal boards 220000585 Distributor terminal (control) 220000673 Distributor 2x3/2 type K 220000584 Distributor terminal (blowing) 220000670 Distributor 2x3/2 type K 220000671 Distributor 3/2 type VX 220000672...

  • Page 41: Transfer Pump Management Board

    7.1.2. Transfer pump management board Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910028861 Transfer pump management board 220000570 Distributor terminal 220000672 Distributor 2x3/2 type VH 220000671 Distributor 3/2 type VX 220000670 Distributor 2x3/2 type K 130001279 Cell 220000607...

  • Page 42: Ventilation Duct Assembly

    7.1.3. Ventilation duct assembly Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910027665 Ventilation duct assembly 110002655 Inductive sensor 900016064 Flexible sleeve for sheath Dia.: 150 Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT7142 B - 2023/06...

  • Page 43: Recycling And New Powder Sleeve Valve Assemblies

    7.1.4. Recycling and new powder sleeve valve assemblies Recycling sleeve valve assembly New powder supply sleeve valve assembly Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910028082 Recycling sleeve valve assembly 220000532 Sleeve valve 900018417 Annular connection Dia.: 13 900018416 Annular connection Dia.: 19...

  • Page 44: Set Of Solenoid Valves For Cleaning And Blowing Out

    7.1.5. Set of solenoid valves for cleaning and blowing out Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910028124 Solenoid valve assembly for distribution cleaning F1SSRL020 Safety valve 1300001792 Cleaning solenoid valve 220000431 Pressure gauge 0-12 bar 220000430 Regulator filter 910028125...

  • Page 45: Vibrating Tables

    7.1.6. Vibrating tables 7.1.6.1. Rotary vibrating tables Mainte- Unit nance level Item Part Number Description for spare sale parts (*) 910034100 Rotary vibrating table EU version 910034803 Rotary vibrating table US version 200000474 Silent block 910030011 Vibrator EU version 910030896 Vibrator US version Level 1: 1st emergency parts Level 2: Wearing parts...
  • Page 46 7.1.6.2. Rotary vibrating table with weighing system Unit Maintenance Item Part Number Description level for spare sale parts (*) Rotary vibrating table EU version with weighing 910033995 system Rotary vibrating table US version with weighing 910034804 system 220000693AT Sensor 900021472 Sensor spacer 200000474 Silent block...

  • Page 47: Tank

    7.1.7. Tank Front side: Unit Maintenance Item Part Number Description level for spare sale parts (*) 910033637 Tank 910028786 Powder pump 24 max 910028325 Plunger supply sleeve valve 24 max 130001649-1 Antistatic powder tube 24 max 900022841 Flat seal 900021745 Porous bottom plate J2FTCF029 O-ring...
  • Page 48 Rear side: Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910033637 Tank 900019767 Porous cover plate 900022754 Cover seal 900019765 Nipple J2FTDF239 O-ring 130001802 Non-return valve 220000531 Sleeve valve J2CTPB660 O-ring 130001929AT Position switch 900018554 Flat seal 180000522AT Cylinder...
  • Page 49 7.1.7.1. Tank vibrators Maintenance Unit level for Item Part Number Description spare parts sale 110002495AT Vibrator EU version 110002765AT Vibrator US version X3AVSY226 Screw CHC M6x20 X3CDSP783 Washer M6 Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT7142 B - 2023/06...

  • Page 50: Powder Pump Assembly

    7.1.8. Powder Pump assembly Unit Maintenance Item Part Number Description level for spare sale parts (*) 910028786 Powder pump F6RLCS411 Right-angle connector 544808 Injector F6RAJR025 Coupling fitting 1/8 BSP EU9000854 Blue washer 1/8 BSP 910014388 Ejector 900008907 Powder exit nozzle J2FTDF273 O-ring 900008904...

  • Page 51: External Powder Supply (Option)

    7.1.9. External powder supply (option) Maintenance Unit of Item Part Number Description level for spare sale parts (*) 910034325 External powder supply sleeve valve 220000532 Sleeve valve 900018417 Annular connection Dia.: 13 Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT7142 B - 2023/06...

  • Page 52: Revision Index History

    8. Revision index History Created by: Checked by: G Fournel Approuved by: S. Court Date Index Purpose of the modification and location 2021/02 S. Court First issue UKCA marking Change of identity and logo Updating graphic charter Removal of sleeve replacement procedure Add operating principles §...

  • Page 53: Appendices

    9. Appendices 9.1. EU and UK Declarations of conformity Member of Exel group DRT7142 B - 2023/06...
  • Page 54 Directive 2006/42/CE on Machinery. SAMES a constitué la documentation technique conformément à l’annexe VII partie B et s’engage à transmettre, à la suite d’une demande dûment motivée des autorités nationales, les informations pertinentes concernant la quasi-machine sous la forme la plus appropriée. / SAMES has established the technical documentation and undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery in the most appropriate form.
  • Page 55 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 56 Directive 2006/42/CE on Machinery. SAMES a constitué la documentation technique conformément à l’annexe VII partie B et s’engage à transmettre, à la suite d’une demande dûment motivée des autorités nationales, les informations pertinentes concernant la quasi-machine sous la forme la plus appropriée. / SAMES has established the technical documentation and undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery in the most appropriate form.
  • Page 57 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 58 Sames bonds, protects and beautifies all materials. More than a supplier, Sames is the partner of your performance. We Simply Apply the Most Efficient Solutions. Headquarter: 13, Chemin de Malacher - CS70086 - 38243 Meylan Cedex - France...

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