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Sames Inocoat Inotransfer Instruction Manual

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Inotransfer
Instruction manual
DRT6454
B - 2023/06

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Summary of Contents for Sames Inocoat Inotransfer

  • Page 1 Inotransfer Instruction manual DRT6454 B - 2023/06...
  • Page 2 All communication or reproduction of this document, in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames. The descriptions and characteristics mentioned in this document are subject to change without prior notice © Sames 2020 - Translation of the original instruction manual Member of Exel group DRT6454...
  • Page 3 Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.

  • Page 4: Table Of Contents

    Inotransfer 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 1.1.
  • Page 5 7. Troobleshootings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 8.

  • Page 6: Health And Safety Instructions

    1. Health and safety instructions This manual contains links to the following operating instructions: • see DRT7168 for accessories. 1.1. Marking The Inotransfer is intended for use out of an explosive atmosphere. Member of Exel group DRT6454 B - 2023/06...

  • Page 7: Meaning Of Pictograms

    1.2. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear Wear a face Toxic material...

  • Page 8: Precautions For Use

    Before any use of the Inobox control module, check that all operators: • have previously be trained by the compagny Sames, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below.

  • Page 9: Important Recommendations

    The sound pressure level generated is equal to 89.7 dBA under the specified operating conditions. Conditions of measurement: The equipment was put into operation at maximum characteristics, the measurements were carried out at different positions at 1 m from the cart in the Powder laboratory at the Sames site in Meylan, France.

  • Page 10: Guarantee

    The guarantee claim must define the exact nature of the fault concerned, in writing. The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the customer.

  • Page 11: Introduction

    2. Introduction 2.1. General The Inotransfer powder transfer pump is designed for the transport of powder paint, ideally for an automatic powder coating plant, to supply new powder to a fluidized bed tank. It can also be used for the evacuation of recycled powder, such as hopper bottom, tank bottom, etc...

  • Page 12: Description Of The Box

    2.3. Description of the box Filters Electrovalves Pressure regulator Electrovalves Terminal block Venturi Power supply Time relay Component Function Filters Protective filters Time relay Cycle management Power supply Power supply unit 24 V = Venturi Vacuum pump Terminal block Electrical terminal block (A) Solenoid valves 3-2 Solenoid valves for piloting sleeve valves (B) Solenoid valves 3-2...

  • Page 13: Characteristics

    3. Characteristics 3.1. Dimensions (mm) 3.2. Operating characteristics Inotransfer Box dimensions (W x D x H) 400 mm x 210 mm x 510 mm Weight 39 kg Electrical data Supply voltage 100 -240 VAC Frequency 50 - 60 Hz Vibrator control voltage 100 - 240 VAC single-phase Max.

  • Page 14: Flow Performance

    3.3. Flow performance The powder flow rate measurements are given as an indication because they depend on several parameters, suction distance, output distance, density of the powder put in motion, height difference, container, etc... Flow rate (4 m suction, 6 m output, 1m height difference) 5.5 Kg/min. Flow performance Use example 1 Use example 2...

  • Page 15: Diagrams

    4. Diagrams 4.1. Electrical diagrams 4.1.1. General distribution connection CUSTOMER CABINET 230VAC 50Hz +CUST_C GNYE 1CUST_C/TPCB -X230V_CUST Put on the face of the cabinet - 031Q1 General distribution connection Member of Exel group DRT6454 B - 2023/06...

  • Page 16: Vibrator Connection

    4.1.2. Vibrator connection 031-10 031Q1:4 031-10 031Q1:2 031-11 -032F1 10x38 -041Q1 041-12 -032X1 GNYE 1TPCB/EXT_PL EXTERIEUR PANEL -032M1 45VA VIBRATOR +EXT_PL VIBRATOR OPTION Vibrator connection Member of Exel group DRT6454 B - 2023/06...

  • Page 17: External Control And Electrical Connection

    4.1.3. External control and electrical connection An external command is available for the start of the cycle start. Dry contact: (Connection in // on the cycle start button) (see electrical diagram below). The control box has a vibrator control available on the terminal block. This control can control a 230 V or 110 V vibrator depending on the supply voltage.
  • Page 18 External control: 2CUST_C/TPCB 2CUST_C/TPCB CUSTOMER CABINET 041S3 EXTERN RNAL COMM MMAND 041-8 041.03 +CUST_C When using an external command to start the start cycle, it is necessary to set the selector switch (start cycle) on the front panel to 0. Member of Exel group DRT6454 B - 2023/06...

  • Page 19: Pneumatic Diagram

    4.2. Pneumatic diagram Member of Exel group DRT6454 B - 2023/06...

  • Page 20: Start-Up

    5. Start-up 5.1. Tools Necessary tools and accessories: he tools listed below are recommended for installation and maintenance of the equipment. • Flat screwdrivers • Phillips screwdrivers. • Allen wrenches. • Flat wrenches. • Pipe wrenches. • Multi-grip and cutting pliers. •...

  • Page 21: Connection Of The Drawing Rod And The Transfer Pump

    Suction is from the top of the pump, discharge from the bottom. The use of a hose not supplied by Sames may cause electrostatic discharge problems. 5.3. Setting the different parameters 5.3.1. Setting the cycles The cycle setting is factory-set to 0.5 s.

  • Page 22: Maintenance

    Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the Sames equipment. Procedure...

  • Page 23: Procedure C: Cleaning The Transfer Pump

    6.2.3. Procedure C: Cleaning the transfer pump When stopping the Inotransfer pump, it is necessary to drain the powder lines as well as the pump itself. To do this, remove the drawing rod from the container and direct it on the powder outlet side towards the ventilation by clamping it firmly.

  • Page 24: Procedure D2: Replacement Of Sleeves And Porous Tubes Of The Transfer Pump

    6.3.2. Procedure D2: Replacement of sleeves and porous tubes of the transfer pump Disassembly of the transfer pump: • Unscrew the 4 M6 x 100 screws (C) to release the 2 inlet and outlet collectors (B) from the pump body (A). •...
  • Page 25 Sleeve assembly procedure: • Insert the new sleeve (G) into the spacer sleeve (F). • Position a cone (E) at one end of the sleeve (G). • Press the spacer sleeve/sleeve assembly vertically onto the cone against a flat surface, rotating the cone (E) to press it firmly into the sleeve (G).

  • Page 26: Troobleshootings

    7. Troobleshootings Symptoms Probables Causes Remedies Check the mains connection of the control No power supply cabinet 24V LED = off Check the circuit breaker of the 24V= power Fuse out of order supply. Cycle start selector at zero Check cycle start selector No pumping control Incorrect external command Check if external command is correct...

  • Page 27: Spare Parts List

    8. Spare parts list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.

  • Page 28: Inotransfer

    8.1. Inotransfer Maintenance Unit of Item Part Number Description level for sale spare parts (*) 910029983 Inotransfer assembly 900020500 Inotransfer pump box 160000274 Protective filter 110002919 Timer relay 110002918 Power supply 24 V = 220000660 Venturi 160000273 Protective filter 220000659 Electrovalve 3-2 220000658 Manoregulator...

  • Page 29: Inotransfer Pump

    8.2. Inotransfer pump Maintenance Unit of Item Part Number Description level for sale spare parts (*) 910023986 Transfer pump 130000885 10/8 elbow fitting 900018836 Porous tube 160000077 Seal 900015902 Sleeve interface socket 900016947 Spacer sleeve 130001663 Sleeve 900016046 Sleeve cone EU9001856 O-ring 130000884...

  • Page 30: Drawing Rod

    8.3. Drawing rod Maintenance Unit of Item Part Number Description level for sale spare parts (*) 910029984 Drawing rod assembly 900017738# Transport hose Dia.: 13 mm green 50 m Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT6454 B - 2023/06...

  • Page 31: Revision Index History

    9. Revision index History Created by: Checked by: G Fournel Approuved by: S. Court Date Index Purpose of the modification and location 2020/12 S. Court First issue UKCA Marking Change of identity and logo 2023/06 O.Aubin Update of the graphic charter Addition of electrical diagrams §...

  • Page 32: Appendices

    10. Appendices 10.1. EU and UK Declarations of conformity Member of Exel group DRT6454 B - 2023/06...
  • Page 33 Established in Meylan, on 29-juin-23 | 09:29 CEST Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688 info@sames.com...
  • Page 34 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 35 29-juin-23 | 09:29 CEST Established in Meylan, on Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688 info@sames.com...
  • Page 36 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 37 Sames bonds, protects and beautifies all materials. More than a supplier, Sames is the partner of your performance. We Simply Apply the Most Efficient Solutions. Headquarter: 13, Chemin de Malacher - CS70086 - 38243 Meylan Cedex - France...

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