Table of Contents
Related Manuals for PFT SILOMAT trans plus 105
Summary of Contents for PFT SILOMAT trans plus 105
- Page 1 Operating manual SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system Part 2 Overview, operation and service Item no. of the operating manual: 00132672 Read the operating manual prior to starting any work!
- Page 2 This operating manual applies to the following items: SILOMAT trans plus 145, rollable, 400 V, 3 Ph, 50 Hz Item no. 00124358 SILOMAT trans plus 105, portable, 400 V, 3 Ph, 50 Hz Item no. 00124365 SILOMAT trans plus 105, rollable, 400 V, 3 Ph, 50 Hz Item no.
- Page 3 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service About us About us Publisher Knauf PFT GmbH & Co. KG Postfach 60 ▪ 97343 Iphofen Einersheimer Straße 53 ▪ 97346 Iphofen...
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Page 4: Table Of Contents
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Table of contents Table of contents Safety..........1 General information........5.1.1 Safety rules........Information regarding the operating 5.1.2 Monitoring the machine.... - Page 5 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Table of contents Periodic inspection/expert inspec- tion............ Spare parts lists....... 6.7.1 Accessories........7 Disassembly..........Safety..........Disassembly........8 Disposal............page 5 / 52...
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Page 6: General Information
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service General information General information Information regarding the operating manual This operating manual provides important information and instruc- tions on the correct use of the machine. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 7: Keep The Manual For Future Reference
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service General information Structure of the safety and warning All safety and warning notices consist of: notices The danger sign and signal word... -
Page 8: Ec Declaration Of Conformity
– (Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen. The technical documentation is available from: – Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen. Iphofen Dr York Falkenberg... -
Page 9: Quality Control Sticker
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service General information Quality Control sticker The following details can be found on the Quality Control sticker: CE confirmed as per EU directives... -
Page 10: Rotary Compressor Safety Devices
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service General information 1.8.2 Rotary compressor safety devices WARNING Danger to life due to non-functioning safety equipment! Safety equipment ensures highest level of safety in oper- ation. -
Page 11: Technical Data
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Technical data Technical data General information 1.150 Figure 3: Dimension sheet in mm Detail Value Unit Length 1,150 Width Height... -
Page 12: Power Connection
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Technical data Power connection Detail Performance Setting value Designation Compressor 5.5 kW 11.2 A KDT 3.105 Compressor 7.5 kW 16.2 A KDT 3.145... -
Page 13: Power Values
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Technical data Power values SILOMAT trans plus 105 Detail Value Unit Pump capacity, approx. at 100 m kg/min Feed range in m... -
Page 14: Transport, Packing And Storage
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Transport, packing and storage Transport, packing and storage Safety instructions for transport Improper transport NOTE Damage from improper transport! Improper transport may cause substantial property damage. -
Page 15: Transport Inspection
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Transport, packing and storage Transport inspection On receipt check the delivery immediately for completeness and trans- port damage. In case of externally visible transport damage, proceed as follows: Do not accept the delivery or under reserve only. -
Page 16: Transport
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Transport, packing and storage Transport Crane transport Anchor the SILOMAT system at the anchor points (1) for transport by crane. -
Page 17: Transporting A Running Machine
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Transport, packing and storage Transporting a running machine CAUTION Risk of injury due to discharged dry material! Injuries to face and eyes can occur. -
Page 18: Description
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Description Description Overview Figure 8: Table of the assembly groups Connecting piece Handwheel for closing the flap Flap Carrier Actuator... -
Page 19: Brief Description Of The Silomat Trans Plus
Actuator Brief description of the SILOMAT trans plus The conveying system PFT SILOMAT trans plus is a fully automatic pneumatic conveyor system that performs the material transport of premixed dry mortar from the silo / container to the plastering machine. -
Page 20: Empty Alarm Of Level Sensor
The SILOMAT system can be connected to every free- fall silo and feeds approximately 20 kg of dry material per minute to a mixing pump, e.g. PFT G 4, up to 100 or 140 The flap in the injection hood opens after the empty alarm is issued for the level sensor. -
Page 21: Operating Modes
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Description Operating modes Rotary compressor selector switch The rotary compressor can be operated in three different operating modes: Switch position "0": The rotary compressor is switched off. -
Page 22: Operation
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation Operation Safety Personal protective equipment The following protective equipment has to be worn for all operative work: Protective clothing... -
Page 23: Monitoring The Machine
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.1.2 Monitoring the machine WARNING Access by unauthorised persons! The machine may only be operated when monitored. 5.1.3 Hazardous dusts... -
Page 24: Preparing The Machine
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation Preparing the machine Prior to operating the machine carry out the following steps for preparing the machine: CAUTION SILOMAT systems for free-fall silos may only be connected to unpressurized silos / containers. -
Page 25: Connecting The Power Supply
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.3.2 Connecting the power supply 1. Only connect the SILOMAT system to a three-phase 400 V network. DANGER Danger to life from electric current! -
Page 26: Preparing The Carrier
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 4. Connect the 10-pin control cable (4) from the control box to the actuator (5) of the flap. Figure 17: Connecting the control cable 5.3.3... - Page 27 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 2. Connect the conveying hose (2) from the injection hood of the plas- tering machine to the carrier. 3. Connect the air hose for conveying air (3) from the rotary compressor to the carrier.
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Page 28: Bag Filling The Silomat Trans Plus Bag
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.3.3.4 Opening the silo discharge flap valve 1. Open the silo discharge flap valve (1) before switching on the conveying system. -
Page 29: Putting The Machine Into Operation
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation After the rescue operations WARNING Danger to life from premature reactivation! On reactivation there is danger to life for all persons in the danger zone. -
Page 30: Problematic Materials For Conveying
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation Problematic materials for conveying NOTE When material is used that is difficult to convey (e.g. exte- rior plastering), the conveying air must be set optimally using the taps. -
Page 31: Ending Work / Cleaning The Machine
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation DANGER Danger to life from unauthorised restarting! When working with the machine, there is the risk that the energy supply is switched on without authorisation. This poses a danger to life for the persons in danger area. -
Page 32: End Of Work/Interruption To Work
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.9.3 End of work/interruption to work 1. Close the silo outlet valve. 2. Wait till the carrier is discharged completely. -
Page 33: Removing The Carrier
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.9.5 Removing the carrier 1. Loosen the collar nuts (1). 2. Remove the carrier (2) from the silo / container (3). -
Page 34: Reaction In The Event Of Faults
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.9.6.1 Cleaning the emulsifier rubber 1. Clean the emulsifier rubber and replace if necessary. NOTE When installing the membrane, make sure that the lock nuts (1) point upwards. -
Page 35: Faults
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.10.2 Faults The following chapter describes possible causes for faults and the activities carried out for their rectification. In case faults occur frequently, shorten the maintenance intervals in accordance with the actual load. -
Page 36: Table Of Faults
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 5.10.4 Table of faults Fault Possible cause Troubleshooting Rectification by Machine does Power supply not in order Repair power supply... -
Page 37: Removal Of Hose Blockage
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation Fault Possible cause Troubleshooting Rectification by Not enough Material does not flow from the Connecting the vibrating unit Operator... - Page 38 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Operation 1. Turn the main reversing switch (2) to position "0". 2. Turning the hand valve (3) on the actuator opens the flap slightly so that the pressure in the silo / container can escape.
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Page 39: Maintenance
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance Maintenance Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise. Some maintenance work must only be carried out by specially trained technical personnel or exclusively by the manufacturer. -
Page 40: Remove Connection Cable
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.1.1 Remove connection cable Electrical system WARNING When doing any kind of work on the SILOMAT system, you should make sure that the conveying system is depressurized and de-energized. -
Page 41: Maintenance Plan
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance Maintenance plan The following paragraphs describe the maintenance works required for an optimal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear. -
Page 42: Lubricate Kdt 3.105
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.4.2 Lubricate KDT 3.105 1. Grease nipples (1) are attached to the housing and to the side cap. 2. Lubricate the bearings after 1,000 operating hours in each case when the rotary compressor is running. - Page 43 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.4.4.1 Slider width KDT 3.105 Figure 50: Minimum slider width Figure 51: Clean housing Figure 52: Mount side cover...
- Page 44 SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance Implementation by a service technician Check the slider width annually: CAUTION Damage to the rotary compressor due to broken...
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Page 45: Clean The Filter
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.4.5 Clean the filter 1. Loosen the knurled screws on the filter cover and remove the filter cover (1). -
Page 46: Clean The Cooler
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.4.6 Clean the cooler Figure 63: Unscrew fan cover Figure 64: Blow out cooler 6.4.7 Pressure control The machine switches on at 0.8 bar. -
Page 47: Actions After Completed Maintenance
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance Actions after completed maintenance After finishing the maintenance works and prior to switching on the machine, the following steps have to be carried out: 1. -
Page 48: Accessories
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Maintenance 6.7.1 Accessories Recommended accessories/equipment can be found in the PFT machine and equipment catalogue or under www.pft.net page 48 / 52... -
Page 49: Disassembly
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Disassembly Disassembly After the useful service life has been reached, the device has to be dismantled and disposed of in an environment-friendly manner. -
Page 50: Disassembly
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Disassembly Disassembly When decommissioning, clean the device and dismantle it according to the applicable work safety and environmental protection regula- tions. -
Page 51: Disposal
SILOMAT trans plus 105/145 conveying system SILOMAT trans plus bag 145 conveying system / Part 2 Overview, operation and service Disposal Disposal Provided no return or disposal agreements have been made, recycle the disassembled parts: Scrap metals. Recycle plastic elements. - Page 52 PFT - ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net...
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