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Summary of Contents for PFT SILOMAT E 140 VAE
- Page 1 (Item number of the operating instructions 00 08 91 21) (Item number of the parts list – machine 00 08 90 56) PNEUMATIC CONVEYING SYSTEM PFT SILOMAT E 140 (VAE) WE KEEP THINGS MOVING Knauf PFT GmbH & Co. KG...
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Page 2: Table Of Contents
Drawing – rubber pressure hose item number 20 65 09 00 Replacement part list – rubber pressure hose E item number 20 65 09 00 Circuit diagram – main power S163627B Circuit diagram – control current S163628B Knauf PFT GmbH & Co. KG... -
Page 3: Dear Pft Customer
The conveying system PFT SILOMAT E 140 VAE is state of the art. It has been designed in such a functional manner as to be a reliable aid in rough construction site conditions. -
Page 4: Technical Specifications
Hand: In this position, the compressor runs continuously and can be used for blowing through the conveying line and for venting the silo. Automatic: In this position, the system runs automatically. Vibrator socket The vibrator runs automatically during the filling time. Knauf PFT GmbH & Co. KG... -
Page 5: Basic Safety Instructions
19. If required, wear the following protective clothing while spraying: safety goggles, safety shoes, safety clothing, gloves, protective skin cream and respirator mask. 20. Have the machine inspected as required – but at least once a year – by a specialist. Knauf PFT GmbH & Co. KG... - Page 6 WARNING! The user must be aware of the risk of getting one’s clothes or long hair caught in movable parts. Chains, bracelets and rings can also pose a risk. Knauf PFT GmbH & Co. KG...
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Page 7: Basic Safety Instructions
VBG 16, in particular sections IIIc “Installation” and IV “Operation”, as well as VBG 4 “Electrical equipment and tools”. Modifications to the pumps can only be carried out with the agreement of our plant. Knauf PFT GmbH & Co. KG... -
Page 8: Description Of Functions
(VAE) Description of functions The conveying system PFT SILOMAT E 140 VAE is a pneumatic, fully automatic conveying system for transporting ready-mix dry mortar from the silo / container to the cleaning machine. Please observe the processing guidelines of the material manufacturer. -
Page 9: Overview Of Silomat E 140 Item Number 00 08 90 56
21 Motor and drive hand wheel for closing the flap Intermediate piece when there’s a power failure 23 Silo outlet flap (not in scope of delivery) Silo/Container (not in scope of delivery) 25 Vibrator (not in scope of delivery) Knauf PFT GmbH & Co. KG... -
Page 10: Overview Of Control Box 00 09 07 62
8. Control lamp – change direction of rotation 9. Main reversing switch of Silomat live and 10. Connection – continuous current 230 V change direction of rotation 11. Control cable for the motor and drive Knauf PFT GmbH & Co. KG... -
Page 11: Before Start-Up
While this is happening, kink the hose several times, relieving it again after a short pressure build-up. Repeat the procedure until no more water spray emerges from the hose. Switch off the system using the red pressure switch “OFF”. Knauf PFT GmbH & Co. KG... -
Page 12: Start-Up
Connect the control cable (item no. 20 42 38 00) to the CEE panel- mounted socket 3 x 16 A 12 h white, and connect the injection hood to the rotary wing sensor. Knauf PFT GmbH & Co. KG... - Page 13 4 x 16 A 6 h red. Now connect the SILOMAT system to a worksite switchgear assembly with a power cable 5 x 4 mm² (PFT item no. 20 42 39 00 or 20 42 39 20) in accordance with VDE with 30 mA earth leakage circuit breakers that conform to regulations.
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Page 14: Material That Is Difficult To Convey
Freeing the system of voltage Turn the main reversing switch (8) to the position “0”. When working on the control box, the power supply must be interrupted by removing the connection cable (10). Knauf PFT GmbH & Co. KG... -
Page 15: Depressurizing The System
Then switch back to automatic operation (5). Cleaning emulgator filters: The pressure display is at “0” WARNING! Do not clean the system with a steam sprayer or high-pressure cleaner. Knauf PFT GmbH & Co. KG... -
Page 16: Cleaning Emulgator Filters: The Pressure Display Indicates There Is Pressure
Otherwise, proceed as described on page 17, points 13 to 16. Cleaning emulgator filters: The pressure display indicates there is pressure! Turn the main reversing switch (8) to “0”. Turn the hand automatic switch to “Hand”. Knauf PFT GmbH & Co. KG... -
Page 17: Maintenance - Compressor Kdt 3.140 Item Number 00 10 88 96
Maintenance – compressor KDT 3.140 item number 00 10 88 96 Due to air compression, high temperatures are created at the pump. Warning: Danger of being burned Let the pump parts cool down before dismantling them. Knauf PFT GmbH & Co. KG... - Page 18 Only carry out the checks in the specialist workshop. Screw off the filter bowl cap (18). Blow out the filters (19) with compressed air from the inside out. Replace damaged or very dirty filters. Knauf PFT GmbH & Co. KG...
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Page 19: Transportation And Storage
When dismantling, top up the grease in the rolling bearings to replace the amount used. Transportation and storage Make sure to store the pump in a dry place and to avoid condensation caused by water vapours. The SILOMAT E 140 may not be transported by crane Knauf PFT GmbH & Co. KG... -
Page 20: Check List
Fault in sequence program, possibly due Relieve motor and drive to foreign bodies at or near the flap Remove foreign bodies Motor protection switch disengaged Press motor protection switch Motor and drive possibly overloaded Knauf PFT GmbH & Co. KG... -
Page 21: Accessories
(VAE) Accessories You can find further accessories in the internet under www.pft.de or at your building machinery dealer’s. PFT external vibrator SR 22, 400V (item number 20 70 80 00) The external vibrator is screwed on to the silo / container and connected to the control box. -
Page 22: Replacement Part Drawing - Conveying Container Item Number 00 08 90 77
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Replacement part drawing – conveying container item number 00 08 90 77 Knauf PFT GmbH & Co. KG... -
Page 23: Replacement Part List - Rollable Conveying Container Item Number 00 08 90
20 20 86 03 Fast catch with cap 20s x N 27 00 00 82 54 Spare wheel 230 x 85 cover RAL2004 20 65 61 00 Coupling C DIN 2" internal thread 20 65 82 00 Gasket coupling C-DIN Knauf PFT GmbH & Co. KG... -
Page 24: Drawing - Rollable Conveying Container Item Number 00 08 90 77
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – rollable conveying container item number 00 08 90 77 Knauf PFT GmbH & Co. KG... -
Page 25: Replacement Part List - Rollable Conveying Container Item Number 00 08 90
20 70 58 02 Bolt A 16 H 11 x 50 St zinc-plated 1.5 x 30° 20 20 86 04 Fast catch with cap 16s x N27 20 70 63 00 Rubber packing D 330x260x4 Knauf PFT GmbH & Co. KG... -
Page 26: Drawing - Control Box Exterior Item Number 20 44 30 12
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – control box exterior item number 20 44 30 12 Knauf PFT GmbH & Co. KG... -
Page 27: Replacement Part List - Control Box Exterior Item Number 20 44 30 12
00 04 11 41 Connector skintop with nut M16 x 1.5 00 04 11 43 Nut skintop M16 x 1.5 00 04 11 45 Nut skintop M20 x 1.5 00 04 11 27 Connector skintop with nut M20 x 1.5 Knauf PFT GmbH & Co. KG... -
Page 28: Drawing - Control Box Interior Item Number 00 09 07 62
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – control box interior item number 00 09 07 62 Knauf PFT GmbH & Co. KG... -
Page 29: Replacement Part List - Control Box Interior Item Number 00 09 07 62
20 41 90 20 Fine fuse 5 x 20, 2.5 A, slow-blow 20 41 92 30 Safety fuse grey 20 mm fuse 20 20 93 14 Washer A 8.4 DIN 6798 zinc-plated 20 20 87 01 Hex. screw M8 x 16 DIN 933 zinc-plated Knauf PFT GmbH & Co. KG... -
Page 30: Drawing - Carryable Frame Item Number 20 56 66
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – carryable frame item number 00 09 86 40 Knauf PFT GmbH & Co. KG... - Page 31 00 09 86 28 Carryable frame for E system 670 mm 20 44 49 00 Rubber diaphragm D20 x 25 M6 shape E 20 20 93 10 Washer 6.4 x 18 x 1.5 DIN 90 Knauf PFT GmbH & Co. KG...
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Page 32: Drawing - Compressor Item Number 00 10 88 96
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – compressor item number 00 10 88 96 Knauf PFT GmbH & Co. KG... -
Page 33: Replacement Part List - Compressor Item Number 00 10 88 96
Available on request 00 11 18 53 Filter KDT 3.140 dry running compressor 20 56 26 00 Filter C 1112/2 Available on request 00 03 62 02 Stopper 1 1/4" zinc-plated NO.290 Available on request Knauf PFT GmbH & Co. KG... -
Page 34: Drawing - Pressure Control Silomat E 140 Item Number 00 08 90 68
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – pressure control Silomat E 140 item number 00 08 90 68 Knauf PFT GmbH & Co. KG... -
Page 35: Replacement Part List - Pressure Control Silomat E 140 Item Number 00 08 90
20 20 42 00 T-piece 1/2" internal thread 1/2" external thread 1/2" internal thread no. 133 zinc-plated 20 20 32 81 Double nipple reduced 1/2"-3/8" external thread no. 245 zinc-plated 20 44 76 01 Safety switch type FF4-4 0.22-4 bar Knauf PFT GmbH & Co. KG... -
Page 36: Drawing - Rubber Pressure Hose Item Number 20 65 09 00
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Drawing – rubber pressure hose item number 20 65 09 00 Knauf PFT GmbH & Co. KG... -
Page 37: Replacement Part List - Rubber Pressure Hose E Item Number 20 65 09 00
20 20 17 00 Gasket Geka coupling (pack=50 items) 20 20 08 00 Geka coupling 1" external thread 20 65 66 00 Coupling C-DIN 1" internal thread 20 65 82 00 Gasket coupling C-DIN Knauf PFT GmbH & Co. KG... -
Page 38: Circuit Diagram - Main Power S163627B
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Circuit diagram – main power S163627B Knauf PFT GmbH & Co. KG... -
Page 39: Circuit Diagram - Control Current S163628B
FT Silomat E 140 Operating Instructions 05.2008 (VAE) Circuit diagram – control current S163628B Knauf PFT GmbH & Co. KG... - Page 40 FT Silomat E 140 Operating Instructions 05.2008 (VAE) WE KEEP THINGS MOVING Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen, Germany Einersheimer Straße 53 97346 Iphofen, Germany Telephone +49 (0) 93 23/31-1818 Fax +49 (0) 93 23/31-770 Email info@pft-iphofen.de Internet www.pft.eu...
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