Related Manuals for vc999 Packaging plus+ CM1500A
Summary of Contents for vc999 Packaging plus+ CM1500A
- Page 1 CM1500A VACUUM CHAMBER MACHINE OPERATION & PARTS MANUAL 419 E. 11TH AVE. NORTH KANSAS CITY, MO 64116 USA +1 800-728-2999 SALES@VC999.COM...
- Page 2 Safe Operation Practices General Operation Read, understand, and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for further and regular reference and for ordering replacement parts. Only allow people who familiar with the instructions to operate the machine. Be sure to know controls and how to stop the machine quickly.
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Page 3: Table Of Contents
Content Chapter 1 Safety precautions 1.1 Precautions of transportation, installation and packing 1.2 Precautions before and after machine starting Chapter 2 Overall description of the machine 2.1 Features of the machine 2.2 Function of the machine 2.3 Product proper for this machine 2.4 Usage life of the machine 2.5 Marking location and content description 2.6 Specification of the machine... -
Page 4: Precautions Of Transportation, Installation And Packing
Chapter 1 Safety precautions 1.1 Precautions of transportation, installation and packing 1.1.1 Preparations before installation 1.1.1.1 Power requirement: Voltage: Look at the nameplate Current: Look at the nameplate Frequency: 50/60Hz Phase: 3Ø 1.1.1.2 Installation requirement 1.1.1.2.1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali. -
Page 6: Precautions Before And After Machine Starting
Preparations during transportation 1.1.1.3 The weight of this machine is 180-220kg, so that the loading capacity of any handling device is recommended to be more than 1000kg. If you are not sure of the safe loading capacity, please contact the manufacturer of such handling device. If the situation is clearly understood, don’t try to handle the machine by yourselves. - Page 7 1.2.1.3 Confirm that whether the electric power and its rating is sufficient. 1.2.1.4 Check that whether all the safety related devices are normal, and notice that whether anyone within the danger zone. 1.2.1.5 Visual check that whether all mechanical and electric parts are normal, and also notice that whether the surrounding environment is clean.
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Page 8: Chapter 2 Overall Description Of The Machine
Chapter 2 Overall description of the machine 2.1 Features of the machine 2.1.1 The machine main body is made of stainless steel with features of well endurance. Also, it’s flat packing table design make easy loading/unloading and cleaning without space limit. -
Page 9: Marking Location And Content Description
2.5 Marking location and content description 2.5.1 Nameplate: stuck on the right/upper side of the machine 2.5.2 Warning sign: stuck on the rear side of the machine 2.6 Specification of the machine... - Page 10 Type 1500 Machine dimension 1500x 746x 1107 mm Vacuum chamber 1438 x 677 x 240 mm dimension Sealing line dimension 610 mm x2 Optional accessory Nitrogen filling function Machine weight 250 kg Motor 5.6 kW Heater 2.2 kW 1270mm Available bag length...
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Page 11: Chapter 3 Function Description Of The Pushbuttons On
Chapter 3 Function description of the pushbuttons on the panel Memory set display (10 sets) Vacuum time display Nitrogen filling time display Sealing time display Cooling time display Memory release key Memory input key Reserved key E-stop key Time increase key Time decrease key... - Page 12 3.1 Memory set display (A): display the current memory set (e.g.”3” means the 3 set) 3.2 Vacuum time display (B): display the current setting of vacuum time (unit: 1/s) 3.3 Nitrogen filling time display (C): display the current setting of nitrogen filling time (unit: 1/s) 3.4 Sealing time display (D): display the current setting of sealing time (unit: 0.1/s) 3.5 Cooling time display (E): display the current setting of cooling time (unit: 0.1/s)
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Page 13: Chapter 4 Instructions Of Operation, Maintenance And Troubleshooting
Chapter 4 Instructions of operation, maintenance and troubleshooting 4.1 Operation sequence: 4.1.1 Press power switch, then the indicator of the display screen is lit. 4.1.2 Press “memory release” key, then the display screen starts flashing. 4.1.3 Press “ ” or “ ” to input set number and time. 4.1.4 Then, press “Memory input”... - Page 14 4.2.3 If the heat-resistance cloth on the heater is damaged, please replace it immediately. 4.2.4 Change the oil of the vacuum pump for every 300 hours. If the packaged product is full of juice, shorten the oil replacing cycle time. Also check the oil level from oil sight glass every week.
- Page 15 4.3 Troubleshooting Situation Reason Measure Sealing line is not Heat-resistance cloth is Replace it complete damaged Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Fill it Oil quality becomes worse Replace it Rubber gasket is damaged Replace it...
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Page 16: Chapter 5 Related Environment And Accessories Of The Machine
Chapter 5 Related environment and accessories of the machine 5.1 Accessory: 5.1.1 Standard accessory: 5.1.1.1 Heat-resistance cloth: 1 piece 5.1.1.2 Heating wire: 3 pieces 5.1.2 Optional accessory 5.1.2.1 Nitrogen filling function 5.1.2.2 Nitrogen container: 6000 liters. 5.1.2.3 High pressure hose: inner diameter 7.5 mm 5.1.2.4 Solenoid valve for nitrogen filling: 7 mm 5.2 Airborne noise level: 80 dB (A) 5.3 Storage condition:... - Page 18 1500A Spare Parts List Description Component No. Description Hex. screw 004-04-01-012 Hinge 003-06-01-001 Flat Washer 004-06-01-006 Hex. Nut 004-05-02-004 Limit switch 006-05-01-001 Limit switch metal plate 004-03-19-003 Flat washer 004-06-01-007 Spring washer 004-06-02-007 Round head screw 004-04-03-003 Hex. Nut 004-05-02-004 Flat Washer 004-06-01-006 Hex.
- Page 20 1500 -B Spare Parts List Description Component No. Description Heat-resistance cloth 009-03-02-001 Heating wire 009-03-03-001 Round head screw 004-04-03-003 Round head screw 004-04-03-003 Round head screw 004-04-03-003 Rubber gasket 009-09-02-022/4200 Heating wire fixing plate 009-03-06-001 Hex. Nut 004-05-02-004 Heating wire fixing support 009-03-04-002 009-03-01-005 Heating unit(610)
- Page 22 1500 -C Spare Parts List Description Component No NO Description Component No Spring washer 004-06-02-007 Pressing strip Round head screw 004-04-03-003 Sealing pad Round head screw 004-04-03-003 Sealing unit 002-03-01-005 Air bag cover(610) 004-03-02-003 Spring washer 004-06-02-007 Round head screw 004-04-03-005 Air bag(610) 009-18-02-004 004-04-02-027...
- Page 24 1500 -D Spare Parts List Description Component No. Description 004-04-04-003 Immerse head screw Panel frame 006-10-03-001 006-10-02-024 Cover film Aluminum plate 006-10-07-002 006-10-01-003 006-18-05-003 Main switch Vacuum gauge 009-15-01-001 Spring washer 004-06-02-007 Round head screw 004-04-03-002 Wires / 12P 006-12-04-003 Wires / 4P 006-12-06-003 Water proof cover...
- Page 26 1500 -E Spare Parts List Description Component No. Description 006-06-03-013 Magnetic switch (220V) 006-07-01-020 Phase reversal relay(220V) 006-09-01-001 Contactor 006-06-03-001 Switching power supply 006-13-01-002 Fuse 006-21-22-006 Terminal Block 009-14-01-004 Timer 006-08-01-001 Timer 006-08-01-001 Relay 14pin DC-24V 006-04-01-007 Transformer 006-03-01-005 Hex. screw 004-04-01-067 Moveable wheel w/brake 009-06-04-002...
- Page 28 1500 -F Spare Parts List Description Component No. Description Component No. Oil filling hole 007-03-01-001 Busch Oil adjusting knob Bending pipe 008-20-02-005 Pressure adjusting knob Vacuum Hose 008-13-02-003 Pressure gauge 008-07-01-003 Tube bundle Nipple 008-05-03-002 F.R.L 1-way fitting 007-04-01-001 Quick connector 007-08-05-005 007-04-01-004 1-way fitting...
- Page 30 1500 -G Optional accessory Spare Parts List Description Component No. Round head screw Spring washer Nitrogen filling tube(610) Fixing screw Rubber pad Copper connector...
- Page 38 8.2A 8.2A 8.2A 8.2A 8.2A 8.2A 8.4D 8.5D 8.7D 8.9D 8.10D 8.12D...